{"product_id":"detroit-diesel-engine-series-60-service-manual-6se483-2004-pdf","title":"Detroit Diesel Engine Series 60 Service Manual 6SE483 2004 PDF","description":"\u003ch1\u003eDownload Detroit Diesel Engine Series 60 Service Manual 6SE483 2004 PDF (\u003cspan style=\"color: rgb(43, 0, 255);\"\u003eEnglish\u003c\/span\u003e)\u003c\/h1\u003e\n\u003cp\u003eThe Detroit Diesel Engine Series 60 Service Manual 6SE483 2004 PDF is a comprehensive technical repair and maintenance guide for Detroit Diesel Series 60 diesel, natural gas-fueled, and marine engines. This manual provides detailed service procedures, troubleshooting information, component specifications, repair instructions, inspection guidelines, and overhaul procedures. Designed for technicians, mechanics, and service professionals, it covers major engine systems including fuel, lubrication, cooling, electrical, and mechanical components. The 2004 Series 60 Service Manual is an essential reference for accurate diagnosis, maintenance, and repair of Detroit Diesel engines. \u003cspan style=\"color: rgb(43, 0, 255);\"\u003e\u003cstrong\u003ewww.themanualsgroup.com\u003c\/strong\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eMODEL COVERED :\u003c\/strong\u003e\u003c\/span\u003e\u003cbr\u003eDetroit Series 60 Diesel Engine\u003cbr\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(43, 0, 255);\"\u003e\u003cstrong\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003eCONTENTS INCLUDED :\u003c\/span\u003e\u003cbr\u003e\u003c\/strong\u003e\u003c\/span\u003e\u003cspan\u003eGeneral Information\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eScope And Use Of This Manual\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eClearance Of New Parts And Wear Limits\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eThe Four Cycle Principle For Diesel Engines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFour Cycle Principle For Natural Gas Engines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eGeneral Description\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eGeneral Specifications\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eGeneral Specifications For The Series 60g Engine\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngine Model, Serial Number And Option Label\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngine Model, Serial Number And Option Label (Series\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e60g Engine)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eReplacing And Repairing\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eDisassembly\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCleaning\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eSafety Precautions\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eFluoroelastomer (Viton) Caution\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngine Views\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEnglish To Metric Conversion\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eDecimal And Metric Equivalents\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eSpecifications\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1 Engine\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.1 Cylinder Block And Cylinder Liner\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.2 Cylinder Head\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.3 Valve And Injector Operating Mechanism\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.4 Valves, Springs, Guides, Inserts, Seals And Rotators\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.5 Engine Lifter Brackets\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.6 Rocker Cover\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.7 Crankshaft\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.8 Crankshaft Oil Seals\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.9 Crankshaft Main Bearings\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.10 Gear Case Cover\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.11 Gear Case\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.12 Crankshaft Vibration Damper\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.13 Crankshaft Pulley\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.14 Flywheel\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.15 Ring Gear\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.16 Flywheel Housing\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.17 Piston And Piston Ring\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.18 Forged Steel One Piece Piston Assembly And Piston\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eRing\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.19 Piston And Connecting Rod Assembly\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.20 Connecting Rod\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.21 Cylinder Liner\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.22 Gear Train And Engine Timing\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.23 Thrust Plate Perimeter Seal\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.24 Camshaft And Camshaft Bearing\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.25 Camshaft Drive Gear\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.26 Adjustable Idler Gear Assembly\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.27 Bull Gear And Camshaft Idler Gear Assembly\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.28 Crankshaft Timing Gear And Timing Wheel\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.29 Accessory Drive\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.30 Jake Brake®\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e1.A Additional Information\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2 Fuel System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.1 Diesel Fuel System Overview\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.2 Vehicle Safety For The Natural Gas Engine\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.3 Electronic Unit Injector\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.4 Fuel Injector Tube And O-Ring\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.5 N3 Electronic Unit Injector\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.6 Fuel Injector Tube\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.7 Fuel Pump With Separate Drive Shaft And Hub\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.8 Fuel Pump With One-Piece Drive Shaft And Hub Assembly\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.9 Fuel Pump Drive\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.10 Diesel Fuel Filters (Spin-On)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.11 Fuel Pro 380\/380e Fuel Filter System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.12 Sea Pro 150\/300 Diesel Fuel Processor System (Marine)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.13 Sea Pro 152 Fuel Filter System (Marine Engine)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.14 Fuel Filter Type For The Series 60g Engine\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.15 Fuel Cooler (Heat Exchanger-Cooled Marine Engine)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.16 Assembly Fuel Filter And Water Separator\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.17 Electronic Engine Control\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.18 Ddec V Electronic Control Unit\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.19 Ddec Iii\/Iv Electronic Control Module\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.20 Ddec Ii Electronic Control Module\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.21 Ddec I\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.22 Programmable Read-Only Memory (Prom) Ddec I\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.23 Electronic Distributor Unit Ddec I\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.24 Electronic Foot Pedal Assembly\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.25 Turbo Boost Pressure Sensor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.26 Air Intake Pressure Sensor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.27 Oil Pressure Sensor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.28 Oil Temperature Sensor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.29 Air Temperature Sensor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.30 Air Temperature Sensor For High Pressure Fuel\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eSystem\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.31 Coolant Temperature Sensor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.32 Synchronous Reference Sensor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.33 Timing Reference Sensor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.34 Coolant Level Sensor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.35 Fuel Pressure Sensor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.36 Fuel Temperature Sensor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.37 Exhaust Gas Oxygen Sensor For Series 60g Engines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.38 Exhaust Temperature Sensor For The Series 60g\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.39 Knock Sensor And Signal Noise Enhancement Filter\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eModule\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.40 Barometric Pressure Sensor For The Series 60g Engine\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eWith High Pressure Fuel System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.41 Overview Of High Pressure Fuel System For Series 60g\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.42 Fuel Pressure Gages For The Series 60g Engine With A\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eHigh Pressure Fuel System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.43 Venting And Leak Checking Procedures For A Natural\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eGas Engine (High Pressure System)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.44 High Pressure Fuel Regulator For The Series 60g\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngine\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.45 Pulse Width Modulated Stepper Motor Valve (Psv) For\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eSeries 60g Automotive Engines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.46 Fuel Mixer For The Series 60g High Pressure Fuel System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.47 Fuel Shutoff Valve For Series 60g Engine With High\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003ePressure Fuel System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.48 Impco Low Pressure Fuel Regulator For The Series 60g\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngine High Pressure Fuel System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.49 Overview Of The Low Pressure Natural Gas Fuel\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eSystem\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.50 Low Pressure Fuel Regulator For The Series 60g\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngine\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.51 Fuel Mixer For The Series 60g Low Pressure System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.52 Venting And Leak Checking Procedures For Natural Gas\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngine (Low Pressure System)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e2.A Additional Information\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e3 Lubrication System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e3.1 Overview Of Lubricating System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e3.2 Oil Pump\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e3.3 Oil Pressure Regulator Valve\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e3.4 Oil Pressure Relief Valve\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e3.5 Oil Filter\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e3.6 Oil Filter Adaptor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e3.7 Thermatic Oil Control Valve\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e3.8 Oil Cooler (1991 And Later Engines)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e3.9 Oil Cooler (Pre-1991 Engines)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e3.10 Oil Level Dipstick Assembly\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e3.11 Oil Pan\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e3.12 Ventilating System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e3.A Additional Information\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e4 Cooling System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e4.1 Cooling System Overview\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e4.2 Water Pump (Gear Case Mounted – 1991 And Later) (Gcm)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e4.3 Water Pump (Front Mounted) (Fm)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e4.4 Charge Air Cooler Raw Water Pump (Keel-Cooled\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eCommercial Marine)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e4.5 Thermostat\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e4.6 Coolant Pressure Control Cap\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e4.7 Engine Cooling Fan\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e4.8 Coolant Filter And Conditioner\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e4.9 Radiator\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e4.10 Keel Cooling System (Commercial Marine)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e4.11 Heat Exchanger Cooling System (Pleasure Craft\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eMarine)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e4.12 Heat Exchanger (Pleasure Craft Marine)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e4.13 Jabsco® Engine Cooling Raw Water Pump (Marine)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e4.A Additional Information\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e5 Fuel, Lubricating Oil, And Coolant\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e5.1 Fuel\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e5.2 Lubricating Oil (Diesel)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e5.3 Lubricating Oil For The Series 60g Engine\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e5.4 Coolant\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e6 Air Intake\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e6.1 Air Intake System Overview\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e6.2 Air Cleaner\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e6.3 Air Separator\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e6.4 Intake Manifold\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e6.5 Closed Crankcase Breather For Series 60g Automotive\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e6.6 Turbocharger (Diesel)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e6.7 Turbocharger Series 60 Gas Engines (Genset)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e6.8 Turbocharger Series 60 Natural Gas (Automotive)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngine\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e6.9 Recirculation Valve For Series 60g Automotive Engine\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e6.10 Charge Air Cooler\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e6.11 Throttle Actuator For The Series 60g Engine\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e6.12 Air Dryer\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e6.A Additional Information\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e7 Exhaust System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e7.1 Overview Of Exhaust System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e7.2 Exhaust Manifold\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e8 Electrical Equipment\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e8.1 Overview Of Electrical System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e8.2 Battery Charging Alternator\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e8.3 Storage Battery\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e8.4 Cranking Motor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e8.5 Tachometer Drive\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e8.6 Ddec Iii\/Iv Engine