{"product_id":"gradall-excavator-xl3200-operator-parts-service-manual-pdf","title":"Gradall Excavator XL3200 Operator Parts Service Manual PDF","description":"\u003ch1\u003eDownload Gradall Excavator XL3200 Operator Parts Service Manual PDF ( \u003cspan style=\"color: rgb(43, 0, 255);\"\u003eEnglish \u003c\/span\u003e)\u003c\/h1\u003e\n\u003cp\u003eEnsure maximum job-site productivity, precise maintenance, and comprehensive machine overhaul capability with the \u003cb data-path-to-node=\"12\" data-index-in-node=\"114\"\u003eGradall Excavator XL3200 Operator, Parts \u0026amp; Service Document Manual PDF\u003c\/b\u003e. As a versatile, high-performance telescopic excavator engineered with a signature multi-position tilting and extending boom for superior reach, digging depth, and grading precision across demanding construction and municipal projects, the baseline Gradall XL3200 relies on an advanced integration of robust diesel powertrains, high-pressure hydraulic circuits, planetary drive assemblies, and specialized mechanical control systems. When performing routine operator safety checks, sourcing exact replacement components, or executing complex hydraulic, transmission, and electrical repairs, having factory-authorized OEM documentation is essential to minimizing equipment downtime and preserving peak operational efficiency. \u003cspan style=\"color: rgb(43, 0, 255);\"\u003e\u003cstrong\u003ewww.themanualsgroup.com\u003c\/strong\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eMODEL COVERED :\u003c\/strong\u003e\u003c\/span\u003e\u003cbr\u003eGradall Crawler XL3200 Telescopic Excavator\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eCONTENTS INCLUDED :\u003c\/strong\u003e\u003c\/span\u003e\u003cbr\u003eFrame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform\u003cbr\u003eFigure 1-3 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-4 Valve Cover\u003cbr\u003eFigure 1-5 Engine Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly \u0026amp; Roller Assemblies\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eFigure 2-6 Boom Hood and Stabilizer Mounting\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 60” Ditching Buckets\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly\u003cbr\u003eFigure 4-2 John Deere Engine\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller\u003cbr\u003eFigure 5-3 Carrier Roller\u003cbr\u003eFigure 5-4 Front Idler Track Adjuster\u003cbr\u003eFigure 5-5 Crawler Drive – Control\u003cbr\u003eFigure 5-6 Crawler Drive – Hydraulic Motor\u003cbr\u003eFigure 5-7 Crawler Drive – Gearbox\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab\u003cbr\u003eFigure 6-2 Operators Cab\u003cbr\u003eFigure 6-3 Cab Door\u003cbr\u003eFigure 6-4 Cab Interior Components\u003cbr\u003eFigure 6-5 Cab Console\u003cbr\u003eFigure 6-6 Cab Seat\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Main Valve to Pilot Manifold Hydraulic Hosing\u003cbr\u003eFigure 8-4 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-5 Dump Circuit\u003cbr\u003eFigure 8-6 Hoist Pilot\u003cbr\u003eFigure 8-7 Boom Pilot\u003cbr\u003eFigure 8-8 Tool Pilot\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-10 Tilt \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-11 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-14 Swing Motor\u003cbr\u003eFigure 8-15 Tilt Motor\u003cbr\u003eFigure 8-16 Upper Propelling\u003cbr\u003eFigure 8-17 Drive Main\u003cbr\u003eFigure 8-18 Drive Forward\/Reverse\u003cbr\u003eFigure 8-19 Auxiliary Hydraulic Circuit\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-7 Pilot Manifold\u003cbr\u003eFigure 9-8 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-12 Reservoir Assembly\u003cbr\u003eFigure 9-13 Swing Transmission Installation\u003cbr\u003eFigure 9-14 Swing Transmission\u003cbr\u003eFigure 9-15 Swing Motor\u003cbr\u003eFigure 9-16 Swing Brake\u003cbr\u003eFigure 9-17 Tilt Transmission\u003cbr\u003eFigure 9-18 Tilt Transmission Assembly\u003cbr\u003eFigure 9-19 Tilt Brake\u003cbr\u003eFigure 9-20 Tilt Motor\u003cbr\u003eFigure 9-21 Center Pin\u003cbr\u003eFigure 9-22 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-23 Thermal By-Pass Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Batteries \u0026amp; Miscellaneous Electrical Components\u003cbr\u003eFigure 10-2 Printed Circuit Board\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Kit Installation Components\u003cbr\u003eFigure 12-2 Air Conditioner Evaporator Kit Installation Components\u003cbr\u003eFigure 12-3 AM\/FM Radio \u0026amp; Antenna Installation Components\u003cbr\u003eFigure 12-4 Floodlight Installation Components\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL3200 Illustrated Parts Manual 31200283 2007.pdf (234 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform\u003cbr\u003eFigure 1-3 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-4 Valve Cover\u003cbr\u003eFigure 1-5 Engine Cover\u003cbr\u003eFigure 1-6 Cab Covers and Lift Points\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eFigure 2-6 Boom Hood and Stabilizer Mounting\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 30” Excavating Bucket\u003cbr\u003eFigure 3-2 Double Tooth Ripper Installation\u003cbr\u003eFigure 3-3 Lower Ripper Weld\u003cbr\u003eFigure 3-4 Upper Ripper Weld\u003cbr\u003eFigure 3-5 Hammer Installation\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly\u003cbr\u003eFigure 4-2 John Deere Engine\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller\u003cbr\u003eFigure 5-3 Carrier Roller\u003cbr\u003eFigure 5-4 Front Idler Track Adjuster\u003cbr\u003eFigure 5-5 Crawler Drive – Control\u003cbr\u003eFigure 5-6 Crawler Drive – Hydraulic Motor\u003cbr\u003eFigure 5-7 Crawler Drive – Gearbox\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Cab Interior Components\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eFigure 6-7 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Main Valve to Pilot Manifold Hydraulic Hosing\u003cbr\u003eFigure 8-4 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-5 Dump Circuit\u003cbr\u003eFigure 8-6 Hoist Pilot\u003cbr\u003eFigure 8-7 Boom Pilot\u003cbr\u003eFigure 8-8 Tool Pilot\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-10 Tilt \u0026amp; Auxiliary\u003cbr\u003eFigure 8-11 Hoist Cylinder\u003cbr\u003eFigure 8-12 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Tool Cylinder\u003cbr\u003eFigure 8-14 Auxiliary Hydraulic Circuit\u003cbr\u003eFigure 8-15 Swing Motor\u003cbr\u003eFigure 8-16 Tilt Motor\u003cbr\u003eFigure 8-17 Upper Propelling\u003cbr\u003eFigure 8-18 Drive Main\u003cbr\u003eFigure 8-19 Drive Forward\/Reverse\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-7 Pilot Manifold\u003cbr\u003eFigure 9-8 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-12 Reservoir Assembly\u003cbr\u003eFigure 9-13 Swing Transmission Installation\u003cbr\u003eFigure 9-14 Swing Transmission\u003cbr\u003eFigure 9-15 Swing Motor\u003cbr\u003eFigure 9-16 Swing Brake\u003cbr\u003eFigure 9-17 Tilt Transmission\u003cbr\u003eFigure 9-18 Tilt Transmission Assembly\u003cbr\u003eFigure 9-19 Tilt Brake\u003cbr\u003eFigure 9-20 Tilt Motor\u003cbr\u003eFigure 9-21 Center Pin\u003cbr\u003eFigure 9-22 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-23 Thermal By-Pass Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Batteries \u0026amp; Miscellaneous Electrical Components\u003cbr\u003eFigure 10-2 Printed Circuit Board\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Floodlight Installation Components\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL3200 Combined Service Manual 3200-4002 2004.pdf (400 Pages)\u003cbr\u003eContents:\u003cbr\u003e3200-4002 XL3200 COMBINED SERVICE MANUAL\u003cbr\u003eOPERATOR INSTRUCTION\u003cbr\u003e29907 XL3200 Owner\/Operator Manual\u003cbr\u003eSCHEDULED MAINTENANCE\u003cbr\u003eN\/A 20003 XL3200 Scheduled Maintenance Manual\u003cbr\u003e20004 J Deere Liquid Coolant Test Manual\u003cbr\u003eHYDRAULIC SYSTEM OPERATION\u003cbr\u003e8031-9008 Hydraulic Schematic\u003cbr\u003e8031-9004 Start-Up Procedure\u003cbr\u003eRA64555 Rexroth Joystick Installation\u003cbr\u003eMECHANICAL ADJUSTMENT\u003cbr\u003eSM1512-002 Parker Hydraulic Motors Service Manual\u003cbr\u003e75580 Ausco Brake Technical Page\u003cbr\u003e29712 Boom Extension Installation\u003cbr\u003eS6A Fairfield Torque-Hub Service Manual\u003cbr\u003eELECTRICAL\u003cbr\u003e1M-128 Delco Remy Cranking Motor Service Manual\u003cbr\u003e8031-9001 Upper Electrical Schematic\u003cbr\u003e8036-3016 Upper Harness\u003cbr\u003e8036-3025 Engine Harness\u003cbr\u003e8036-3026 Cab Harness\u003cbr\u003e8036-5003 Console Assembly Wiring Diagram\u003cbr\u003eCRAWLER\u003cbr\u003e29635 XL Series Crawler Maintenance Manual\u003cbr\u003e29302 Kayaba Service Manual\u003cbr\u003eMISCELLANEOUS\u003cbr\u003eHE92-2 EMI Safety Manual.pdf\u003cbr\u003e20013 Gradall Safety Manual\u003cbr\u003eXL3200 Operators Manual 3200-4003 2004.pdf (52 Pages)\u003cbr\u003eImportant Safety Notices\u003cbr\u003eList Of Effective Pages\u003cbr\u003eTable Of Contents\u003cbr\u003eIntroduction\u003cbr\u003eGeneral\u003cbr\u003eRelated Manuals \u0026amp; Decals\u003cbr\u003eOperator Qualifications\u003cbr\u003eOrientation\u003cbr\u003ePin Plate Location\u003cbr\u003eModels Covered\u003cbr\u003eNomenclature\u003cbr\u003eNomenclature\u003cbr\u003eTool Kit\u003cbr\u003eSafety Highlights\u003cbr\u003eDecals\u003cbr\u003eDecals Inside Cab\u003cbr\u003eDecals Outside Cab\u003cbr\u003eSerial No. Plates\u003cbr\u003eOperator’s Cab\u003cbr\u003eSeat Adjustment\u003cbr\u003eHeater\u003cbr\u003eAir Conditioner\u003cbr\u003eDefrost\u003cbr\u003eVentilation\u003cbr\u003eWiper\/Washer\u003cbr\u003e12 Vdc Accessory Outlets\u003cbr\u003eControl \u0026amp; Instrument Identification\u003cbr\u003eElectronic Monitor\u003cbr\u003eChecks \u0026amp; Services Before Starting Engine\u003cbr\u003eEngine Operation\u003cbr\u003eStarting John Deere Engine\u003cbr\u003eCold Weather Starting Aids\u003cbr\u003eNormal Engine Operations\u003cbr\u003eAuto Idle (Fuel Saving)\u003cbr\u003eStopping The Engine\u003cbr\u003eWarm Up \u0026amp; Operational Checks\u003cbr\u003eAdapter Attachment Installation\u003cbr\u003eUse Your Crawler Properly\u003cbr\u003eCrawler Controls\u003cbr\u003eHow To Operate The Crawler\u003cbr\u003eLifting \u0026amp; Positioning A Load\u003cbr\u003ePrecautions\u003cbr\u003eGeneral\u003cbr\u003ePositioning Machine For A Lift\u003cbr\u003ePlanning A Lift\u003cbr\u003eRecommended Lubricants \u0026amp; Capacities\u003cbr\u003eTorque Chart\u003cbr\u003eLubrication \u0026amp; Maintenance Diagram\u003cbr\u003eSecuring Boom\u003cbr\u003eEmergency Towing\u003cbr\u003eIf You Get Stuck\u003cbr\u003eLoading And Securing Machine For Transport\u003cbr\u003ePreservation \u0026amp; Storage\u003cbr\u003eExcavator Hand Signals\u003cbr\u003eXL3200 Illustrated Parts Manual 32004001 2024.pdf (324 Pages)\u003cbr\u003eContents:\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Upperstructure Mirror Installation\u003cbr\u003eFigure 1-3 Upperstructure Mirror Installation (service only)\u003cbr\u003eFigure 1-4 Upperstructure Covers Installation\u003cbr\u003eFigure 1-5 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-6 Valve Cover\u003cbr\u003eFigure 1-7 Engine Cover\u003cbr\u003eFigure 1-8 Counterweight \u0026amp; Swing Light Installation\u003cbr\u003eFigure 1-9 Cab Installation Components\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 24” \u0026amp; 30” Excavating Buckets\u003cbr\u003eFigure 3-2 36” Excavating Bucket \u0026amp; 30” Pavement Removal Bucket\u003cbr\u003eFigure 3-3 48” \u0026amp; 60” Ditching Buckets\u003cbr\u003eFigure 3-4 60” \u0026amp; 66” Ditching Buckets\u003cbr\u003eFigure 3-5 Single Tooth Ripper \u0026amp; 8’ Grading Blade\u003cbr\u003eFigure 3-6 4’ Boom Extension\u003cbr\u003eFigure 3-7 Fixed Thumb Grapple\u003cbr\u003eFigure 3-8 Limb Lopper\u003cbr\u003eFigure 3-9 Telestick Installation\u003cbr\u003eFigure 3-10 Telestick Installation w\/Quick Attach\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly\u003cbr\u003eFigure 4-2 John Deere Engine\u003cbr\u003eFigure 4-3 Flywheel Coupler Assembly\u003cbr\u003eFigure 4-4 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-5 Air Cleaner Assembly\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller\u003cbr\u003eFigure 5-3 Carrier Roller\u003cbr\u003eFigure 5-4 Front Idler Track Adjuster\u003cbr\u003eFigure 5-5 Crawler Drive – Control\u003cbr\u003eFigure 5-6 Crawler Drive – Hydraulic Motor\u003cbr\u003eFigure 5-7 Crawler Drive – Gearbox\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab Assembly\u003cbr\u003eFigure 6-2 Operators Cab\u003cbr\u003eFigure 6-3 Operators Cab Door\u003cbr\u003eFigure 6-4 Operators Cab Console\u003cbr\u003eFigure 6-5 Operators Cab Seat\u003cbr\u003eFigure 6-6 Heater Assembly\u003cbr\u003eFigure 6-7 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Main Valve to Pilot Manifold Hydraulic Hosing\u003cbr\u003eFigure 8-4 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-5 Dump Circuit\u003cbr\u003eFigure 8-6 Hoist Pilot\u003cbr\u003eFigure 8-7 Boom Pilot\u003cbr\u003eFigure 8-8 Tool Pilot\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-10 Tilt \u0026amp; Auxiliary\u003cbr\u003eFigure 8-11 Hoist Cylinder\u003cbr\u003eFigure 8-12 Boom Cylinder\u003cbr\u003eFigure 8-13 Tool Cylinder\u003cbr\u003eFigure 8-14 Swing Motor\u003cbr\u003eFigure 8-15 Tilt Motor\u003cbr\u003eFigure 8-16 Upper Propelling\u003cbr\u003eFigure 8-17 Drive Main\u003cbr\u003eFigure 8-18 Drive Forward\/Reverse\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-7 Pilot Manifold\u003cbr\u003eFigure 9-8 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Reservoir Assembly\u003cbr\u003eFigure 9-14 Swing Transmission Assembly\u003cbr\u003eFigure 9-15 Swing Drive Assembly\u003cbr\u003eFigure 9-16 Swing Motor Assembly\u003cbr\u003eFigure 9-17 Swing Brake\u003cbr\u003eFigure 9-18 Tilt Transmission Assembly\u003cbr\u003eFigure 9-19 Tilt Drive Assembly\u003cbr\u003eFigure 9-20 Tilt Brake Assembly\u003cbr\u003eFigure 9-21 Tilt Motor Assembly\u003cbr\u003eFigure 9-22 Center Pin\u003cbr\u003eFigure 9-23 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-24 Thermal By-Pass Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Batteries \u0026amp; Miscellaneous Electrical Components\u003cbr\u003eFigure 10-2 Printed Circuit Board\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioning Installation\u003cbr\u003eFigure 12-2 Air Conditioning Evaporator Kit\u003cbr\u003eFigure 12-3 AM\/FM Radio Installation\u003cbr\u003eFigure 12-4 AM\/FM Radio Installation\u003cbr\u003eFigure 12-5 Auxiliary Hydraulics Field Installation\u003cbr\u003eFigure 12-6 Additional Battery Installation\u003cbr\u003eFigure 12-7 Cold Start Installation\u003cbr\u003eFigure 12-8 Engine Block Heater Installation\u003cbr\u003eFigure 12-9 Fire Extinguisher Installation\u003cbr\u003eFigure 12-10 Floodlight Installation\u003cbr\u003eFigure 12-11 HID Floodlight Installation\u003cbr\u003eFigure 12-12 Seat Belt Installation Components\u003cbr\u003eFigure 12-13 Wiper\/Washer Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL3200 XL3300 Technical Manual 32004004 2011.pdf (656 Pages)\u003cbr\u003eContents:\u003cbr\u003e32004004_XL3200 \u0026amp; XL 3300 Technical Manual_5-11\u003cbr\u003eELECTRICAL\u003cbr\u003eXL3200 Electrical System Manual\u003cbr\u003eXL3300 Electrical System Manual\u003cbr\u003eBB-3 Control Panel\u003cbr\u003eHYDRAULIC\u003cbr\u003eXL3200 Hydraulic System Manual\u003cbr\u003eXL3300 Hydraulic System Manual\u003cbr\u003eXL3200 \u0026amp; XL3300 Hydraulic System Operation Supplement\u003cbr\u003eXL3200 Pressure Setting Guide (Troubleshooting)\u003cbr\u003eXL3300 Pressure Setting Manual\u003cbr\u003eXL3200 Final Test Report\u003cbr\u003eXL3300 Final Test Report\u003cbr\u003eMECHANICAL\u003cbr\u003eRough Terrain Excavator Maintenance Manual (XL3300)\u003cbr\u003eCrawler Excavator Maintenance Manual (XL3200)\u003cbr\u003eXL3300 Transmission Service Manual\u003cbr\u003eXL3300 Axle Service Manual\u003cbr\u003eXL3300 Torque Specs (80319006)\u003cbr\u003eHydraulic Fitting Torque Chart (80609016)\u003cbr\u003eLoctite Chart (80319007)\u003cbr\u003eProduct Support Information – Swing Transmission Lube Check \u0026amp; Refill\u003cbr\u003eProduct Support Information – A\/C System Reciever Dryers\u003cbr\u003eProduct Support Information – A\/C System Moisture Contamination\u003cbr\u003eProduct Support Information – A\/C Systems \u0026amp; Compressed Air\u003cbr\u003eSCHEMATICS\u003cbr\u003eXL3300 Hydraulic Schematic (80339005)\u003cbr\u003eXL3300 Upper Electrical Schematic (80339006)\u003cbr\u003eXL3200 Hydraulic Schematic (80319008)\u003cbr\u003eXL3200 Upper Electrical Schematic (80319001)\u003cbr\u003eXL3200 XL3210 Upper Electrical Schematic 80319001.pdf (4 Pages)\u003cbr\u003eXL3200 XL3210 Hydraulic Schematic 80319008 2000.pdf (1 Pages)\u003cbr\u003eXL3200 XL3200III XL4200 XL4200III XL5200 XL5200III Hydraulic Schematic 80719001.pdf (1 Pages)\u003cbr\u003eXL3200 XL3200III XL4200 XL4200III XL5200 XL5200III Electrical Schematic 80719002.pdf (6 Pages)\u003cbr\u003eXL3200V XL3200 XL3200 to XL5210 XL5210V XL5210 XL5210V Electrical Schematic 80719020.pdf (8 Pages)\u003cbr\u003eXL3200V XL3200V XL3200V to XL5210V XL5210V XL5210V Hydraulic Schematic 80719022.pdf (1 Pages)\u003cbr\u003eXL3200III XL4200III XL5200III XL3210III XL4210III to XL3220III Illustrated Parts Manual 80744001 2026.pdf (656 Pages)\u003cbr\u003eContents:\u003cbr\u003eSection 1 – Frame \u0026amp; Attaching Parts\u003cbr\u003eSection 2 – Boom\u003cbr\u003eSection 3 – Attachments\u003cbr\u003eSection 4 – Engine \u0026amp; Attaching Parts\u003cbr\u003eSection 5 – Drive Train\u003cbr\u003eSection 6 – Cab\u003cbr\u003eSection 7 – Controls\u003cbr\u003eSection 8 – Hydraulic Circuits\u003cbr\u003eSection 9 – Hydraulic Components\u003cbr\u003eSection 10 – Electrical\u003cbr\u003eSection 11 – Decals\u003cbr\u003eSection 12 – Options\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL3200III XL4200III XL5200III XL3210III XL5210III to XL3220III Operator Safety Manual 80744002 2024.pdf (116 Pages)\u003cbr\u003eContents:\u003cbr\u003eSection 1 – General Safety Practices\u003cbr\u003e1.1 Hazard Classification System\u003cbr\u003e1.2 General Precautions\u003cbr\u003e1.3 Operation Safety\u003cbr\u003e1.4 Personal Protection Equipment\u003cbr\u003eSection 2 – Pre-Operation and Controls\u003cbr\u003e2.1 Pre-Operation Checks \u0026amp; Inspection\u003cbr\u003e2.2 Walk-Around Inspection\u003cbr\u003e2.3 Safety Decals – XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003e2.4 Safety Decals – XL3200III, XL4200III \u0026amp; XL5200III (CE)\u003cbr\u003e2.5 Safety Decals – XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003e2.6 Safety Decals – XL3210III, XL4210III \u0026amp; XL5210III (CE)\u003cbr\u003e2.7 Cab Components\u003cbr\u003e2.8 Cab Controls \u0026amp; Indicators\u003cbr\u003eSection 3 – Operation\u003cbr\u003e3.1 Engine Operation\u003cbr\u003e3.2 Checks Before Operation\u003cbr\u003e3.3 Crawler Chassis\u003cbr\u003e3.4 Typical Dig Cycle\u003cbr\u003e3.5 Lifting \u0026amp; Placing a Load – XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003e3.6 Lift Capacity – XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003e3.7 Engine Shutdown\u003cbr\u003e3.8 Parking the Excavator\u003cbr\u003e3.9 Preservation \u0026amp; Storage\u003cbr\u003eSection 4 – Attachments\u003cbr\u003e4.1 Approved Attachments\u003cbr\u003e4.2 Unapproved Attachments\u003cbr\u003e4.3 Attachment Operation\u003cbr\u003e4.4 Adapter Attachment Installation\u003cbr\u003eSection 5 – Lubrication \u0026amp; Maintenance\u003cbr\u003e5.1 Introduction\u003cbr\u003e5.2 General Maintenance Instructions\u003cbr\u003e5.3 Service \u0026amp; Maintenance Schedules\u003cbr\u003e5.4 Lubrication Schedules\u003cbr\u003eSection 6 – Emergency Procedures\u003cbr\u003e6.1 Loss Of Power\u003cbr\u003e6.2 If You Get Stuck\u003cbr\u003eSection 7 – Specifications\u003cbr\u003e7.1 Product Specifications\u003cbr\u003e7.2 Torque Chart\u003cbr\u003e7.3 Fuses\u003cbr\u003ePre-Operation Inspection Checklist\u003cbr\u003eIndex\u003cbr\u003eXL3200V XL4200V XL5200V to XL5210V XL3200V Low-Profile Illustrated Parts Manual 80744006 2025.pdf (640 Pages)\u003cbr\u003eContents:\u003cbr\u003eSection 1 – Frame \u0026amp; Attaching Parts\u003cbr\u003eSection 2 – Boom\u003cbr\u003eSection 3 – Attachments\u003cbr\u003eSection 4 – Engine \u0026amp; Attaching Parts\u003cbr\u003eSection 5 – Drive Train\u003cbr\u003eSection 6 – Cab\u003cbr\u003eSection 7 – Controls\u003cbr\u003eSection 8 – Hydraulic Circuits\u003cbr\u003eSection 9 – Hydraulic Components\u003cbr\u003eSection 10 – Electrical\u003cbr\u003eSection 11 – Decals\u003cbr\u003eSection 12 – Options\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL3200V XL4200V XL5200V XL3210V to XL3200V Low-Profile Operator Safety Manual 80744007 2026.pdf (134 Pages)\u003cbr\u003eContents:\u003cbr\u003eSection 1 – General Safety Practices\u003cbr\u003e1.1 Hazard Classification System\u003cbr\u003e1.2 General Precautions\u003cbr\u003e1.3 Operation Safety\u003cbr\u003e1.4 Personal Protection Equipment\u003cbr\u003eSection 2 – Pre-Operation and Controls\u003cbr\u003e2.1 Pre-Operation Checks \u0026amp; Inspection\u003cbr\u003e2.2 Walk-Around Inspection\u003cbr\u003e2.3 Safety Decals – XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003e2.4 Safety Decals – XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003e2.5 Cab Components\u003cbr\u003e2.6 Cab Controls \u0026amp; Indicators\u003cbr\u003e2.7 Radio Control Electrical Panel (No Cab; optional)\u003cbr\u003e2.8 Radio Control Strobe Lights\u003cbr\u003eSection 3 – Operation\u003cbr\u003e3.1 Engine Operation\u003cbr\u003e3.2 Checks Before Operation\u003cbr\u003e3.3 Crawler Chassis\u003cbr\u003e3.4 Typical Dig Cycle\u003cbr\u003e3.5 Lifting \u0026amp; Placing a Load – XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003e3.6 Lift Capacity – XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003e3.7 Engine Shutdown\u003cbr\u003e3.8 Parking the Excavator\u003cbr\u003e3.9 Preservation \u0026amp; Storage\u003cbr\u003e3.10 Radio Control Activation (optional)\u003cbr\u003e3.11 Parked Regeneration (Stage V Engines)\u003cbr\u003eSection 4 – Attachments\u003cbr\u003e4.1 Approved Attachments\u003cbr\u003e4.2 Unapproved Attachments\u003cbr\u003e4.3 Attachment Operation\u003cbr\u003e4.4 Adapter Attachment Installation\u003cbr\u003eSection 5 – Lubrication \u0026amp; Maintenance\u003cbr\u003e5.1 Introduction\u003cbr\u003e5.2 General Maintenance Instructions\u003cbr\u003e5.3 Service \u0026amp; Maintenance Schedules\u003cbr\u003e5.4 Lubrication Schedules\u003cbr\u003e5.5 Boom Adjustments \u0026amp; Maintenance\u003cbr\u003eSection 6 – Emergency Procedures\u003cbr\u003e6.1 Loss Of Power\u003cbr\u003e6.2 If You Get Stuck\u003cbr\u003eSection 7 – Specifications\u003cbr\u003e7.1 Product Specifications\u003cbr\u003e7.2 Torque Chart\u003cbr\u003e7.3 Fuses\u003cbr\u003ePre-Operation Inspection Checklist\u003cbr\u003eIndex\u003cbr\u003eXL3200V XL4200V XL5200V XL3210V to XL3200V Low-Profile Service Supplement 80744008 2026.pdf (250 Pages)\u003cbr\u003eContents:\u003cbr\u003eSection 1 – General Safety Practices\u003cbr\u003eSection 2 – Pre-Operation and Controls\u003cbr\u003eSection 3 – Operation\u003cbr\u003eSection 4 – Attachments\u003cbr\u003eSection 5 – Lubrication \u0026amp; Maintenance\u003cbr\u003eSection 6 – Emergency Procedures\u003cbr\u003eSection 7 – Specifications\u003cbr\u003ePre-Operation Inspection Checklist\u003cbr\u003eIndex\u003cbr\u003eELECTRICAL\u003cbr\u003e41200184_D_Bodas System Training_3-5-2026.pdf\u003cbr\u003e80719020 (E) Electrical Schematic\u003cbr\u003e80763138 (A) Console Circuit Board\u003cbr\u003e80763158 (H) Upper Harness\u003cbr\u003e80763156 (B) Cab Harness\u003cbr\u003eHYDRAULIC\u003cbr\u003e80719022 (-) Hydraulic Schematic\u003cbr\u003eCRAWLER\u003cbr\u003eXL-Series Crawler Maintenance Manual\u003cbr\u003eIntroduction\u003cbr\u003eNomenclature\u003cbr\u003eTrack Adjustment\u003cbr\u003eShoe Contact with Rock Guard\u003cbr\u003eCrawler Travel Speed\u003cbr\u003eCrawler Tracking\u003cbr\u003eTrack Chain\u003cbr\u003eTrack Rollers\u003cbr\u003eIdler Roller with Track Tension and Adjuster Components\u003cbr\u003eDriver Sprocket\u003cbr\u003eMiscellaneous\u003cbr\u003eSIII Crawler Mount Vendor XL3200 XL3200III to XL4210 XL5200 XL5200III XL5210 Service Literature 2010.pdf (188 Pages)\u003c\/p\u003e\n\u003ctable data-path-to-node=\"0\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eFeature\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cstrong\u003eSpecification\u003c\/strong\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,1,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,1,0,0\" data-index-in-node=\"0\"\u003eBrand\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,1,1,0\"\u003eGradall\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,2,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,2,0,0\" data-index-in-node=\"0\"\u003eModel\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,2,1,0\"\u003eGradall Crawler XL3200 Telescopic Excavator\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,3,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,3,0,0\" data-index-in-node=\"0\"\u003eType of Manual\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,3,1,0\"\u003eCombined Service Manual, Electrical Schematic, Hydraulic Schematic, Illustrated Parts Manual, Operator Safety Manual, Operators Manual, Parts Manual, Service Literature, Service Manual, Service Supplement, Technical Manual, Upper Electrical Schematic\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,4,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,4,0,0\" data-index-in-node=\"0\"\u003eType of Machine\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,4,1,0\"\u003eCrawler Telescopic Excavator\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,5,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,5,0,0\" data-index-in-node=\"0\"\u003eLanguage\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,5,1,0\"\u003eEnglish\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,6,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,6,0,0\" data-index-in-node=\"0\"\u003eFormat\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,6,1,0\"\u003ePDF\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan 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