{"product_id":"gradall-excavator-xl5200-operator-parts-service-manual-pdf","title":"Gradall Excavator XL5200 Operator Parts Service Manual PDF","description":"\u003ch1\u003eDownload Gradall Excavator XL5200 Operator Parts Service Manual PDF ( \u003cspan style=\"color: rgb(43, 0, 255);\"\u003eEnglish \u003c\/span\u003e)\u003c\/h1\u003e\n\u003cp\u003eEnsure maximum job-site productivity, precise maintenance, and comprehensive machine overhaul capability with the \u003cb data-path-to-node=\"12\" data-index-in-node=\"114\"\u003eGradall Excavator XL5200 Operator, Parts \u0026amp; Service Document Manual PDF\u003c\/b\u003e. As a high-performance, heavy-duty telescopic excavator engineered with a signature multi-position tilting and extending boom for superior reach, digging depth, and grading precision across demanding construction and industrial projects, the baseline Gradall XL5200 relies on an advanced integration of robust diesel powertrains, high-pressure hydraulic circuits, planetary drive assemblies, and specialized mechanical control systems. When performing routine operator safety checks, sourcing exact replacement components, or executing complex hydraulic, transmission, and electrical repairs, having factory-authorized OEM documentation is essential to minimizing equipment downtime and preserving peak operational efficiency. \u003cspan style=\"color: rgb(43, 0, 255);\"\u003e\u003cstrong\u003ewww.themanualsgroup.com\u003c\/strong\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eMODEL COVERED :\u003c\/strong\u003e\u003c\/span\u003e\u003cbr\u003eGradall XL5200 Crawler Telescopic Excavator\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eCONTENTS INCLUDED :\u003c\/strong\u003e\u003c\/span\u003e\u003cbr\u003eXL5100 XL5200 Operators Manual 2460-4068 .pdf (46 Pages)\u003cbr\u003eXL5200 Parts Manual 2460-4071 2017.pdf (234 Pages)\u003cbr\u003e2460-4071 XL5200 PARTS MANUAL\u003cbr\u003eUPPERSTRUCTURE\u003cbr\u003eSection 1 Introduction\u003cbr\u003eSection 2 Boom Assemblies\u003cbr\u003eSection 3 Cab \u0026amp; Related Components\u003cbr\u003eSection 4 Hydraulic System Components\u003cbr\u003eSection 5 Main Hydraulic Systems\u003cbr\u003eSection 6 Pilot Hydraulic Systems\u003cbr\u003eSection 7 Attachments\u003cbr\u003eUNDERCARRIAGE\u003cbr\u003eSection 1 Introduction\u003cbr\u003eSection 2 Undercarriage Assembly\u003cbr\u003eSection 3 Track Assembly\u003cbr\u003eSection 4 Main Hydraulic Systems\u003cbr\u003eSection 5 Drive Line Components\u003cbr\u003eOPTIONS\u003cbr\u003eXL5200 Combined Service Manual 2460-4073 2006.pdf (374 Pages)\u003cbr\u003eContents:\u003cbr\u003e2460-4073 XL5200 COMBINED SERVICE MANUAL\u003cbr\u003eOPERATOR INSTRUCTION\u003cbr\u003e29114 Upperstructure Operation \u0026amp; Lube Manual\u003cbr\u003eHYDRAULIC TESTING \u0026amp; ADJUSTMENT\u003cbr\u003e8091-9014 Crawler Hydraulic Schematic\u003cbr\u003eRDE93010-02-R Rexroth Variable Displacement Pump Service Manual\u003cbr\u003eRA64-774-S Rexroth Gear Pump Service Manual\u003cbr\u003eRDE92002-30 Rexroth Swing Pump Service Manual\u003cbr\u003eRDE 91001-01-R Rexroth Swing Motor\/Remote Drive Motor Service Manual\u003cbr\u003eRA64555 Rexroth Joystick\u003cbr\u003e7-124 Char-Lynn Tilt Motor\u003cbr\u003eMECHANICAL ADJUSTMENTS\u003cbr\u003e29604 Upperstructure Mechanical Adjustments \u0026amp; Repair Manual\u003cbr\u003eF36758 Ausco Swing Brake\u003cbr\u003eS6A Fairfield Torque-Hub Service Manual\u003cbr\u003eCRAWLER\u003cbr\u003e29302 Kayaba Service Manual\u003cbr\u003eMISCELLANEOUS\u003cbr\u003e29710 XL5000 Series Electrical Systems\u003cbr\u003e8096-9001 Upper Wiring Diagram\u003cbr\u003eF114004 Donaldson Cyclopac Service Procedure\u003cbr\u003eXL5200 Combined Service Manual 2460-4138 2006.pdf (493 Pages)\u003cbr\u003eContents:\u003cbr\u003e2460-4138 XL5200 COMBINED SERVICE MANUAL\u003cbr\u003eOPERATOR INSTRUCTION\u003cbr\u003e29619 Upperstructure Operation \u0026amp; Lube Manual\u003cbr\u003eHYDRAULIC TESTING \u0026amp; ADJUSTMENTS\u003cbr\u003e8091-9014 Crawler Hydraulic Schematic\u003cbr\u003eRDE93010-02-R Rexroth Main Pump\u003cbr\u003eRDE92002-30 Rexroth Swing Pump\u003cbr\u003eRA64-774-S Rexroth Gear Pump\u003cbr\u003eRDE91001-01-R Rexroth Swing Motor\u003cbr\u003eRA64555 Rexroth Joystick\u003cbr\u003e7-124 Char-Lynn Tilt Motor\u003cbr\u003eMECHANICAL ADJUSTMENTS\u003cbr\u003e29604 Upperstructure Mechanical Adjustments \u0026amp; Repair\u003cbr\u003eF36758 Ausco Swing Brake\u003cbr\u003eS6A Fairfield Torque-Hub Service Manual\u003cbr\u003eELECTRICAL\u003cbr\u003e29710 XL5000 Series Electrical System\u003cbr\u003e8096-9001 Upper Wiring Diagram\u003cbr\u003eCRAWLER\u003cbr\u003e29302 Kayaba Service Manual\u003cbr\u003e29635 XL Series Crawler Maintenance Manual\u003cbr\u003eMISCELLANEOUS\u003cbr\u003eHE92-2 EMI Safety Manual\u003cbr\u003e20013 Gradall Safety Manual\u003cbr\u003eF114004 Donaldson Cyclopac Service Procedure\u003cbr\u003eXL5100 Upper XL5200 Operators Manual 2460-4140 2002.pdf (45 Pages)\u003cbr\u003eContents:\u003cbr\u003eIMPORTANT SAFETY NOTICE\u003cbr\u003eINTRODUCTION\u003cbr\u003eGeneral\u003cbr\u003eRelated Manuals \u0026amp; Decals\u003cbr\u003eOperator Qualifications\u003cbr\u003eOrientation\u003cbr\u003ePIN Location\u003cbr\u003eSAFETY HIGHLIGHTS\u003cbr\u003eDECALS INSIDE CAB\u003cbr\u003eDECALS OUTSIDE CAB\u003cbr\u003eOPERATOR’S CAB\u003cbr\u003eHeater\u003cbr\u003eAir Conditioner\u003cbr\u003eDefrosting\u003cbr\u003eBlower\u003cbr\u003eVentilation\u003cbr\u003eFire Extinguisher\u003cbr\u003e12 VDC Accessory Outlets\u003cbr\u003eCONTROL AND INSTRUMENT IDENTIFICATION\u003cbr\u003eElectronic Monitor\u003cbr\u003eCHECKS AND SERVICES BEFORE STARTING ENGINE\u003cbr\u003eENGINE OPERATION\u003cbr\u003eStarting Cummins Engine\u003cbr\u003eCold Weather Starting Aids\u003cbr\u003eNormal Engine Operation\u003cbr\u003eStopping the Engine\u003cbr\u003eWARM-UP \u0026amp; OPTIONAL CHECKS\u003cbr\u003eATTACHMENTS INSTALLATION\u003cbr\u003eREMOTE CONTROL\u003cbr\u003ePreparing Carrier for Remote Control Operation\u003cbr\u003ePreparing Upperstructure for Remote Control Operation\u003cbr\u003ePrecautions for Remote Control Operation\u003cbr\u003eDriving Carrier From Upperstructure Cab\u003cbr\u003ePreparing Upperstructure for Conventional Carrier Operation\u003cbr\u003ePreparing Carrier for Conventional Operation\u003cbr\u003eCRAWLER MOUNTED UNITS\u003cbr\u003eUse Your Crawler Properly\u003cbr\u003eCrawler Controls\u003cbr\u003eHow To Operate the Crawler\u003cbr\u003eA TYPICAL GRADALL DIGGING CYCLE\u003cbr\u003eLIFTING AND POSITIONING A LOAD\u003cbr\u003ePrecautions\u003cbr\u003eGeneral\u003cbr\u003ePositioning Machine For A Lift\u003cbr\u003ePlanning A Lift\u003cbr\u003eSECURING BOOM \u0026amp; ATTACHMENT FOR TRAVEL\u003cbr\u003eIF YOU GET STUCK\u003cbr\u003eEXCAVATOR HAND SIGNALS\u003cbr\u003eLUBRICATION \u0026amp; MAINTENANCE\u003cbr\u003eTorque Chart\u003cbr\u003eRecommended Lubricants \u0026amp; Capacities\u003cbr\u003eXL5200 EPA Parts Manual 31200010 2004.pdf (177 Pages)\u003cbr\u003eContents:\u003cbr\u003e31200010 XL5200 Part Manual\u003cbr\u003eUPPERSTRUCTURE\u003cbr\u003eSection 1 Introduction\u003cbr\u003eSection 2 Boom Assemblies\u003cbr\u003eSection 3 Cab \u0026amp; Related Components\u003cbr\u003eSection 4 Hydraulic System Components\u003cbr\u003eSection 5 Main Hydraulic Systems\u003cbr\u003eSection 6 Pilot Hydraulic Systems\u003cbr\u003eSection 7 Attachments\u003cbr\u003eUNDERCARRIAGE\u003cbr\u003eSection 1 Introduction\u003cbr\u003eSection 2 Undercarriage Assembly\u003cbr\u003eSection 3 Track Assembly\u003cbr\u003eSection 4 Main Hydraulic Systems\u003cbr\u003eSection 5 Drive Line Components\u003cbr\u003eOPTIONS\u003cbr\u003eXL5200 EPA Illustrated Parts Manual 52004001 2019.pdf (392 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Crawler Illustrated Summary\u003cbr\u003eFigure 1-3 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-4 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-5 Swing Bearing, Cradle \u0026amp; Hoist Cyl. Mounting \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 Bucket Linkage\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 28” Excavating Buckets\u003cbr\u003eFigure 3-2 36” Excavating Bucket\u003cbr\u003eFigure 3-3 15” Trenching Bucket\u003cbr\u003eFigure 3-4 66” Ditching Bucket\u003cbr\u003eFigure 3-5 72” Ditching Bucket\u003cbr\u003eFigure 3-6 48” Excavating Bucket\u003cbr\u003eFigure 3-7 24” Ditching Bucket\u003cbr\u003eFigure 3-8 8’ Grading Blade\u003cbr\u003eFigure 3-9 48” Pavement Removal\u003cbr\u003eFigure 3-10 6’ \u0026amp; 8’ Boom Extension\u003cbr\u003eFigure 3-11 12’ Boom Extension\u003cbr\u003eFigure 3-12 60” Rock Bucket\u003cbr\u003eFigure 3-13 Single Tooth Ripper\u003cbr\u003eFigure 3-14 Telestick Assembly\u003cbr\u003eFigure 3-15 108” Dredging Bucket\u003cbr\u003eFigure 3-16 Grapple Assembly\u003cbr\u003eFigure 3-17 Attachment Adapter, (Female)\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filters\u003cbr\u003eFigure 4-10 Upper Air System\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster\u003cbr\u003eFigure 5-4 Crawler Drive – Control\u003cbr\u003eFigure 5-5 Crawler Drive – Hydraulic Motor\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Operators Cab\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Cab Seat\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valve\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joystick \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot\u003cbr\u003eFigure 8-6 Boom Pilot\u003cbr\u003eFigure 8-7 Tool Pilot\u003cbr\u003eFigure 8-8 Propel Pilot\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake\u003cbr\u003eFigure 8-10 Hoist Cylinder\u003cbr\u003eFigure 8-11 Boom Cylinder\u003cbr\u003eFigure 8-12 Tool Cylinder\u003cbr\u003eFigure 8-13 Upper Propelling\u003cbr\u003eFigure 8-14 Swing Motor\u003cbr\u003eFigure 8-15 Tilt Motor\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eFigure 8-18 Oil Filters \u0026amp; Hosing\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt \u0026amp; Tool Control Valve w\/Auxiliary\u003cbr\u003eFigure 9-7 Hoist Valve Section Assembly\u003cbr\u003eFigure 9-8 Tilt Valve Section Assembly\u003cbr\u003eFigure 9-9 Tool Valve Section Assembly\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section Assembly\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump Assembly (80933003)\u003cbr\u003eFigure 9-16 Swing Pump Assembly (80933317)\u003cbr\u003eFigure 9-17 Swing Pump Assembly (80933370)\u003cbr\u003eFigure 9-18 Swing Transmission Installation\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Motor\u003cbr\u003eFigure 9-21 Swing Brake\u003cbr\u003eFigure 9-22 Tilt Transmission Assembly\u003cbr\u003eFigure 9-23 Tilt Motor\u003cbr\u003eFigure 9-24 Center Pin Assembly\u003cbr\u003eFigure 9-25 Center Pin Kit\u003cbr\u003eFigure 9-26 Gear Pump\u003cbr\u003eFigure 9-27 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-28 Valve Assembly\u003cbr\u003eFigure 9-29 Thermal By-Pass Valve\u003cbr\u003eFigure 9-30 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-31 Pressure Reducing Valve\u003cbr\u003eFigure 9-32 Swing Brake Release Valve\u003cbr\u003eFigure 9-33 Solenoid Valve\u003cbr\u003eFigure 9-34 Pilot\/Steer Valve\u003cbr\u003eFigure 9-35 Clamp Sets \u0026amp; Miscellaneous Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box\u003cbr\u003eFigure 10-2 Batteries \u0026amp; Miscellaneous Electrical Components \u0026amp; Power Box Assembly\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Kit\u003cbr\u003eFigure 12-2 Air Conditioning Evaporator Kit\u003cbr\u003eFigure 12-3 Auxiliary Fan\u003cbr\u003eFigure 12-4 Auxiliary Hydraulic\u003cbr\u003eFigure 12-5 Auxiliary Oil Cooler\u003cbr\u003eFigure 12-6 Additional Battery\u003cbr\u003eFigure 12-7 Battery Disconnect Switch\u003cbr\u003eFigure 12-8 Cold Start Kit\u003cbr\u003eFigure 12-9 Engine Block Heater\u003cbr\u003eFigure 12-10 Engine Shutdown\u003cbr\u003eFigure 12-11 Floodlight\u003cbr\u003eFigure 12-12 Four-Line Hose Trough\u003cbr\u003eFigure 12-13 Roof Hatch\u003cbr\u003eFigure 12-14 Operating Decal\u003cbr\u003eFigure 12-15 Seat Belt\u003cbr\u003eFigure 12-16 Upper Spark Arrestor\u003cbr\u003eFigure 12-17 Four-Line Hose Trough\u003cbr\u003eFigure 12-18 Valve Module\u003cbr\u003eFigure 12-19 Vandal Covers\u003cbr\u003eFigure 12-20 Reservoir Vandal Cover Installation\u003cbr\u003eFigure 12-21 Wiper\/Washer Installation\u003cbr\u003eFigure 12-22 Telestick Cylinder Assembly\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL3200 XL3200III XL4200 XL4200III XL5200 XL5200III Hydraulic Schematic 80719001.pdf (1 Pages)\u003cbr\u003eXL3200 XL3200III XL4200 XL4200III XL5200 XL5200III Electrical Schematic 80719002.pdf (6 Pages)\u003cbr\u003eXL3200V XL3200 XL3200 to XL5210 XL5210V XL5210 XL5210V Electrical Schematic 80719020.pdf (8 Pages)\u003cbr\u003eXL3200V XL3200V XL3200V to XL5210V XL5210V XL5210V Hydraulic Schematic 80719022.pdf (1 Pages)\u003cbr\u003eXL3200III XL4200III XL5200III XL3210III XL4210III to XL3220III Illustrated Parts Manual 80744001 2026.pdf (656 Pages)\u003cbr\u003eContents:\u003cbr\u003eUnderstanding Your Manual\u003cbr\u003eSection 1 – Frame \u0026amp; Attaching Parts\u003cbr\u003eSection 2 – Boom\u003cbr\u003eSection 3 – Attachments\u003cbr\u003eSection 4 – Engine \u0026amp; Attaching Parts\u003cbr\u003eSection 5 – Drive Train\u003cbr\u003eSection 6 – Cab\u003cbr\u003eSection 7 – Controls\u003cbr\u003eSection 8 – Hydraulic Circuits\u003cbr\u003eSection 9 – Hydraulic Components\u003cbr\u003eSection 10 – Electrical\u003cbr\u003eSection 11 – Decals\u003cbr\u003eSection 12 – Options\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL3200III XL4200III XL5200III XL3210III XL5210III to XL3220III Operator Safety Manual 80744002 2024.pdf (116 Pages)\u003cbr\u003eContents:\u003cbr\u003eSection 1 – General Safety Practices\u003cbr\u003e1.1 Hazard Classification System\u003cbr\u003e1.2 General Precautions\u003cbr\u003e1.3 Operation Safety\u003cbr\u003e1.4 Personal Protection Equipment\u003cbr\u003eSection 2 – Pre-Operation and Controls\u003cbr\u003e2.1 Pre-Operation Checks \u0026amp; Inspection\u003cbr\u003e2.2 Walk-Around Inspection\u003cbr\u003e2.3 Safety Decals – XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003e2.4 Safety Decals – XL3200III, XL4200III \u0026amp; XL5200III (CE)\u003cbr\u003e2.5 Safety Decals – XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003e2.6 Safety Decals – XL3210III, XL4210III \u0026amp; XL5210III (CE)\u003cbr\u003e2.7 Cab Components\u003cbr\u003e2.8 Cab Controls \u0026amp; Indicators\u003cbr\u003eSection 3 – Operation\u003cbr\u003e3.1 Engine Operation\u003cbr\u003e3.2 Checks Before Operation\u003cbr\u003e3.3 Crawler Chassis\u003cbr\u003e3.4 Typical Dig Cycle\u003cbr\u003e3.5 Lifting \u0026amp; Placing a Load – XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003e3.6 Lift Capacity – XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003e3.7 Engine Shutdown\u003cbr\u003e3.8 Parking the Excavator\u003cbr\u003e3.9 Preservation \u0026amp; Storage\u003cbr\u003eSection 4 – Attachments\u003cbr\u003e4.1 Approved Attachments\u003cbr\u003e4.2 Unapproved Attachments\u003cbr\u003e4.3 Attachment Operation\u003cbr\u003e4.4 Adapter Attachment Installation\u003cbr\u003eSection 5 – Lubrication \u0026amp; Maintenance\u003cbr\u003e5.1 Introduction\u003cbr\u003e5.2 General Maintenance Instructions\u003cbr\u003e5.3 Service \u0026amp; Maintenance Schedules\u003cbr\u003e5.4 Lubrication Schedules\u003cbr\u003eSection 6 – Emergency Procedures\u003cbr\u003e6.1 Loss Of Power\u003cbr\u003e6.2 If You Get Stuck\u003cbr\u003eSection 7 – Specifications\u003cbr\u003e7.1 Product Specifications\u003cbr\u003e7.2 Torque Chart\u003cbr\u003e7.3 Fuses\u003cbr\u003ePre-Operation Inspection Checklist\u003cbr\u003eIndex\u003cbr\u003eXL3200V XL4200V XL5200V to XL5210V XL3200V Low-Profile Illustrated Parts Manual 80744006 2025.pdf (640 Pages)\u003cbr\u003eContents:\u003cbr\u003eUnderstanding Your Manual\u003cbr\u003eSection 1 – Frame \u0026amp; Attaching Parts\u003cbr\u003eSection 2 – Boom\u003cbr\u003eSection 3 – Attachments\u003cbr\u003eSection 4 – Engine \u0026amp; Attaching Parts\u003cbr\u003eSection 5 – Drive Train\u003cbr\u003eSection 6 – Cab\u003cbr\u003eSection 7 – Controls\u003cbr\u003eSection 8 – Hydraulic Circuits\u003cbr\u003eSection 9 – Hydraulic Components\u003cbr\u003eSection 10 – Electrical\u003cbr\u003eSection 11 – Decals\u003cbr\u003eSection 12 – Options\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL3200V XL4200V XL5200V XL3210V to XL3200V Low-Profile Operator Safety Manual 80744007 2026.pdf (134 Pages)\u003cbr\u003eContents:\u003cbr\u003eSection 1 – General Safety Practices\u003cbr\u003e1.1 Hazard Classification System\u003cbr\u003e1.2 General Precautions\u003cbr\u003e1.3 Operation Safety\u003cbr\u003e1.4 Personal Protection Equipment\u003cbr\u003eSection 2 – Pre-Operation and Controls\u003cbr\u003e2.1 Pre-Operation Checks \u0026amp; Inspection\u003cbr\u003e2.2 Walk-Around Inspection\u003cbr\u003e2.3 Safety Decals – XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003e2.4 Safety Decals – XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003e2.5 Cab Components\u003cbr\u003e2.6 Cab Controls \u0026amp; Indicators\u003cbr\u003e2.7 Radio Control Electrical Panel (No Cab; optional)\u003cbr\u003e2.8 Radio Control Strobe Lights\u003cbr\u003eSection 3 – Operation\u003cbr\u003e3.1 Engine Operation\u003cbr\u003e3.2 Checks Before Operation\u003cbr\u003e3.3 Crawler Chassis\u003cbr\u003e3.4 Typical Dig Cycle\u003cbr\u003e3.5 Lifting \u0026amp; Placing a Load – XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003e3.6 Lift Capacity – XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003e3.7 Engine Shutdown\u003cbr\u003e3.8 Parking the Excavator\u003cbr\u003e3.9 Preservation \u0026amp; Storage\u003cbr\u003e3.10 Radio Control Activation (optional)\u003cbr\u003e3.11 Parked Regeneration (Stage V Engines)\u003cbr\u003eSection 4 – Attachments\u003cbr\u003e4.1 Approved Attachments\u003cbr\u003e4.2 Unapproved Attachments\u003cbr\u003e4.3 Attachment Operation\u003cbr\u003e4.4 Adapter Attachment Installation\u003cbr\u003eSection 5 – Lubrication \u0026amp; Maintenance\u003cbr\u003e5.1 Introduction\u003cbr\u003e5.2 General Maintenance Instructions\u003cbr\u003e5.3 Service \u0026amp; Maintenance Schedules\u003cbr\u003e5.4 Lubrication Schedules\u003cbr\u003e5.5 Boom Adjustments \u0026amp; Maintenance\u003cbr\u003eSection 6 – Emergency Procedures\u003cbr\u003e6.1 Loss Of Power\u003cbr\u003e6.2 If You Get Stuck\u003cbr\u003eSection 7 – Specifications\u003cbr\u003e7.1 Product Specifications\u003cbr\u003e7.2 Torque Chart\u003cbr\u003e7.3 Fuses\u003cbr\u003ePre-Operation Inspection Checklist\u003cbr\u003eIndex\u003cbr\u003eXL3200V XL4200V XL5200V XL3210V to XL3200V Low-Profile Service Supplement 80744008 2026.pdf (250 Pages)\u003cbr\u003eContents:\u003cbr\u003eSection 1 – General Safety Practices\u003cbr\u003eSection 2 – Pre-Operation and Controls\u003cbr\u003eSection 3 – Operation\u003cbr\u003eSection 4 – Attachments\u003cbr\u003eSection 5 – Lubrication \u0026amp; Maintenance\u003cbr\u003eSection 6 – Emergency Procedures\u003cbr\u003eSection 7 – Specifications\u003cbr\u003ePre-Operation Inspection Checklist\u003cbr\u003eIndex\u003cbr\u003eELECTRICAL\u003cbr\u003e41200184_D_Bodas System Training_3-5-2026.pdf\u003cbr\u003e80719020 (E) Electrical Schematic\u003cbr\u003e80763138 (A) Console Circuit Board\u003cbr\u003e80763158 (H) Upper Harness\u003cbr\u003e80763156 (B) Cab Harness\u003cbr\u003eHYDRAULIC\u003cbr\u003e80719022 (-) Hydraulic Schematic\u003cbr\u003eCRAWLER\u003cbr\u003eXL-Series Crawler Maintenance Manual\u003cbr\u003eIntroduction\u003cbr\u003eNomenclature\u003cbr\u003eTrack Adjustment\u003cbr\u003eShoe Contact with Rock Guard\u003cbr\u003eCrawler Travel Speed\u003cbr\u003eCrawler Tracking\u003cbr\u003eTrack Chain\u003cbr\u003eTrack Rollers\u003cbr\u003eIdler Roller with Track Tension and Adjuster Components\u003cbr\u003eDriver Sprocket\u003cbr\u003eMiscellaneous\u003cbr\u003eSIII Crawler Mount Vendor XL3200 XL3200III to XL4210 XL5200 XL5200III XL5210 Service Literature 2010.pdf (188 Pages)\u003cbr\u003e1 About this Manual\u003cbr\u003e1.1 Content\u003cbr\u003e1.2 Validity of this Manual\u003cbr\u003e1.3 Important Documents\u003cbr\u003e1.4 Danger Labels and Pictograms\u003cbr\u003e2 Safety\u003cbr\u003e2.1 Basic Safety Information\u003cbr\u003e2.2 Requirements on the Personnel\u003cbr\u003e3 Product Description\u003cbr\u003e3.1 Name Plate\u003cbr\u003e3.2 Functional Description\u003cbr\u003e3.3 Technical Data\u003cbr\u003e4 Exchanging External Assembly Groups\u003cbr\u003e4.1 Sealing the Drive Shaft\u003cbr\u003e4.2 Sealing the Control Unit Housing\u003cbr\u003e4.3 Replacing Seals\u003cbr\u003e5 Functional Checks\u003cbr\u003e5.1 Preparations\u003cbr\u003e5.2 Checking the Load-Sensing Control (S)\u003cbr\u003e5.3 Checking the Power Control (LR)\u003cbr\u003e5.4 Checking the Pressure Control (D)\u003c\/p\u003e\n\u003ctable 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