Sensor Harness\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e8.7 Ddec Ii Engine Sensor Harness\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e8.8 Metri-Pack 150 Series Connectors\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e8.9 Micro-Pack Series Connectors\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e8.10 Weather Pack And Metri-Pack 280 Series Connectors\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e8.11 Connector Tools\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e8.12 Splicing Guidelines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e8.A Additional Information\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e9 Power Take-Off\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e9.1 Front Mounted Power Take-Off\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e9.2 Rear Engine Power Take-Off (Repto) Assembly\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e10 Special Equipment\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e10.1 Air Compressor (Vehicle Applications Only)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e10.2 Air Compressor Drive Hub\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e10.3 Air Compressor\/Raw Water Pump Drive Assembly\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e10.4 Kim Hot Start Starting Aid System (Marine)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e10.A Additional Information\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e11 Operation And Verification\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e11.1 Preparation For A First Time Start\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e11.2 Starting\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e11.3 Running\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e11.4 Stopping\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e11.5 Operating Conditions\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e11.6 Series 60g Genset Engine Operating Conditions\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e11.7 Series 60g Automotive Engine Operating Conditions\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e11.8 Engine Run-In Instructions\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e12 Engine Tune-Up\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e12.1 Engine Tune-Up Procedures\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e12.2 Valve Lash, Injector Height (Timing) And Jake Brake® Lash\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eAdjustments\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e12.3 Engine Tune-Up Procedures For The Series 60g Engine\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e12.4 Valve Lash For The Series 60g Engine\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13 Preventive Maintenance\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13.1 Maintenance Overview\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13.2 Daily Maintenance – All Applications\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13.3 Daily Maintenance – Marine Applications\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13.4 Maintenance Of Marine Engines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13.5 Maintenance Of Vehicle Engines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13.6 Maintenance Of Engines Used In Stationary And\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eIndustrial Applications\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13.7 Maintenance Of Series 60 Diesel Engines For Generator\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eSet\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13.8 Maintenance Of Series 60g Engines For Generator Set\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13.9 Lubricating Oil And Filter Change Intervals For Genset\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13.10 Preventive Maintenance For The Series 60g Automotive\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngine (City Transit Coach)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13.11 Maintenance Of Series 60g Automotive Engines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13.12 Lubricating Oil And Filter Change Intervals For Genset\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e(With High Sulfur Fuels)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13.13 Description Of Maintenance Items\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13.14 Air Separator Filter Element (Marine)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13.15 Detecting Internal Fuel Leaks\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e13.16 Cleaning Contaminated Lubrication Oil System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e14 Storage\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e14.1 Preparing Engine For Storage\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e14.2 Restoring An Extended Storage Engine\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e14.3 Winter Storage For Marine Engine\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e15 Ignition System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e15.1 Overview Of Ignition System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e15.2 Coil Over Plug Ignition System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e15.3 Ignition Boot Assembly\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e15.4 Igniter Module\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e15.5 Igniter Module Bracket\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e15.6 Ignition Coil Harness\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e15.7 Spark Plugs\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e16 Misfiring Cylinder\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e16.1 Poor Vehicle Ground\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e16.2 Aerated Fuel\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e16.3 Improper Injector Calibration Setting (Ddec Iii\/Iv\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngines Only)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e16.4 Improper Valve Clearance Or Injector Height, Worn Or\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eDamaged Camshaft Lobes And Rollers\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e16.5 Faulty Fuel Injector\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e16.6 Faulty Electronic Control Module\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e16.7 Worn Or Damaged Valve Or Cylinder Kit\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e17 Starting Difficulty (Engine Rotates)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e17.1 Electronic Control Module Wiring Harness\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e17.2 Empty Fuel Tank\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e17.3 Low Battery Voltage\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e17.4 Corroded Or Damaged Battery Terminals\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e17.5 Defective Magnetic Switch\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e17.6 Defective Starter\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e17.7 Low Cranking Speed\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e17.8 Fuel Supply Valve\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e17.9 Plugged Fuel Filter(S)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e17.10 Fuel Pump\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e17.11 Aerated Fuel\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e17.12 Restrictive Air Filter\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e17.13 Low Compression\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e18 No Start (Engine Will Not Rotate)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e18.1 Discharged Battery\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e18.2 Defective Magnetic Switch\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e18.3 Defective Starter\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e18.4 Internal Engine Damage\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e19 Excessive Oil Consumption\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e19.1 Miscalibrated Dipstick\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e19.2 External Oil Leaks\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e19.3 Leaking Oil Cooler Core\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e19.4 Defective Air Compressor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e19.5 Defective Turbocharger\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e19.6 Worn Or Damaged Valve Or Cylinder Kit\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e20 Excessive Crankcase Pressure\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e20.1 Obstruction Or Damage To Rocker Cover Breather\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e20.2 Defective Air Compressor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e20.3 Defective Turbocharger\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e20.4 Worn Or Damaged Valve Or Cylinder Kit\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e21 Excessive Exhaust Smoke (Black Or Gray)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e21.1 Improper Grade Of Fuel Oil\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e21.2 Restricted Air Cleaner Element\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e21.3 Restricted Or Cracked Charge Air Cooler\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e21.4 Faulty Exhaust System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e21.5 Faulty Fuel Injector\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e21.6 Defective Turbocharger\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e22 Excessive Blue Smoke\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e22.1 Defective Turbocharger\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e22.2 Worn Or Damaged Valve Or Cylinder Kit\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e23 Excessive White Smoke\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e23.1 Improper Grade Of Fuel\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e23.2 Defective Fuel Pump\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e23.3 Aerated Fuel\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e23.4 Improper Injector Calibration Setting (Ddec Iii\/Iv\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngines Only)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e23.5 Improper Valve Clearance Or Injector Height, Worn Or\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eDamaged Camshaft Lobes And Rollers\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e23.6 Faulty Fuel Injector\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e23.7 Faulty Electronic Control Module\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e24 Rough Running Or Stalling\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e24.1 Low Battery Voltage\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e24.2 Aerated Fuel Oil\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e24.3 Insufficient Fuel Oil Flow\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e24.4 High Fuel Oil Temperature Return\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e24.5 Improper Injector Calibration Setting (Ddec Iii\/Iv\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eEngines Only)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e24.6 Low Compression Pressure\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e25 Lack Of Power\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e25.1 Aerated Fuel\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e25.2 High Fuel Pressure\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e25.3 High Fuel Oil Temperature Return\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e25.4 Restricted Air Cleaner Element\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e25.5 Restricted Or Cracked Charge Air Cooler Or Leaking\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eIntake Manifold\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e25.6 Faulty Exhaust System\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e25.7 High Inlet Air Temperature\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e25.8 High Altitude Operation\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e25.9 Incorrect Camshaft Timing\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e26 Low Oil Pressure\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e26.1 Improper Engine Oil Level\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e26.2 Improper Lubricating Oil Viscosity\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e26.3 Lubricating Oil Diluted With Fuel Oil Or Engine Coolant\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e26.4 Faulty Oil Pressure Gauge Sensor\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e26.5 Oil Pressure Gauge Line Obstructed\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e26.6 Rocker Arm Shaft Plugs Missing (New Or Rebuilt Engines\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eOnly)\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e26.7 Restricted Oil Cooler\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e26.8 Nonfunctional Or Sticking Oil Pressure Regulator\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eValve\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e26.9 Defective Bypass Valve\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e26.10 Defective Pressure Relief Valve\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e26.11 Defective Pickup Screen Tube And Screen Assembly\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e26.12 Defective Crankshaft Main Bearing Shells\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e26.13 Defective Oil Pump Assembly\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e27 High Engine Coolant Temperature\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e27.1 Improper Engine Coolant Level\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e27.2 Insufficient Radiator Air Circulation\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e27.3 Faulty Pressure Control Cap\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e27.4 Defective Coolant Hoses\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e27.5 Fan Belts Are Incorrectly Adjusted\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e27.6 Inoperative Thermo-Modulated Fan\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e27.7 Faulty Thermostats\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e27.8 Faulty Water Pump\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e27.9 Combustion Gases In Coolant\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e27.10 Abnormal Radiator Coolant Flow\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e28 Low Coolant Temperature\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e28.1 Faulty Thermostats\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e28.2 Insufficient Radiator Air Circulation\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e29 Poor Fuel Economy\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003e29.1 Probable Cause #1\u003c\/span\u003e\u003cbr\u003e\u003cspan\u003eIndex\u003c\/span\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003ctable style=\"font-size: 0.875rem;\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eSpecification\u003c\/th\u003e\n\u003cth\u003eDetails\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eBrand\u003c\/strong\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003eDetroit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eType of Machine\u003c\/strong\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003eDiesel Engine\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eType of Manual\u003c\/strong\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003eService Manual\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eModel\u003c\/strong\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003eDetroit Series 60 Diesel Engine\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003ePart Number\u003c\/strong\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e6SE483\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003ePublication Date\u003c\/strong\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e2004\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eFormat\u003c\/strong\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003ePDF\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eFile 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