{"product_id":"gradall-excavator-xl5210-operator-parts-service-manual-pdf","title":"Gradall Excavator XL5210 Operator Parts Service Manual PDF","description":"\u003ch1\u003eDownload Gradall Excavator XL5210 Operator Parts Service Manual PDF ( \u003cspan style=\"color: rgb(43, 0, 255);\"\u003eEnglish \u003c\/span\u003e)\u003c\/h1\u003e\n\u003cp\u003eEnsure maximum job-site productivity, precise maintenance, and comprehensive machine overhaul capability with the \u003cb data-path-to-node=\"12\" data-index-in-node=\"114\"\u003eGradall Excavator XL5210 Operator, Parts \u0026amp; Service Document Manual PDF\u003c\/b\u003e. As a high-performance, heavy-duty telescopic excavator engineered with a signature multi-position tilting and extending boom for superior reach, digging depth, and grading precision across demanding construction and industrial projects, the baseline Gradall XL5210 relies on an advanced integration of robust diesel powertrains, high-pressure hydraulic circuits, planetary drive assemblies, and specialized mechanical control systems. When performing routine operator safety checks, sourcing exact replacement components, or executing complex hydraulic, transmission, and electrical repairs, having factory-authorized OEM documentation is essential to minimizing equipment downtime and preserving peak operational efficiency. \u003cspan style=\"color: rgb(43, 0, 255);\"\u003e\u003cstrong\u003ewww.themanualsgroup.com\u003c\/strong\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eMODEL COVERED :\u003c\/strong\u003e\u003c\/span\u003e\u003cbr\u003eGradall XL5210 Telescopic Hydraulic Excavator\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eCONTENTS INCLUDED :\u003c\/strong\u003e\u003c\/span\u003e\u003cbr\u003eXL5210 Operators Manual 2460-4103 2002.pdf (41 Pages)\u003cbr\u003eContents:\u003cbr\u003eIntroduction\u003cbr\u003eSafety HightLight\u003cbr\u003eDecal Inside Cab\u003cbr\u003eDecals Outside Cab\u003cbr\u003eOperators Cab\u003cbr\u003eControl And Instrument Identification\u003cbr\u003eChecks And Service Before Starting Engine\u003cbr\u003eEngine Operation\u003cbr\u003eWarm-up And Operation Checks\u003cbr\u003eAttachments Installation\u003cbr\u003eCrawler Mounted Units\u003cbr\u003eA Typical Gradall Digging Cycle\u003cbr\u003eLifting And Positioning A Load\u003cbr\u003eLubrication And Maintenance\u003cbr\u003eExcavator Hand Signals\u003cbr\u003eXL5210 Combined Service Manual 2460-4107 2007.pdf (484 Pages)\u003cbr\u003eContents:\u003cbr\u003e2460-4107 XL5210 COMBINED SERVICE MANUAL\u003cbr\u003eOPERATOR INSTRUCTION\u003cbr\u003e2460-4103 Operator’s Manual\u003cbr\u003eHYDRAULIC TESTING \u0026amp; ADJUSTMENTS\u003cbr\u003e8091-9015 Crawler Hydraulic Schematic\u003cbr\u003eRDE93010-40-R Rexroth Main Pump Repair Manual\u003cbr\u003eRA 92003-S Rexroth Swing Pump Application \u0026amp; Service Manual\u003cbr\u003eRA64-774-S Rexroth Gear Pump Service Manual, (Before S\/N 0210017847)\u003cbr\u003eRA 10 097-S Rexroth Gear Pump Service Manual, (S\/N 0210017847 \u0026amp; After)\u003cbr\u003eRDE91001-01-R Rexroth Swing Motor Service Manual\u003cbr\u003eRA64555 Rexroth Joystick (Before S\/N 0529133)\u003cbr\u003eRE64555 Rexroth Joystick (S\/N 0529133 \u0026amp; After)\u003cbr\u003e7-124 Char-Lynn Tilt Motor\u003cbr\u003eMECHANICAL ADJUSTMENTS\u003cbr\u003e29604 XL4000\/5000 Upperstructure Mechanical Adjustments \u0026amp; Repair\u003cbr\u003e74290 Ausco Swing Brake (Before S\/N 0521826)\u003cbr\u003e79657 Ausco Swing Brake (S\/N 0521826 \u0026amp; After)\u003cbr\u003eCRAWLER\u003cbr\u003e29302 Kayaba Service Manual (Before S\/N 0529125)\u003cbr\u003eGZ-MS-A066-3600E Kayaba Service Manual (S\/N 0529125 \u0026amp; After)\u003cbr\u003e29635 XL Series Crawler Maintenance Manual\u003cbr\u003eMISCELLANEOUS\u003cbr\u003e29710 XL4000\/5000 Series Electrical Systems\u003cbr\u003e8096-9001 Upper Wiring Diagram\u003cbr\u003eF114004 Donaldson Cyclopac Service Procedure\u003cbr\u003eHE92-2 EMI Safety Manual\u003cbr\u003e20013 Gradall Safety Manual\u003cbr\u003eXL5210 Illustrated Parts Manual 24604074 2019.pdf (416 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 Scaling Hook\u003cbr\u003eFigure 3-2 Four Foot Boom Extension\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump Assembly (80933179)\u003cbr\u003eFigure 9-16 Swing Pump Assembly (80933318)\u003cbr\u003eFigure 9-17 Swing Pump Assembly (80933369)\u003cbr\u003eFigure 9-18 Swing Transmission\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Motor\u003cbr\u003eFigure 9-21 Swing Brake\u003cbr\u003eFigure 9-22 Tilt Transmission Assembly\u003cbr\u003eFigure 9-23 Tilt Motor\u003cbr\u003eFigure 9-24 Center Pin Assembly\u003cbr\u003eFigure 9-25 Center Pin Kit\u003cbr\u003eFigure 9-26 Gear Pump\u003cbr\u003eFigure 9-27 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-28 Oil Filters and Hosing\u003cbr\u003eFigure 9-29 Valve Assembly\u003cbr\u003eFigure 9-30 Thermal By-Pass Valve\u003cbr\u003eFigure 9-31 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-32 Pressure Reducing Valve\u003cbr\u003eFigure 9-33 Swing Brake Release Valve\u003cbr\u003eFigure 9-34 Solenoid Valve\u003cbr\u003eFigure 9-35 Pilot\/Steer Valve\u003cbr\u003eFigure 9-36 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Kit\u003cbr\u003eFigure 12-2 Air Conditioning Evaporator Kit\u003cbr\u003eFigure 12-3 Auxiliary Fan Installation Components\u003cbr\u003eFigure 12-4 Auxiliary Hydraulic Valve Field Installation Components\u003cbr\u003eFigure 12-5 Additional Battery Installation Components\u003cbr\u003eFigure 12-6 Cold Start Installation Components\u003cbr\u003eFigure 12-7 Engine Block Heater Installation Components\u003cbr\u003eFigure 12-8 Engine Shutdown Installation Components\u003cbr\u003eFigure 12-9 Floodlight Installation Components\u003cbr\u003eFigure 12-10 Four Line Hose Trough Installation Components\u003cbr\u003eFigure 12-11 Four Line Hose Trough Installation Components\u003cbr\u003eFigure 12-12 Hammer Oiler Installation Components\u003cbr\u003eFigure 12-13 Operating Decal\u003cbr\u003eFigure 12-14 Seat Belt Installation Components\u003cbr\u003eFigure 12-15 Tilt Hose Trough, (Four Line) Installation Components\u003cbr\u003eFigure 12-16 Valve Module, Auxiliary Hydraulics Installation Components\u003cbr\u003eFigure 12-17 Window Covers Installation Components\u003cbr\u003eFigure 12-18 Wiper\/Washer Installation Components\u003cbr\u003eFigure 12-19 Roof Guard w\/Strobe Light Installation Components\u003cbr\u003ePart Number Index\u003cbr\u003eXL5210 Illustrated Parts Manual 31200018 2004.pdf (320 Pages)\u003cbr\u003eContents:\u003cbr\u003eSection1 Frame\u003cbr\u003eSection2 Boom\u003cbr\u003eSection3 Attachments\u003cbr\u003eSection4 Engine\u003cbr\u003eSection5 Drive Train\u003cbr\u003eSection6 Cab\u003cbr\u003eSection7 Controls\u003cbr\u003eSection8 Hydraulic Circuits\u003cbr\u003eSection9 Hydraulic Components\u003cbr\u003eSection10 Electrical\u003cbr\u003eSection11 Decals\u003cbr\u003eSection12 Options\u003cbr\u003eXL5210 Illustrated Parts Manual 31200019 2004.pdf (324 Pages)\u003cbr\u003eXL5210 Illustrated Parts Manual 31200020 2004.pdf (326 Pages)\u003cbr\u003eXL5210 Illustrated Parts Manual 31200021 2004.pdf (324 Pages)\u003cbr\u003eXL5210 Illustrated Parts Manual 31200040 2009.pdf (319 Pages)\u003cbr\u003eXL5210 Illustrated Parts Manual 31200107 2005.pdf (304 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 – Frame and Attaching Parts\u003cbr\u003eSection 2 – Boom Assembly\u003cbr\u003eSection 3 – Attachments\u003cbr\u003eSection 4 – Engine and Attaching Parts\u003cbr\u003eSection 5 – Drive Train Components\u003cbr\u003eSection 6 – Cab\u003cbr\u003eSection 7 – Controls\u003cbr\u003eSection 8 – Hydrualic Circuits\u003cbr\u003eSection 9 – Hydraulic Components\u003cbr\u003eSection 10 – Electrical\u003cbr\u003eSection 11 – Decals\u003cbr\u003eSection 12 – Options\u003cbr\u003eRecommended Spare Parts\u003cbr\u003eParts Index\u003cbr\u003eXL5210 Operators Manual 31200111 2005.pdf (52 Pages)\u003cbr\u003eXL5210 Combines Service Manual 31200112 2005.pdf (692 Pages)\u003cbr\u003eContents:\u003cbr\u003e31200112 – XL5210 COMBINED SERVICE MANUAL\u003cbr\u003eOPERATOR INSTRUCTION\u003cbr\u003e31200111 – Operation \u0026amp; Lube Manual\u003cbr\u003eSCHEDULED MAINTENANCE\u003cbr\u003e8099-9020 Final Test Report\u003cbr\u003eHYDRAULIC SYSTEMS\u003cbr\u003e8091-9015 Crawler Hydraulic Schematic\u003cbr\u003e8090-9013 Hydraulic Start-Up\u003cbr\u003eRDE93010-02-R Rexroth Variable Displacement Pump Service Manual\u003cbr\u003eRDE92002-30 Rexroth Swing Pump Service Manual\u003cbr\u003eRA64-774-S Rexroth Gear Pump Service Manual\u003cbr\u003eRDE91001-01-R Rexroth Swing Motor Service Manual\u003cbr\u003eRA64555 Rexroth Joystick\u003cbr\u003e7-124 Char-Lynn Tilt Motor\u003cbr\u003eMECHANICAL ADJUSTMENTS\u003cbr\u003e29604 XL4000\/5000 Upperstructure Mechanical Adjustments \u0026amp; Repair\u003cbr\u003eF74290 Ausco Swing Brake\u003cbr\u003eS6A Fairfield Torque-Hub Service Manual\u003cbr\u003eELECTRICAL\u003cbr\u003e29710 XL5000 SERIES ELECTRICAL SYSTEMS\u003cbr\u003e8099-9021 Electrical Schematic\u003cbr\u003e8099-3237 Upper Harness\u003cbr\u003e8099-3239 Reciever Harness\u003cbr\u003e8096-3014 Upper Cab Harness\u003cbr\u003e8099-3238 Engine Pod Harness\u003cbr\u003e8099-3236 Seat Harness\u003cbr\u003e8046-3051 Power Outlet Harness\u003cbr\u003eDCMB – Trojan Deep Cycle Battery Maintenance\u003cbr\u003e125-189AA Prestolite Service Manual MA\/MR\/HC Alternators\u003cbr\u003eCRAWLER\u003cbr\u003e29302 Kayaba Service Manual\u003cbr\u003e29635 XL Series Crawler Maintenance Manual\u003cbr\u003eMISCELLANEOUS\u003cbr\u003e8021-4046 _S-29 Rammer Hammer Service Manual\u003cbr\u003e20012 Hetronic Service Manual\u003cbr\u003eF114004 Donaldson Cyclopac Service Procedure\u003cbr\u003eXL5210 Illustrated Parts Manual 31200201 2005.pdf (300 Pages)\u003cbr\u003eContents:\u003cbr\u003e31200201_XL5210_240819 Parts Manual\u003cbr\u003eEffectivity Page\u003cbr\u003eTable of Contents\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 10 Foot Boom Extension\u003cbr\u003eFigure 3-2 36” Excavating Bucket\u003cbr\u003eFigure 3-3 Single Tooth Ripper\u003cbr\u003eFigure 3-4 Attachment Adapter Components\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump\u003cbr\u003eFigure 9-16 Swing Pump\u003cbr\u003eFigure 9-17 Swing Pump\u003cbr\u003eFigure 9-18 Swing Pump, