{"product_id":"gradall-excavator-xl4100ii-operator-parts-service-manual-pdf","title":"Gradall Excavator XL4100II Operator Parts Service Manual PDF","description":"\u003ch1\u003eDownload Gradall Excavator XL4100II Operator Parts Service Manual PDF ( \u003cspan style=\"color: rgb(43, 0, 255);\"\u003eEnglish \u003c\/span\u003e)\u003c\/h1\u003e\n\u003cp\u003eEnsure maximum job-site productivity, precise maintenance, and comprehensive machine overhaul capability with the \u003cb data-path-to-node=\"12\" data-index-in-node=\"114\"\u003eGradall Excavator XL4100II Operator, Parts \u0026amp; Service Document Manual PDF\u003c\/b\u003e. As a high-performance, heavy-duty telescopic excavator engineered with a signature multi-position tilting and extending boom for superior reach, digging depth, and grading precision across demanding construction and industrial projects, the Gradall XL4100II relies on an advanced integration of robust diesel powertrains, high-pressure hydraulic circuits, planetary drive assemblies, and specialized mechanical control systems. When performing routine operator safety checks, sourcing exact replacement components for the Generation II architecture, or executing complex hydraulic, transmission, and electrical repairs, having factory-authorized OEM documentation is essential to minimizing equipment downtime and preserving peak operational efficiency. \u003cspan style=\"color: rgb(43, 0, 255);\"\u003e\u003cstrong\u003ewww.themanualsgroup.com\u003c\/strong\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eMODEL COVERED :\u003c\/strong\u003e\u003c\/span\u003e\u003cbr\u003eGradall XL4100II Highway-speed Wheeled Hydraulic Excavator\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eCONTENTS INCLUDED :\u003c\/strong\u003e\u003c\/span\u003e\u003cbr\u003e31200007 XL4100II PARTS MANUAL\u003cbr\u003eUPPERSTRUCTURE\u003cbr\u003eSection 1 Introduction\u003cbr\u003eSection 2 Boom Assemblies\u003cbr\u003eSection 3 Cab \u0026amp; Related Components\u003cbr\u003eSection 4 Hydraulic System Components\u003cbr\u003eSection 5 Main Hydraulic Systems\u003cbr\u003eSection 6 Pilot Hydraulic Systems\u003cbr\u003eSection 7 Attachments\u003cbr\u003eUNDERCARRRIAGE\u003cbr\u003eSection 1 Introduction\u003cbr\u003eSection 2 Undercarriage Assembly\u003cbr\u003eSection 3 Drive Line Components\u003cbr\u003eSection 4 Front Axle Assembly\u003cbr\u003eSection 6 Air System\u003cbr\u003eSection 7 Cab \u0026amp; Related Components\u003cbr\u003eSection 8 Steering \u0026amp; Component Assemblies\u003cbr\u003eOPTIONS\u003cbr\u003eXL4100II Illustrated Parts Manual 31200030 2004.pdf (508 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200043.pdf (500 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200044 2004.pdf (500 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200046 2004.pdf (500 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200047 2004.pdf (504 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200048 2004.pdf (524 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200049 2004.pdf (524 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200053 2005.pdf (510 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200059 2005.pdf (506 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200063 2005.pdf (504 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200064 2005.pdf (526 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200065 2007.pdf (518 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200068 2005.pdf (510 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200081 2005.pdf (494 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200083 2005.pdf (502 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200088 2005.pdf (452 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200089 2005.pdf (474 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200092 2005.pdf (454 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200095 2005.pdf (444 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200098 2005.pdf (446 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200101 2005.pdf (436 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200103 2005.pdf (446 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200116 2005.pdf (438 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200117 2005.pdf (438 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200135 2005.pdf (440 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200138 2005.pdf (468 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200139 2005.pdf (472 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200145 2006.pdf (454 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200174 2005.pdf (450 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200178 2005.pdf (432 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200187 2005.pdf (458 Pages)\u003cbr\u003eContents:\u003cbr\u003e31200187 XL4100II PARTS MANUAL\u003cbr\u003eEffectivity Page\u003cbr\u003eTable Of Contents\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eSection 2 Boom\u003cbr\u003eSection 3 Attachments\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eSection 6 Cab\u003cbr\u003eSection 7 Controls\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eSection 11 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eRecommended Parts List\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200195 2005.pdf (446 Pages)\u003cbr\u003eXL4100II Illustrated Parts Manual 31200196 2005.pdf (446 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 24” Excavating Buckets\u003cbr\u003eFigure 3-2 48” Excavating Bucket\u003cbr\u003eFigure 3-3 Fixed Thumb Grapple Assembly\u003cbr\u003eFigure 3-4 24” Ditching Bucket\u003cbr\u003eFigure 3-5 48” Ditching Bucket\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-17 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-21 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-22 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-23 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-24 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-25 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-26 Rear Axle – Service Brake\u003cbr\u003eFigure 5-27 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-28 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly, Upperstructure\u003cbr\u003eFigure 6-2 Cab Assembly, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door Assembly, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Seat Assembly, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Cab Assembly, Undercarriage\u003cbr\u003eFigure 6-9 Cab Assembly, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door Assembly, Undercarriage\u003cbr\u003eFigure 6-11 Seat Assembly, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cutoff Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Front Main Pump\u003cbr\u003eFigure 9-8 Rear Main Pump\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation (Undercarriage)\u003cbr\u003eFigure 12-3 Air Conditioner Evaporator Kit\u003cbr\u003eFigure 12-4 Block Heater Installation Components\u003cbr\u003eFigure 12-5 Additional Battery Installation \u0026amp; Master Disconnect Switch Installation\u003cbr\u003eFigure 12-6 Floodlight Installation Components\u003cbr\u003eFigure 12-7 Grid Heater Installation Components\u003cbr\u003eFigure 12-8 Locking Fuel Cap\u003cbr\u003eFigure 12-9 Strobe Light Installation Components\u003cbr\u003eFigure 12-10 Dual Air Horn Installation\u003cbr\u003eFigure 12-11 Lube Chart Installation, (Upperstructure)\u003cbr\u003eFigure 12-12 Drain Valve Installation\u003cbr\u003eFigure 12-13 Fire Extinguisher Installation\u003cbr\u003eFigure 12-14 Rail Gear Installation\u003cbr\u003eFigure 12-15 Lube Chart Installation, (Chassis)\u003cbr\u003eFigure 12-16 GVW Tag Installation (Chassis)\u003cbr\u003eFigure 12-17 Strobe Light Installation\u003cbr\u003eFigure 12-18 Brake Activated Lights Installation\u003cbr\u003eFigure 12-19 Auxiliary Hydraulics\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200197 2005.pdf (444 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kit\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 Fixed Thumb Grapple Assembly\u003cbr\u003eFigure 3-2 24” Ditching Bucket\u003cbr\u003eFigure 3-3 48” Ditching Bucket\u003cbr\u003eFigure 3-4 60” Ditching Bucket\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-17 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-21 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-22 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-23 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-24 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-25 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-26 Rear Axle – Service Brake\u003cbr\u003eFigure 5-27 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-28 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly, Upperstructure\u003cbr\u003eFigure 6-2 Cab Assembly, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door Assembly, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Seat Assembly, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Cab Assembly, Undercarriage\u003cbr\u003eFigure 6-9 Cab Assembly, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door Assembly, Undercarriage\u003cbr\u003eFigure 6-11 Seat Assembly, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cutoff Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Front Main Pump\u003cbr\u003eFigure 9-8 Rear Main Pump\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation (Undercarriage)\u003cbr\u003eFigure 12-3 Air Conditioner Evaporator Kit\u003cbr\u003eFigure 12-4 Block Heater Installation Components\u003cbr\u003eFigure 12-5 Additional Battery Installation \u0026amp; Master Disconnect Switch Installation\u003cbr\u003eFigure 12-6 Floodlight Installation Components\u003cbr\u003eFigure 12-7 Grid Heater Installation Components\u003cbr\u003eFigure 12-8 Locking Fuel Cap\u003cbr\u003eFigure 12-9 Strobe Light Installation Components\u003cbr\u003eFigure 12-10 Dual Air Horn Installation\u003cbr\u003eFigure 12-11 Lube Chart Installation, (Upperstructure)\u003cbr\u003eFigure 12-12 Drain Valve Installation\u003cbr\u003eFigure 12-13 Fire Extinguisher Installation\u003cbr\u003eFigure 12-14 Rail Gear Installation\u003cbr\u003eFigure 12-15 Lube Chart Installation, (Chassis)\u003cbr\u003eFigure 12-16 GVW Tag Installation (Chassis)\u003cbr\u003eFigure 12-17 Strobe Light Installation\u003cbr\u003eFigure 12-18 Brake Activated Lights Installation\u003cbr\u003eFigure 12-19 Auxiliary Hydraulics\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200199 2005.pdf (436 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 60” Ditching Bucket\u003cbr\u003eFigure 3-2 Fixed Thumb Grapple Assembly\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-17 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-21 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-22 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-23 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-24 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-25 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-26 Rear Axle – Service Brake\u003cbr\u003eFigure 5-27 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-28 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly, Upperstructure\u003cbr\u003eFigure 6-2 Cab Assembly, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door Assembly, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Seat Assembly, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Cab Assembly, Undercarriage\u003cbr\u003eFigure 6-9 Cab Assembly, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door Assembly, Undercarriage\u003cbr\u003eFigure 6-11 Seat Assembly, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cutoff Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Front Main Pump\u003cbr\u003eFigure 9-8 Rear Main Pump\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation (Undercarriage)\u003cbr\u003eFigure 12-3 Air Conditioner Evaporator Kit\u003cbr\u003eFigure 12-4 Additional Battery Installation Components\u003cbr\u003eFigure 12-5 Floodlight Installation Components\u003cbr\u003eFigure 12-6 Strobe Light Installation Components\u003cbr\u003eFigure 12-7 Ansul Fire Extinguisher\u003cbr\u003eFigure 12-8 Spark Arrestor Installation\u003cbr\u003eFigure 12-9 Auxiliary Hydraulics\u003cbr\u003eFigure 12-10 Chassis Lights Installation\u003cbr\u003eFigure 12-11 Radio \u0026amp; Antenna Installation (Upperstructure)\u003cbr\u003eFigure 12-12 Rail Gear Installation\u003cbr\u003eFigure 12-13 Flare \u0026amp; Triangle Kit\u003cbr\u003eFigure 12-14 Dual Air Horn Installation\u003cbr\u003eFigure 12-15 AM\/FM Cassette Stereo Installation\u003cbr\u003eFigure 12-16 Strobe Light Installation\u003cbr\u003eFigure 12-17 Tilt Steering Column Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200200 2005.pdf (444 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 72” Ditching Bucket\u003cbr\u003eFigure 3-2 Fixed Thumb Grapple Assembly\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly, Upperstructure\u003cbr\u003eFigure 6-2 Cab Assembly, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door Assembly, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Seat Assembly, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Cab Assembly, Undercarriage\u003cbr\u003eFigure 6-9 Cab Assembly, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door Assembly, Undercarriage\u003cbr\u003eFigure 6-11 Seat Assembly, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cutoff Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Front Main Pump\u003cbr\u003eFigure 9-8 Rear Main Pump\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation\u003cbr\u003eFigure 12-3 Air Conditioner Evaporator Kit\u003cbr\u003eFigure 12-4 Locking Fuel Cap\u003cbr\u003eFigure 12-5 Seat Belt Installation Components\u003cbr\u003eFigure 12-6 Back-Up Alarm Installation\u003cbr\u003eFigure 12-7 Fire Extinguisher Installation\u003cbr\u003eFigure 12-8 Chassis Lights Installation\u003cbr\u003eFigure 12-9 Mudflap Installation\u003cbr\u003eFigure 12-10 Strobe Light Installation\u003cbr\u003eFigure 12-11 Locking Toolbox\u003cbr\u003eFigure 12-12 Fire Extinguisher Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200210 2005.pdf (442 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 60” Ditching Bucket\u003cbr\u003eFigure 3-2 Fixed Thumb Grapple Assembly\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-18 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-19 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-20 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-21 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-24 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-25 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-26 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-27 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-29 Rear Axle – Service Brake\u003cbr\u003eFigure 5-30 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-31 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly, Upperstructure\u003cbr\u003eFigure 6-2 Cab Assembly, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door Assembly, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Seat Assembly, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Cab Assembly, Undercarriage\u003cbr\u003eFigure 6-9 Cab Assembly, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door Assembly, Undercarriage\u003cbr\u003eFigure 6-11 Seat Assembly, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cutoff Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Front Main Pump\u003cbr\u003eFigure 9-8 Rear Main Pump\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation\u003cbr\u003eFigure 12-3 Air Conditioner Evaporator Kit\u003cbr\u003eFigure 12-4 Locking Fuel Cap\u003cbr\u003eFigure 12-5 Fire Extinguisher Installation\u003cbr\u003eFigure 12-6 Seat Belt Installation Components\u003cbr\u003eFigure 12-7 Strobe Light Installation Components\u003cbr\u003eFigure 12-8 Worklight Package\u003cbr\u003eFigure 12-9 Fire Extinguisher Installation\u003cbr\u003eFigure 12-10 Strobe Light Installation\u003cbr\u003eFigure 12-11 Back-Up Alarm Installation\u003cbr\u003eFigure 12-12 Mudflap Installation\u003cbr\u003eFigure 12-13 Locking Toolbox\u003cbr\u003eFigure 12-14 Radio \u0026amp; Antenna Installation (Upperstructure)\u003cbr\u003eFigure 12-15 Auxiliary Hydraulics\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200211 2016.pdf (452 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 24” Excavating Buckets\u003cbr\u003eFigure 3-2 36” Excavating Buckets\u003cbr\u003eFigure 3-3 60” Ditching Bucket\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-17 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-21 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-22 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-23 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-24 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-25 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-26 Rear Axle – Service Brake\u003cbr\u003eFigure 5-27 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-28 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly, Upperstructure\u003cbr\u003eFigure 6-2 Cab Assembly, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door Assembly, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Seat Assembly, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Cab Assembly, Undercarriage\u003cbr\u003eFigure 6-9 Cab Assembly, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door Assembly, Undercarriage\u003cbr\u003eFigure 6-11 Seat Assembly, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cutoff Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Front Main Pump\u003cbr\u003eFigure 9-8 Rear Main Pump\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, (Undercarriage)\u003cbr\u003eFigure 12-3 Air Conditioner Evaporator Kit\u003cbr\u003eFigure 12-4 Additional Battery Installation Components\u003cbr\u003eFigure 12-5 Block Heater Installation Components\u003cbr\u003eFigure 12-6 Strobe Light Installation Components\u003cbr\u003eFigure 12-7 Step Tread Installation\u003cbr\u003eFigure 12-8 Stemco Seal Installation, Rear Axle\u003cbr\u003eFigure 12-9 Stemco Seal Installation, Front Axle\u003cbr\u003eFigure 12-10 Floodlight Installation Components\u003cbr\u003eFigure 12-11 Fire Extinguisher Installation, (Upperstructure)\u003cbr\u003eFigure 12-12 Lube Chart Installation, (Upperstructure)\u003cbr\u003eFigure 12-13 Air Restriction Gauge Installation\u003cbr\u003eFigure 12-14 Strobe Light Installation, (Undercarriage)\u003cbr\u003eFigure 12-15 Drain Valve Installation\u003cbr\u003eFigure 12-16 Two-Way Radio Power Installation\u003cbr\u003eFigure 12-17 Cigarette Lighter\u003cbr\u003eFigure 12-18 Fuel Warmer \u0026amp; Coolant Filter Installation\u003cbr\u003eFigure 12-19 Fire Extinguisher Installation, (Undercarriage)\u003cbr\u003eFigure 12-20 Lube Chart Installation, (Undercarriage)\u003cbr\u003eFigure 12-21 Rear Window Cover Installation, (Undercarriage)\u003cbr\u003eFigure 12-22 Rubber Battery Pad Installation\u003cbr\u003eFigure 12-23 GVWR Plate Installation\u003cbr\u003eFigure 12-24 Flare \u0026amp; Triangle Kit\u003cbr\u003eFigure 12-25 Synthetic Fluid Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200224 2006.pdf (438 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 60” Ditching Bucket\u003cbr\u003eFigure 3-2 72” Dredging Bucket\u003cbr\u003eFigure 3-3 Fixed Thumb Grapple Assembly\u003cbr\u003eFigure 3-4 Telestick\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-18 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-19 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-20 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-21 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-24 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-25 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-26 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-27 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-29 Rear Axle – Service Brake\u003cbr\u003eFigure 5-30 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-31 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly, Upperstructure\u003cbr\u003eFigure 6-2 Cab Assembly, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door Assembly, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Seat Assembly, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Cab Assembly, Undercarriage\u003cbr\u003eFigure 6-9 Cab Assembly, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door Assembly, Undercarriage\u003cbr\u003eFigure 6-11 Seat Assembly, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cutoff Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Front Main Pump\u003cbr\u003eFigure 9-8 Rear Main Pump\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation\u003cbr\u003eFigure 12-3 Air Conditioner Evaporator Kit\u003cbr\u003eFigure 12-4 Locking Fuel Cap\u003cbr\u003eFigure 12-5 Fire Extinguisher Installation\u003cbr\u003eFigure 12-6 Seat Belt Installation Components\u003cbr\u003eFigure 12-7 Fire Extinguisher Installation\u003cbr\u003eFigure 12-8 Back-Up Alarm Installation\u003cbr\u003eFigure 12-9 Mudflap Installation\u003cbr\u003eFigure 12-10 Locking Toolbox\u003cbr\u003eFigure 12-11 Radio \u0026amp; Antenna Installation (Upperstructure)\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200235 2006.pdf (440 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 48” Excavating Bucket\u003cbr\u003eFigure 3-2 60” Ditching Bucket\u003cbr\u003eFigure 3-3 Hydraulic Thumb Installation\u003cbr\u003eFigure 3-4 Hydraulic Thumb Weldment\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assembly\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Floodlight Installation Components\u003cbr\u003eFigure 12-5 AM\/FM Cassette Stereo Installation Components\u003cbr\u003eFigure 12-6 Auxiliary Hydraulics\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200238 2006.pdf (450 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 24” Excavating Buckets\u003cbr\u003eFigure 3-2 66” Ditching Bucket\u003cbr\u003eFigure 3-3 Guardrail Back Scraper\u003cbr\u003eFigure 3-4 Fixed Thumb Grapple Assembly\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assembly\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 Air Conditioner General Kit\u003cbr\u003eFigure 12-3 Block Heater Installation Components\u003cbr\u003eFigure 12-4 Floodlight Installation Components\u003cbr\u003eFigure 12-5 AM\/FM Cassette Stereo Installation Components\u003cbr\u003eFigure 12-6 Vandal Covers w\/o Worklight Installation\u003cbr\u003eFigure 12-7 Vandal Covers Installation Components\u003cbr\u003eFigure 12-8 Auxiliary Hydraulics\u003cbr\u003eFigure 12-9 Window Screen Installation\u003cbr\u003eFigure 12-10 AM\/FM Cassette Stereo Installation\u003cbr\u003eFigure 12-11 Tilt Steering Column Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200240 2006.pdf (462 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 24” Excavating Buckets\u003cbr\u003eFigure 3-2 36” Excavating Buckets\u003cbr\u003eFigure 3-3 40” Pavement Removal Bucket\u003cbr\u003eFigure 3-4 60” Ditching Bucket\u003cbr\u003eFigure 3-5 6’ Boom Extension\u003cbr\u003eFigure 3-6 72” Dredging Bucket\u003cbr\u003eFigure 3-7 Bucket Carrier Assembly\u003cbr\u003eFigure 3-8 21” Trenching Bucket\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assembly\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 Air Conditioner General Kit\u003cbr\u003eFigure 12-3 Additional Battery Installation \u0026amp; Master Disconnect Switch Installation\u003cbr\u003eFigure 12-4 Floodlight Installation Components\u003cbr\u003eFigure 12-5 Seat Belt Installation Components\u003cbr\u003eFigure 12-6 AM\/FM Cassette Stereo Installation Components\u003cbr\u003eFigure 12-7 Auxiliary Hydraulics\u003cbr\u003eFigure 12-8 AM\/FM Cassette Stereo Installation\u003cbr\u003eFigure 12-9 Tilt Steering Column Installation\u003cbr\u003eFigure 12-10 Coolant Filter Install\u003cbr\u003eFigure 12-11 Silicone Hose Installation\u003cbr\u003eFigure 12-12 Fuel Filter Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200242 2006.pdf (450 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 42” Excavating Buckets\u003cbr\u003eFigure 3-2 40” Pavement Removal Bucket\u003cbr\u003eFigure 3-3 66” Ditching Bucket\u003cbr\u003eFigure 3-4 6’ Boom Extension\u003cbr\u003eFigure 3-5 Fixed Thumb Grapple Assembly\u003cbr\u003eFigure 3-6 Bucket Carrier Assembly\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assembly\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Block Heater Installation Components\u003cbr\u003eFigure 12-5 Floodlight Installation Components\u003cbr\u003eFigure 12-6 Seat Belt Installation Components\u003cbr\u003eFigure 12-7 AM\/FM Cassette Stereo Installation\u003cbr\u003eFigure 12-8 Chassis Lights Installation\u003cbr\u003eFigure 12-9 Strobe Light Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200243 2006.pdf (478 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 24” Excavating Buckets\u003cbr\u003eFigure 3-2 36” Excavating Buckets\u003cbr\u003eFigure 3-3 60” Ditching Bucket\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assembly\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Additional Battery Installation Components\u003cbr\u003eFigure 12-5 Block Heater Installation Components\u003cbr\u003eFigure 12-6 Floodlight Installation Components\u003cbr\u003eFigure 12-7 Locking Fuel Cap\u003cbr\u003eFigure 12-8 Fire Extinguisher Installation, (Upperstructure)\u003cbr\u003eFigure 12-9 Lube Chart Installation, (Upperstructure)\u003cbr\u003eFigure 12-10 Strobe Light Installation, (Upperstructure)\u003cbr\u003eFigure 12-11 Air Restriction Gauge Installation\u003cbr\u003eFigure 12-12 Strobe Light Installation, (Undercarriage)\u003cbr\u003eFigure 12-13 Drain Valve Installation\u003cbr\u003eFigure 12-14 Two-Way Radio Power Installation\u003cbr\u003eFigure 12-15 Cigarette Lighter\u003cbr\u003eFigure 12-16 Fuel Warmer \u0026amp; Coolant Filter Installation\u003cbr\u003eFigure 12-17 Fire Extinguisher Installation, (Undercarriage)\u003cbr\u003eFigure 12-18 Lube Chart Installation, (Undercarriage)\u003cbr\u003eFigure 12-19 Rear Window Cover Installation, (Undercarriage)\u003cbr\u003eFigure 12-20 Rubber Battery Pad Installation\u003cbr\u003eFigure 12-21 GVWR Plate Installation\u003cbr\u003eFigure 12-22 Flare \u0026amp; Triangle Kit\u003cbr\u003eFigure 12-23 Step Tread Installation\u003cbr\u003eFigure 12-24 Stemco Seal Installation, Rear Axle\u003cbr\u003eFigure 12-25 Stemco Seal Installation, Front Axle\u003cbr\u003eFigure 12-26 Synthetic Fluid Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200247 2006.pdf (448 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 60” Ditching Bucket\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assembly\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Floodlight Installation Components\u003cbr\u003eFigure 12-5 Locking Fuel Cap\u003cbr\u003eFigure 12-6 Seat Belt Installation Components\u003cbr\u003eFigure 12-7 Strobe Light Installation Components\u003cbr\u003eFigure 12-8 Fire Extinguisher Installation\u003cbr\u003eFigure 12-9 Back-Up Alarm Installation\u003cbr\u003eFigure 12-10 Fire Extinguisher Installation\u003cbr\u003eFigure 12-11 Locking Toolbox\u003cbr\u003eFigure 12-12 Mudflap Installation\u003cbr\u003eFigure 12-13 Strobe Light Installation\u003cbr\u003eFigure 12-14 Synthetic Fluid Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200248 2006.pdf (462 Pages)\u003cbr\u003eContents:\u003cbr\u003eXL4100II Parts Manual T#220254, 227825\u003cbr\u003eEffectivity Page\u003cbr\u003eTable of Contents\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 60” Ditching Bucket\u003cbr\u003eFigure 3-2 Hydraulic Thumb Installation\u003cbr\u003eFigure 3-3 Hydraulic Thumb Weldment\u003cbr\u003eFigure 3-4 72” Ditching Bucket\u003cbr\u003eFigure 3-5 48” Excavating Bucket\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Block Heater Installation Components\u003cbr\u003eFigure 12-5 Floodlight Installation Components\u003cbr\u003eFigure 12-6 Grid Heater Installation Components\u003cbr\u003eFigure 12-7 Seat Belt Installation Components, Upperstructure\u003cbr\u003eFigure 12-8 Strobe Light Installation Components\u003cbr\u003eFigure 12-9 Radio \u0026amp; Antenna Installation (Upperstructure)\u003cbr\u003eFigure 12-10 Auxiliary Hydraulics\u003cbr\u003eFigure 12-11 Air Restriction Gauge Installation\u003cbr\u003eFigure 12-12 AM\/FM Cassette Stereo Installation\u003cbr\u003eFigure 12-13 Strobe Light Installation\u003cbr\u003eFigure 12-14 Dual Air Horn Installation\u003cbr\u003eFigure 12-15 Additional Battery Installation \u0026amp; Master Disconnect Switch Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200254 2006.pdf (474 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 60” Ditching Bucket\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Floodlight Installation Components\u003cbr\u003eFigure 12-5 Grid Heater Installation Components\u003cbr\u003eFigure 12-6 Radio \u0026amp; Antenna Installation (Upperstructure)\u003cbr\u003eFigure 12-7 Air Restriction Gauge Installation\u003cbr\u003eFigure 12-8 AM\/FM Cassette Stereo Installation\u003cbr\u003eFigure 12-9 Seat Belt Installation, Upperstructure\u003cbr\u003eFigure 12-10 Chassis Cab Vandal Covers Installation Components\u003cbr\u003eFigure 12-11 Additional Battery Installation Components\u003cbr\u003eFigure 12-12 Upper Cab Vandal Kit\u003cbr\u003eFigure 12-13 Three Point Seat Belt Installation\u003cbr\u003eFigure 12-14 Coolant Filter Install\u003cbr\u003eFigure 12-15 Fuel Filter Installation\u003cbr\u003eFigure 12-16 Stemco Seal Installation, Rear Axle\u003cbr\u003eFigure 12-17 Stemco Seal Installation, Front Axle\u003cbr\u003eFigure 12-18 Synthetic Fluid Installation\u003cbr\u003eFigure 12-19 Tilt Steering Column Installation\u003cbr\u003eFigure 12-20 Wheel Chock Tray Installation\u003cbr\u003eFigure 12-21 Sun Visor Installation, Upper Cab\u003cbr\u003eFigure 12-22 Air Accessory Outlet w\/Pressure Protection Installation\u003cbr\u003eFigure 12-23 Low Engine Coolant Warning Installation\u003cbr\u003eFigure 12-24 Transmission Oil Temperature Gauge Installation\u003cbr\u003eFigure 12-25 Low Engine Coolant Warning Installation\u003cbr\u003eFigure 12-26 Side Mounted Strobe Light Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200255 2006.pdf (472 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 – Frame \u0026amp; Attaching Parts\u003cbr\u003eSection 2 – Boom\u003cbr\u003eSection 3 – Attachments\u003cbr\u003eSection 4 – Engine \u0026amp; Attaching Parts\u003cbr\u003eSection 5 – Drive Train\u003cbr\u003eSection 6 – Cab\u003cbr\u003eSection 7 – Controls\u003cbr\u003eSection 8 – Hydraulic Circuits\u003cbr\u003eSection 9 – Hydraulic Components\u003cbr\u003eSection 10 – Electrical\u003cbr\u003eSection 11 – Decals\u003cbr\u003eSection 12 – Options\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200257 2006.pdf (438 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 – Frame \u0026amp; Attaching Parts\u003cbr\u003eSection 2 – Boom\u003cbr\u003eSection 3 – Attachments\u003cbr\u003eSection 4 – Engine \u0026amp; Attaching Parts\u003cbr\u003eSection 5 – Drive Train\u003cbr\u003eSection 6 – Cab\u003cbr\u003eSection 7 – Controls\u003cbr\u003eSection 8 – Hydraulic Circuits\u003cbr\u003eSection 9 – Hydraulic Components\u003cbr\u003eSection 10 – Electrical\u003cbr\u003eSection 11 – Decals\u003cbr\u003eSection 12 – Options\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200258 2006.pdf (452 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 24” Ditching Bucket\u003cbr\u003eFigure 3-2 48” Ditching Bucket\u003cbr\u003eFigure 3-3 24” Excavating Buckets\u003cbr\u003eFigure 3-4 48” Excavating Bucket\u003cbr\u003eFigure 3-5 Fixed Thumb Grapple Assembly\u003cbr\u003eFigure 3-6 60” Ditching Bucket\u003cbr\u003eFigure 3-7 60” Excavating Buckets\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-17 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-21 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-22 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-23 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-24 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-25 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-26 Rear Axle – Service Brake\u003cbr\u003eFigure 5-27 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-28 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly, Upperstructure\u003cbr\u003eFigure 6-2 Cab Assembly, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door Assembly, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Seat Assembly, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Cab Assembly, Undercarriage\u003cbr\u003eFigure 6-9 Cab Assembly, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door Assembly, Undercarriage\u003cbr\u003eFigure 6-11 Seat Assembly, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cutoff Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Front Main Pump\u003cbr\u003eFigure 9-8 Rear Main Pump\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve Assembly\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation (Undercarriage)\u003cbr\u003eFigure 12-3 Air Conditioner Evaporator Kit\u003cbr\u003eFigure 12-4 Additional Battery Installation \u0026amp; Master Disconnect Switch Installation\u003cbr\u003eFigure 12-5 Floodlight Installation Components\u003cbr\u003eFigure 12-6 Grid Heater Installation Components\u003cbr\u003eFigure 12-7 Locking Fuel Cap\u003cbr\u003eFigure 12-8 Strobe Light Installation Components\u003cbr\u003eFigure 12-9 Dual Air Horn Installation\u003cbr\u003eFigure 12-10 Lube Chart Installation, (Upperstructure)\u003cbr\u003eFigure 12-11 Drain Valve Installation\u003cbr\u003eFigure 12-12 Fire Extinguisher Installation\u003cbr\u003eFigure 12-13 Rail Gear Installation\u003cbr\u003eFigure 12-14 Lube Chart Installation, (Chassis)\u003cbr\u003eFigure 12-15 GVW Tag Installation (Chassis)\u003cbr\u003eFigure 12-16 Strobe Light Installation\u003cbr\u003eFigure 12-17 Brake Activated Lights Installation\u003cbr\u003eFigure 12-18 Auxiliary Hydraulics\u003cbr\u003eFigure 12-19 Engine Block Heater Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200259 2006.pdf (480 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 24” Excavating Buckets\u003cbr\u003eFigure 3-2 36” Excavating Buckets\u003cbr\u003eFigure 3-3 60” Ditching Bucket\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Additional Battery Installation Components\u003cbr\u003eFigure 12-5 Block Heater Installation Components\u003cbr\u003eFigure 12-6 Floodlight Installation Components\u003cbr\u003eFigure 12-7 Step Tread Installation\u003cbr\u003eFigure 12-8 Stemco Seal Installation, Rear Axle\u003cbr\u003eFigure 12-9 Stemco Seal Installation, Front Axle\u003cbr\u003eFigure 12-10 Fire Extinguisher Installation, (Upperstructure)\u003cbr\u003eFigure 12-11 Lube Chart Installation, (Upperstructure)\u003cbr\u003eFigure 12-12 Air Restriction Gauge Installation\u003cbr\u003eFigure 12-13 Strobe Light Installation, (Undercarriage)\u003cbr\u003eFigure 12-14 Drain Valve Installation\u003cbr\u003eFigure 12-15 Two-Way Radio Power Installation\u003cbr\u003eFigure 12-16 Cigarette Lighter\u003cbr\u003eFigure 12-17 Fuel Warmer \u0026amp; Coolant Filter Installation\u003cbr\u003eFigure 12-18 Fire Extinguisher Installation, (Undercarriage)\u003cbr\u003eFigure 12-19 Lube Chart Installation, (Undercarriage)\u003cbr\u003eFigure 12-20 Rear Window Cover Installation, (Undercarriage)\u003cbr\u003eFigure 12-21 Rubber Battery Pad Installation\u003cbr\u003eFigure 12-22 GVWR Plate Installation\u003cbr\u003eFigure 12-23 Flare \u0026amp; Triangle Kit\u003cbr\u003eFigure 12-24 Synthetic Fluid Installation\u003cbr\u003eFigure 12-25 Auxiliary Hydraulics\u003cbr\u003eFigure 12-26 Strobe Light Installation, (Upperstructure)\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200264 2006.pdf (454 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 60” Ditching Bucket\u003cbr\u003eFigure 3-2 Telestick Installation\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Locking Fuel Cap\u003cbr\u003eFigure 12-5 Seat Belt Installation Components\u003cbr\u003eFigure 12-6 Strobe Light Installation Components\u003cbr\u003eFigure 12-7 Fire Extinguisher Installation\u003cbr\u003eFigure 12-8 Fire Extinguisher Installation\u003cbr\u003eFigure 12-9 Back-Up Alarm Installation\u003cbr\u003eFigure 12-10 Mudflap Installation\u003cbr\u003eFigure 12-11 Locking Toolbox\u003cbr\u003eFigure 12-12 Auxiliary Hydraulics\u003cbr\u003eFigure 12-13 Floodlight Installation Components\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200265 2006.pdf (460 Pages)\u003cbr\u003eContents:\u003cbr\u003eXL4100II Parts Manual SO#851302\u003cbr\u003eEffectivity Page\u003cbr\u003eTable of Contents\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 30” Excavating Buckets\u003cbr\u003eFigure 3-2 66” Ditching Bucket\u003cbr\u003eFigure 3-3 6’ Boom Extension\u003cbr\u003eFigure 3-4 Fixed Thumb Grapple Assembly\u003cbr\u003eFigure 3-5 Telestick Installation\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Locking Fuel Cap\u003cbr\u003eFigure 12-5 L.H. Rear Step Assembly\u003cbr\u003eFigure 12-6 Seat Belt Installation Components\u003cbr\u003eFigure 12-7 Hourmeter Installation\u003cbr\u003eFigure 12-8 License Plate Bracket Installation\u003cbr\u003eFigure 12-9 Dual Air Horn Installation\u003cbr\u003eFigure 12-10 TXDOT Light Package\u003cbr\u003eFigure 12-11 Floodlight Installation Components\u003cbr\u003eFigure 12-12 Lube Chart Installation, (Upperstructure)\u003cbr\u003eFigure 12-13 Lube Chart Installation, (Chassis)\u003cbr\u003eFigure 12-14 Fire Extinguisher Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200266 2006.pdf (436 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 48” Excavating Bucket\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Additional Battery Installation Components\u003cbr\u003eFigure 12-2 Block Heater Installation Components\u003cbr\u003eFigure 12-3 Grid Heater Installation Components\u003cbr\u003eFigure 12-4 Floodlight Installation Components\u003cbr\u003eFigure 12-5 Auxiliary Hydraulics\u003cbr\u003eFigure 12-6 Strobe Light Installation\u003cbr\u003eFigure 12-7 Battery and Hydraulic Tank Heater Components\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200267 2006.pdf (448 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 24” Excavating Buckets\u003cbr\u003eFigure 3-2 36” Excavating Buckets\u003cbr\u003eFigure 3-3 8’ Grading Blade\u003cbr\u003eFigure 3-4 Fixed Thumb Grapple Assembly\u003cbr\u003eFigure 3-5 60” Ditching Bucket w\/Bolt-on Cutting Edge\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Block Heater Installation Components\u003cbr\u003eFigure 12-5 Grid Heater Installation Components\u003cbr\u003eFigure 12-6 Floodlight Installation Components\u003cbr\u003eFigure 12-7 Fuel Filter Installation\u003cbr\u003eFigure 12-8 Auxiliary Hydraulics\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200270 2006.pdf (432 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 36” Excavating Bucket\u003cbr\u003eFigure 3-2 41” Ditching Bucket\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 Air Conditioner General Kit\u003cbr\u003eFigure 12-3 Floodlight Installation Components\u003cbr\u003eFigure 12-4 Seat Belt Installation Components\u003cbr\u003eFigure 12-5 Strobe Light Installation Components\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200274 2006.pdf (428 Pages)\u003cbr\u003eContents:\u003cbr\u003eXL4100II Parts Manual SO899206\u003cbr\u003eEffectivity Page\u003cbr\u003eTable of Contents\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 60” Ditching Bucket\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 Air Conditioner General Kit\u003cbr\u003eFigure 12-3 AM\/FM Cassette Stereo Installation Components\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200277 2006.pdf (450 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 42” Excavating Buckets\u003cbr\u003eFigure 3-2 66” Ditching Bucket\u003cbr\u003eFigure 3-3 6’ Boom Extension\u003cbr\u003eFigure 3-4 Bucket Carrier Assembly\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Seat Belt Installation Components\u003cbr\u003eFigure 12-5 AM\/FM Cassette Stereo Installation\u003cbr\u003eFigure 12-6 Chassis Lights Installation\u003cbr\u003eFigure 12-7 Strobe Light Installation\u003cbr\u003eFigure 12-8 Block Heater Installation Components\u003cbr\u003eFigure 12-9 Floodlight Installation Components\u003cbr\u003eFigure 12-10 Auxiliary Hydraulics\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200282 2007.pdf (446 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 36” Excavating Buckets\u003cbr\u003eFigure 3-2 60” Ditching Bucket\u003cbr\u003eFigure 3-3 Fixed Thumb Grapple Assembly\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Block Heater Installation Components\u003cbr\u003eFigure 12-5 Locking Fuel Cap\u003cbr\u003eFigure 12-6 Seat Belt Installation Components\u003cbr\u003eFigure 12-7 Auxiliary Hydraulics\u003cbr\u003eFigure 12-8 Dual Air Horn Installation\u003cbr\u003eFigure 12-9 Tilt Steering Column Installation\u003cbr\u003eFigure 12-10 Air Accessory Outlet w\/Pressure Protection Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200286 2007.pdf (436 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 66” Ditching Bucket\u003cbr\u003eFigure 3-2 Fixed Thumb Grapple Assembly\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Floodlight Installation Components\u003cbr\u003eFigure 12-5 AM\/FM Cassette Stereo Installation Components\u003cbr\u003eFigure 12-6 Fire Extinguisher Installation\u003cbr\u003eFigure 12-7 Strobe Light Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200294 2007.pdf (444 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 36” Excavating Buckets\u003cbr\u003eFigure 3-2 60” Ditching Bucket\u003cbr\u003eFigure 3-3 66” Ditching Bucket\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Block Heater Installation Components\u003cbr\u003eFigure 12-5 Floodlight Installation Components\u003cbr\u003eFigure 12-6 Stemco Seal Installation, Rear Axle\u003cbr\u003eFigure 12-7 Stemco Seal Installation, Front Axle\u003cbr\u003eFigure 12-8 Cigarette Lighter, Chassis Cab\u003cbr\u003eFigure 12-9 Fire Extinguisher Installation\u003cbr\u003eFigure 12-10 Dual Air Horn Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200299 2007.pdf (446 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 66” Ditching Bucket\u003cbr\u003eFigure 3-2 Fixed Thumb Grapple Assembly\u003cbr\u003eFigure 3-3 Telestick Installation\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Floodlight Installation Components\u003cbr\u003eFigure 12-5 Seat Belt Installation Components\u003cbr\u003eFigure 12-6 Strobe Light Installation, Upperstructure\u003cbr\u003eFigure 12-7 Hourmeter Installation\u003cbr\u003eFigure 12-8 Fire Extinguisher Installation\u003cbr\u003eFigure 12-9 Strobe Light Installation, Undercarriage\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200300 2007.pdf (434 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 Bucket Carrier Assembly\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Floodlight Installation Components\u003cbr\u003eFigure 12-2 Strobe Light Installation Components\u003cbr\u003eFigure 12-3 Air Conditioner Installation\u003cbr\u003eFigure 12-4 Air Conditioner General Kit\u003cbr\u003eFigure 12-5 Dual Auxiliary Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200302 2007.pdf (466 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 30” Excavating Buckets\u003cbr\u003eFigure 3-2 66” Ditching Bucket\u003cbr\u003eFigure 3-3 6’ Boom Extension\u003cbr\u003eFigure 3-4 Fixed Thumb Grapple Assembly\u003cbr\u003eFigure 3-5 Telestick Installation\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Floodlight Installation Components\u003cbr\u003eFigure 12-5 Locking Fuel Cap\u003cbr\u003eFigure 12-6 L.H. Rear Step Assembly\u003cbr\u003eFigure 12-7 Seat Belt Installation Components\u003cbr\u003eFigure 12-8 Fire Extinguisher Installation, (Undercarriage)\u003cbr\u003eFigure 12-9 License Plate Bracket Installation\u003cbr\u003eFigure 12-10 Dual Air Horn Installation\u003cbr\u003eFigure 12-11 TXDOT Light Package\u003cbr\u003eFigure 12-12 Air Restriction Indicator Installation\u003cbr\u003eFigure 12-13 Hourmeter Installation\u003cbr\u003eFigure 12-14 Lube Chart Installation, (Upperstructure)\u003cbr\u003eFigure 12-15 Lube Chart Installation, (Chassis)\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200306 2007.pdf (454 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 36” Excavating Bucket\u003cbr\u003eFigure 3-2 Fixed Thumb Grapple Assembly\u003cbr\u003eFigure 3-3 60” Ditching Bucket w\/Bolt-on Cutting Edge\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Floodlight Installation Components\u003cbr\u003eFigure 12-5 Seat Belt Installation Components\u003cbr\u003eFigure 12-6 Strobe Light Installation Components\u003cbr\u003eFigure 12-7 Strobe Light Installation\u003cbr\u003eFigure 12-8 Fire Extinguisher Installation\u003cbr\u003eFigure 12-9 Fire Extinguisher Installation\u003cbr\u003eFigure 12-10 Vandal Covers w\/o Worklight Installation\u003cbr\u003eFigure 12-11 Coolant Filter Installation\u003cbr\u003eFigure 12-12 Air Greaser Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200312 2007.pdf (456 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 60” Ditching Buckets\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Block Heater Installation Components\u003cbr\u003eFigure 12-5 Floodlight Installation Components\u003cbr\u003eFigure 12-6 Grid Heater Installation Components\u003cbr\u003eFigure 12-7 Upper Cab Seat Belt Installation Components\u003cbr\u003eFigure 12-8 AM\/FM Cassette Stereo Installation Components, Upper Cab\u003cbr\u003eFigure 12-9 Dual Air Horn Installation\u003cbr\u003eFigure 12-10 Back-Up Alarm Installation\u003cbr\u003eFigure 12-11 Auxiliary Hydraulics\u003cbr\u003eFigure 12-12 AM\/FM Cassette Stereo Installation, Chassis Cab\u003cbr\u003eFigure 12-13 Strobe Light Installation Components, Upper Cab\u003cbr\u003eFigure 12-14 Strobe Light Installation Components, Chassis Cab\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Illustrated Parts Manual 31200314 2007.pdf (452 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 36” Excavating Buckets\u003cbr\u003eFigure 3-2 66” Ditching Bucket\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Slave Control Assembly\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-22 Front Axle – Housing Assembly, 6X6\u003cbr\u003eFigure 5-23 Front Axle – Differential Assembly, 6X6\u003cbr\u003eFigure 5-24 Front Axle – Steering Components, 6X6\u003cbr\u003eFigure 5-25 Front Axle – Service Brake, 6X6\u003cbr\u003eFigure 5-26 Front Axle – Disc Wheels \u0026amp; Rims, 6X6\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Seat Suspension, Undercarriage\u003cbr\u003eFigure 6-13 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-14 Pilot Cut-off Assembly\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Steering Drag Link Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-6 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-5 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-6 Upper Dump\u003cbr\u003eFigure 8-7 Chassis Dump\u003cbr\u003eFigure 8-8 Hoist Pilot\u003cbr\u003eFigure 8-9 Boom Pilot\u003cbr\u003eFigure 8-10 Tool Pilot\u003cbr\u003eFigure 8-11 Tilt Pilot\u003cbr\u003eFigure 8-12 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-13 Hoist Cylinder\u003cbr\u003eFigure 8-14 Boom Cylinder\u003cbr\u003eFigure 8-15 Tool Cylinder\u003cbr\u003eFigure 8-16 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-17 Tool Pilot\u003cbr\u003eFigure 8-18 Swing Motor\u003cbr\u003eFigure 8-19 Tilt Motor\u003cbr\u003eFigure 8-20 Steering Gear\u003cbr\u003eFigure 8-21 Remote Propelling\u003cbr\u003eFigure 8-22 Remote Steering\u003cbr\u003eFigure 8-23 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Cylinder Assembly\u003cbr\u003eFigure 9-5 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-6 Remote Steering Hydraulic Cylinder Assembly\u003cbr\u003eFigure 9-7 Main Pump – Front\u003cbr\u003eFigure 9-8 Main Pump – Rear\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-11 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-12 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-13 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-14 Pilot Manifold Assembly\u003cbr\u003eFigure 9-15 Reservoir Assembly\u003cbr\u003eFigure 9-16 Swing Transmission Installation\u003cbr\u003eFigure 9-17 Swing Transmission Assembly\u003cbr\u003eFigure 9-18 Swing Motor Assembly\u003cbr\u003eFigure 9-19 Swing Brake Assembly\u003cbr\u003eFigure 9-20 Tilt Transmission\u003cbr\u003eFigure 9-21 Tilt Transmission Assembly\u003cbr\u003eFigure 9-22 Tilt Motor Assembly\u003cbr\u003eFigure 9-23 Tilt Brake Assembly\u003cbr\u003eFigure 9-24 Travel Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Power Take-Off Assembly\u003cbr\u003eFigure 9-27 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-28 Oil Cooler Assembly\u003cbr\u003eFigure 9-29 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-30 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-31 Steering Gear Assembly\u003cbr\u003eFigure 9-32 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-33 Counterbalance Valve\u003cbr\u003eFigure 9-34 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-35 Steering Valve Assembly\u003cbr\u003eFigure 9-36 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-37 Hoist Limit Valve\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 ‘04 EPA Air Conditioner Installation, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Block Heater Installation Components\u003cbr\u003eFigure 12-5 Floodlight Installation Components\u003cbr\u003eFigure 12-6 Locking Fuel Cap\u003cbr\u003eFigure 12-7 Seat Belt Installation Components\u003cbr\u003eFigure 12-8 Strobe Light Installation Components\u003cbr\u003eFigure 12-9 Auxiliary Hydraulics\u003cbr\u003eFigure 12-10 Fire Extinguisher Installation\u003cbr\u003eFigure 12-11 Fire Extinguisher Installation\u003cbr\u003eFigure 12-12 Mudflap Installation\u003cbr\u003eFigure 12-13 Back-Up Alarm Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL4100II Combined Service Manual 8040-4002 2007.pdf (1238 Pages)\u003cbr\u003eContents:\u003cbr\u003e8040-4002 XL4100II COMBINED SERVICE MANUAL\u003cbr\u003eVOLUME I\u003cbr\u003eOPERATOR INSTRUCTION\u003cbr\u003eHYDRAULIC TEST \u0026amp; ADJUSTMENT\u003cbr\u003eMECHANICAL ADJUSTMENT\u003cbr\u003eMISCELLANEOUS\u003cbr\u003eSTEERING\u003cbr\u003eCLUTCH\u003cbr\u003eMAIN TRANSMISSION\u003cbr\u003eVOLUME II\u003cbr\u003eFRONT AXLE\u003cbr\u003eREAR AXLE\u003cbr\u003eDRIVE LINES\u003cbr\u003eBRAKE SYSTEMS\u003cbr\u003eWHEEL \u0026amp; RIM\u003cbr\u003eMISCELLANEOUS\u003cbr\u003eXL4100II Operators Manual 8040-4003 2004.pdf (74 Pages)\u003cbr\u003eXL4100II 04EPA Operators \u0026amp; Safety Manual 8040-4122 2004.pdf (72 Pages)\u003cbr\u003eXL4100II 04EPA Combined Service Manual 8040-4123 2007.pdf (1242 Pages)\u003cbr\u003eContents:\u003cbr\u003e8040-4123 XL4100II_04EPA COMBINED SERVICE MANUAL\u003cbr\u003eVOLUME I\u003cbr\u003eOPERATOR INSTRUCTION\u003cbr\u003eHYDRAULIC TEST \u0026amp; ADJUSTMENT\u003cbr\u003eMECHANICAL ADJUSTMENT\u003cbr\u003eMISCELLANEOUS\u003cbr\u003eSTEERING\u003cbr\u003eCLUTCH\u003cbr\u003eMAIN TRANSMISSION\u003cbr\u003eVOLUME II\u003cbr\u003eFRONT AXLE\u003cbr\u003eREAR AXLE\u003cbr\u003eDRIVE LINES\u003cbr\u003eBRAKE SYSTEMS\u003cbr\u003eWHEEL \u0026amp; RIM\u003cbr\u003eMISCELLANEOUS\u003cbr\u003eXL4100II Illustrated Parts Manual 80404001 2025.pdf (600 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Mirror \u0026amp; Grab Rails\u003cbr\u003eFigure 1-3 Engine Cover\u003cbr\u003eFigure 1-4 R.H. Fender \u0026amp; Mirrors\u003cbr\u003eFigure 1-5 L.H. Fender\u003cbr\u003eFigure 1-6 Rear Fender Assembly\u003cbr\u003eFigure 1-7 Deck \u0026amp; Cover\u003cbr\u003eFigure 1-8 Left Side Cover Assembly\u003cbr\u003eFigure 1-9 Rotating Platform\u003cbr\u003eFigure 1-10 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting \u0026amp; Lube System\u003cbr\u003eFigure 1-11 Valve Cover\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Boom Roller Assemblies\u003cbr\u003eFigure 2-5 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 24” \u0026amp; 30” Excavating Buckets\u003cbr\u003eFigure 3-2 36” \u0026amp; 42” Excavating Buckets\u003cbr\u003eFigure 3-3 48” Excavating Bucket \u0026amp; 15” Trenching Bucket\u003cbr\u003eFigure 3-4 18” \u0026amp; 28” Pavement Removal Buckets\u003cbr\u003eFigure 3-5 40” Pavement Removal Bucket \u0026amp; 60” Ditching Bucket\u003cbr\u003eFigure 3-6 28” Pavement Removal Bucket \u0026amp; 30” Ditching Bucket\u003cbr\u003eFigure 3-7 60” Ditching Bucket\u003cbr\u003eFigure 3-8 66” Ditching Bucket\u003cbr\u003eFigure 3-9 72” Ditching Bucket\u003cbr\u003eFigure 3-10 Guardrail Back Scraper \u0026amp; 66” Ditching Bucket\u003cbr\u003eFigure 3-11 8’ Grading Blade \u0026amp; Single Tooth Ripper\u003cbr\u003eFigure 3-12 4’ Boom Extension\u003cbr\u003eFigure 3-13 6’ Boom Extension\u003cbr\u003eFigure 3-14 8’ Boom Extension\u003cbr\u003eFigure 3-15 12’ Boom Extension\u003cbr\u003eFigure 3-16 Fixed Thumb Grapple Assembly\u003cbr\u003eFigure 3-17 72” Dredging Bucket\u003cbr\u003eFigure 3-18 108” Dredging Bucket\u003cbr\u003eFigure 3-19 Bucket Carrier Assembly\u003cbr\u003eFigure 3-20 66”\u0026amp; 72” Ditching Bucket w\/Bolt-on Cutting Edge\u003cbr\u003eFigure 3-21 60” Ditching Bucket w\/Bolt-on Cutting Edge\u003cbr\u003eFigure 3-22 Limb Lopper\u003cbr\u003eFigure 3-23 Telestick Assembly\u003cbr\u003eFigure 3-24 6’ Live Boom Extension\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner Assembly\u003cbr\u003eFigure 4-4 Power Steering Reservoir Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank \u0026amp; Lines\u003cbr\u003eFigure 4-7 Radiator \u0026amp; Cooler Assemblies\u003cbr\u003eFigure 4-8 Oil Cooler \u0026amp; Hoses\u003cbr\u003eFigure 4-9 Air Brake System\u003cbr\u003eFigure 4-10 Spring Brake Control Valve \u0026amp; Parking Brake Valve Assemblies\u003cbr\u003eFigure 4-11 Lockout Air Valve, Air Dryer \u0026amp; Adapter Assemblies\u003cbr\u003eFigure 4-12 Air Valve Assemblies\u003cbr\u003eFigure 4-13 Air Valve \u0026amp; Double Check Valve Assemblies\u003cbr\u003eFigure 4-14 Air Reservoir Assemblies\u003cbr\u003eFigure 4-15 Relay Valve Assemblies\u003cbr\u003eFigure 4-16 Foot Pedal Valve \u0026amp; Air Fitting Assembly\u003cbr\u003eFigure 4-17 Air Valve Assemblies\u003cbr\u003eFigure 4-18 Air Valve \u0026amp; Air Fitting Assemblies\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Clutch Assembly\u003cbr\u003eFigure 5-2 Clutch Release Bearing\u003cbr\u003eFigure 5-3 Slave Valve Assembly\u003cbr\u003eFigure 5-4 Transmission – Transmission Control Unit\u003cbr\u003eFigure 5-5 Transmission – Slave Valve w\/Hoses\u003cbr\u003eFigure 5-6 Transmission – Clutch Housing\u003cbr\u003eFigure 5-7 Transmission – Shift Bar Housing\u003cbr\u003eFigure 5-8 Transmission – Reverse Idler, Input Shaft \u0026amp; Drive Gear\u003cbr\u003eFigure 5-9 Transmission – Mainshaft \u0026amp; Countershaft Gears\u003cbr\u003eFigure 5-10 Transmission – Auxiliary Mainshaft\u003cbr\u003eFigure 5-11 Transmission – Auxiliary Case Assembly\u003cbr\u003eFigure 5-12 Transmission – Range Cylinder\u003cbr\u003eFigure 5-13 Transmission – Auxiliary Countershaft \u0026amp; Auxiliary Drive Gear\u003cbr\u003eFigure 5-14 Transmission – Master Shift Valve Assembly\u003cbr\u003eFigure 5-15 Propeller Shaft\u003cbr\u003eFigure 5-16 Transfer Case Assembly, 6X6\u003cbr\u003eFigure 5-17 Front Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-18 Front Axle – Steering Components, 6X4\u003cbr\u003eFigure 5-19 Front Axle – Service Brakes, 6X4\u003cbr\u003eFigure 5-20 Front Axle – Disc Wheel \u0026amp; Rims, 6X4\u003cbr\u003eFigure 5-21 Front Drive Axle – Axle Assembly, (6X6)\u003cbr\u003eFigure 5-22 Front Drive Axle – Housing Assembly, (6X6)\u003cbr\u003eFigure 5-23 Front Drive Axle – Differential Assembly, (6X6)\u003cbr\u003eFigure 5-24 Front Drive Axle – Steering Components, (6X6)\u003cbr\u003eFigure 5-25 Front Drive Axle – Service Brake, (6X6)\u003cbr\u003eFigure 5-26 Front Drive Axle – Disc Wheels \u0026amp; Rims, (6X6)\u003cbr\u003eFigure 5-27 Front Axle – Spring Assembly\u003cbr\u003eFigure 5-28 Rear Axle – Axle Assembly, 6X4\u003cbr\u003eFigure 5-29 Rear Axle – Axle Assembly, 6X6\u003cbr\u003eFigure 5-30 Rear Axle – Forward Housing\u003cbr\u003eFigure 5-31 Rear Axle – Rear Housing\u003cbr\u003eFigure 5-32 Rear Axle – Forward Differential Assembly\u003cbr\u003eFigure 5-33 Rear Axle – Rear Differential Assembly\u003cbr\u003eFigure 5-34 Rear Axle – Service Brake\u003cbr\u003eFigure 5-35 Rear Axle – Disc Wheel \u0026amp; Rim\u003cbr\u003eFigure 5-36 Equalizer Beams\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-2 Operators Cab, Upperstructure\u003cbr\u003eFigure 6-3 Cab Door, Upperstructure\u003cbr\u003eFigure 6-4 Cab Interior Components, Upperstructure\u003cbr\u003eFigure 6-5 Cab Console, Upperstructure\u003cbr\u003eFigure 6-6 Cab Seat, Upperstructure\u003cbr\u003eFigure 6-7 Cab Heater \u0026amp; Installation, Upperstructure\u003cbr\u003eFigure 6-8 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-9 Operators Cab, Undercarriage\u003cbr\u003eFigure 6-10 Cab Door, Undercarriage\u003cbr\u003eFigure 6-11 Cab Seat, Undercarriage\u003cbr\u003eFigure 6-12 Heater \u0026amp; Defroster, Undercarriage\u003cbr\u003eFigure 6-13 Pilot Cut-off Assembly\u003cbr\u003eFigure 6-14 Wiper-Washer Installation Components\u003cbr\u003eFigure 6-15 Heater Card Replacement Kit\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Steering Column Assembly\u003cbr\u003eFigure 7-3 Steering Drive Shaft Assembly\u003cbr\u003eFigure 7-4 Foot Operated Pedal Valve Assembly\u003cbr\u003eFigure 7-5 Foot Operated Pedal Plate Assembly\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Hydraulic Oil Supply to Main Pump\u003cbr\u003eFigure 8-2 Main Hydraulic Pump to Center Pin\u003cbr\u003eFigure 8-3 Hydraulic Pressure from Center Pin to Control Valve\u003cbr\u003eFigure 8-4 Supply Tube Replacement Kit\u003cbr\u003eFigure 8-5 Main Valve to Pilot Manifold\u003cbr\u003eFigure 8-6 Hydraulic Hosing To Joysticks \u0026amp; Foot Operated Pedal Valve\u003cbr\u003eFigure 8-7 Upper Dump\u003cbr\u003eFigure 8-8 Chassis Dump\u003cbr\u003eFigure 8-9 Hoist Pilot\u003cbr\u003eFigure 8-10 Boom Pilot\u003cbr\u003eFigure 8-11 Tool Pilot\u003cbr\u003eFigure 8-12 Tilt Pilot\u003cbr\u003eFigure 8-13 Heater \u0026amp; Auxiliary Pilot\u003cbr\u003eFigure 8-14 Hoist Cylinder\u003cbr\u003eFigure 8-15 Hoist Tubes Replacement Kit\u003cbr\u003eFigure 8-16 Boom Cylinder\u003cbr\u003eFigure 8-17 Tool Cylinder\u003cbr\u003eFigure 8-18 Swing \u0026amp; Swing Brake Pilot\u003cbr\u003eFigure 8-19 Tool Pilot\u003cbr\u003eFigure 8-20 Swing Motor\u003cbr\u003eFigure 8-21 Swing Tubes Replacement Kit\u003cbr\u003eFigure 8-22 Tilt Motor\u003cbr\u003eFigure 8-23 Steering Gear\u003cbr\u003eFigure 8-24 Remote Propelling\u003cbr\u003eFigure 8-25 Remote Steering\u003cbr\u003eFigure 8-26 Stabilizer Cylinder\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Stabilizer Valve Assembly\u003cbr\u003eFigure 9-5 Main Pump – Front\u003cbr\u003eFigure 9-6 Main Pump – Rear\u003cbr\u003eFigure 9-7 Main Hydraulic Control Valve\u003cbr\u003eFigure 9-8 Main Hydraulic Control Valve – Spools \u0026amp; End Caps\u003cbr\u003eFigure 9-9 Main Hydraulic Control Valve – Swing Section\u003cbr\u003eFigure 9-10 Main Hydraulic Control Valve – Seal Kits\u003cbr\u003eFigure 9-11 Pilot Manifold Valve Tray Hydraulic Components\u003cbr\u003eFigure 9-12 Pilot Manifold Assembly\u003cbr\u003eFigure 9-13 Reservoir Assembly\u003cbr\u003eFigure 9-14 Swing Transmission Assembly\u003cbr\u003eFigure 9-15 Swing Drive Assembly\u003cbr\u003eFigure 9-16 Swing Motor Assembly\u003cbr\u003eFigure 9-17 Swing Brake Assembly\u003cbr\u003eFigure 9-18 Tilt Transmission\u003cbr\u003eFigure 9-19 Tilt Drive Assembly\u003cbr\u003eFigure 9-20 Tilt Motor Assembly\u003cbr\u003eFigure 9-21 Tilt Brake Assembly\u003cbr\u003eFigure 9-22 Travel Motor\u003cbr\u003eFigure 9-23 Center Pin Assembly\u003cbr\u003eFigure 9-24 Power Take-Off Assembly\u003cbr\u003eFigure 9-25 Power Take-Off Counter Shaft\u003cbr\u003eFigure 9-26 Oil Cooler Assembly\u003cbr\u003eFigure 9-27 Hydraulic Heater Pump Assembly\u003cbr\u003eFigure 9-28 Hydraulic Heater Manifold Assembly\u003cbr\u003eFigure 9-29 Steering Gear Assembly\u003cbr\u003eFigure 9-30 Counterbalance Valve Assembly\u003cbr\u003eFigure 9-31 Counterbalance Valve\u003cbr\u003eFigure 9-32 Cooling Fan Valve Assembly\u003cbr\u003eFigure 9-33 Steering Valve Assembly\u003cbr\u003eFigure 9-34 Dual Solenoid Valve Assembly\u003cbr\u003eFigure 9-35 Hydraulic Heater Replacement Kit\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Miscellaneous Electrical Components, Upperstructure\u003cbr\u003eFigure 10-2 Battery Box, Batteries \u0026amp; Cables\u003cbr\u003eFigure 10-3 Tail \u0026amp; Marker Lights\u003cbr\u003eFigure 10-4 Head \u0026amp; Marker Lights\u003cbr\u003eFigure 10-5 Horn \u0026amp; Miscellaneous, Undercarriage\u003cbr\u003eFigure 10-6 Cab Console Circuit Board, Upperstructure\u003cbr\u003eFigure 10-7 Cab Console Circuit Board, Undercarriage\u003cbr\u003eFigure 10-8 Instrument Panel\u003cbr\u003eFigure 10-9 Accessory Panel\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals, Upperstructure\u003cbr\u003eFigure 11-2 Decals, Undercarriage\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Installation Components, Upperstructure\u003cbr\u003eFigure 12-2 Air Conditioner Installation Components, Undercarriage\u003cbr\u003eFigure 12-3 Air Conditioner General Kit\u003cbr\u003eFigure 12-4 Air Conditioning Evaporator Kit\u003cbr\u003eFigure 12-5 Auxiliary Hydraulic Field Conversion Kit\u003cbr\u003eFigure 12-6 Auxiliary Return-to-Tank Field Installation Kit\u003cbr\u003eFigure 12-7 Additional Battery Installation Components\u003cbr\u003eFigure 12-8 Block Heater Installation Components\u003cbr\u003eFigure 12-9 Bucket Hold-Open Kit\u003cbr\u003eFigure 12-10 Floodlight Installation Components\u003cbr\u003eFigure 12-11 Grid Heater Installation Components\u003cbr\u003eFigure 12-12 Locking Fuel Cap\u003cbr\u003eFigure 12-13 L.H. Rear Step Assembly\u003cbr\u003eFigure 12-14 Seat Belt Installation Components\u003cbr\u003eFigure 12-15 AM\/FM Cassette Stereo Installation Components\u003cbr\u003eFigure 12-16 Strobe Light Installation Components\u003cbr\u003eFigure 12-17 Vandal Covers w\/o Worklight Installation\u003cbr\u003eFigure 12-18 Vandal Covers Installation Components\u003cbr\u003eFigure 12-19 Accumulator Installation\u003cbr\u003eFigure 12-20 Heated Fuel Filter Installation\u003cbr\u003eFigure 12-21 Battery Disconnect Switch Installation\u003cbr\u003eFigure 12-22 Air Operated Onboard Greaser\u003cbr\u003eFigure 12-23 Floodlight Installation\u003cbr\u003eFigure 12-24 Strobe Light Installation, Undercarriage\u003cbr\u003eRecommended Spare Parts\u003cbr\u003eXL4100II Technical Manual 80404137 2011.pdf (424 Pages)\u003cbr\u003eContents:\u003cbr\u003e80404137_XL4100II Technical Manual_5-11\u003cbr\u003eELECTRICAL\u003cbr\u003eXL4100II Electrical System Manual\u003cbr\u003eHYDRAULIC\u003cbr\u003eXL4100II Hydraulic System Operation\u003cbr\u003eXL4100II Hydraulic Pressure Setting Manual\u003cbr\u003eXL4100II Final Test Report\u003cbr\u003eMECHANICAL\u003cbr\u003eRemote Drive PTO Removal \u0026amp; Replacement\u003cbr\u003eXL4100II Maintenance Manual\u003cbr\u003eProduct Support Information – Clutch Adjustment Procedure\u003cbr\u003eClimate Control Systems\u003cbr\u003eProduct Support Information – Engine Oil Pan Drain Plugs\u003cbr\u003eProduct Support Information – A\/C System Reciever Dryers\u003cbr\u003eProduct Support Information – A\/C Systems \u0026amp; Compressed Air\u003cbr\u003eProduct Support Information – A\/C System Moisture Contamination\u003cbr\u003eProduct Support Information – Swing Transmission Lube Check \u0026amp; Refill Requirements\u003cbr\u003eProduct Support Information – Rear Axle Walking Beam Clearance\u003cbr\u003eTransmission Service Manual (Eaton\/Fuller)\u003cbr\u003eHydraulic Heater Circuit \u0026amp; A\/C Circuit Operation\u003cbr\u003eSCHEMATICS\u003cbr\u003eXL4100II Hydraulic Schematic (80409001)\u003cbr\u003eXL4100II Electrical Schematic (80489007)\u003cbr\u003eXL4100II Air Schematic (80489004)\u003cbr\u003eXL4100 XL4100II Hydraulic Schematic 80409001.pdf (1 Pages)\u003cbr\u003eXL4100II Air Diagram 80489003.pdf (1 Pages)\u003cbr\u003eXL4100 XL4100II Air Schematic 80489004.pdf (1 Pages)\u003cbr\u003eXL3100EPA XL4100II Chassis Dash Panels Electrical Schematic 80489007.pdf (9 Pages)\u003cbr\u003eXL3100EPA XL4100 XL4100II Electrical Schematic 80489008.pdf (9 Pages)\u003cbr\u003eX410-5185 XL4100II Additional Center Pin Wiring Diagram.pdf (1 Pages).\u003c\/p\u003e\n\u003ctable data-path-to-node=\"0\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eFeature\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cstrong\u003eSpecification\u003c\/strong\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,1,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,1,0,0\" data-index-in-node=\"0\"\u003eBrand\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,1,1,0\"\u003eGradall\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,2,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,2,0,0\" data-index-in-node=\"0\"\u003eModel\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,2,1,0\"\u003eGradall XL4100II Highway-speed Wheeled Hydraulic Excavator\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,3,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,3,0,0\" data-index-in-node=\"0\"\u003eType of Manual\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,3,1,0\"\u003eAir Diagram, Air Schematic, Combined Service Manual, Electrical Schematic, Hydraulic Schematic, Illustrated Parts Manual, Operators Manual, Parts Manual, Service Manual, Technical Manual, Wiring Diagram\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,4,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,4,0,0\" data-index-in-node=\"0\"\u003eType of Machine\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,4,1,0\"\u003eHighway-speed Wheeled Hydraulic Excavator\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,5,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,5,0,0\" data-index-in-node=\"0\"\u003eLanguage\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,5,1,0\"\u003eEnglish\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,6,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,6,0,0\" data-index-in-node=\"0\"\u003eFormat\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,6,1,0\"\u003ePDF\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,7,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,7,0,0\" data-index-in-node=\"0\"\u003eFile Size\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,7,1,0\"\u003e2778.68 MB\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(43, 0, 255);\"\u003e\u003cstrong\u003ewww.themanualsgroup.com\u003c\/strong\u003e\u003c\/span\u003e\u003cbr\u003e\u003cstrong\u003eDownload Information 📩: The PDF manual will be emailed to you after your order has been processed by our sales team.\u003c\/strong\u003e\u003c\/p\u003e","brand":"The Manuals Group - PDF Manuals Download","offers":[{"title":"Default Title","offer_id":51230417551607,"sku":null,"price":75.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0665\/3909\/4263\/files\/Gradall_Excavator_XL4100II_Operator_Parts_Service_Manual_PDF.png?v=1790656974","url":"https:\/\/www.themanualsgroup.com\/products\/gradall-excavator-xl4100ii-operator-parts-service-manual-pdf","provider":"The Manuals Group","version":"1.0","type":"link"}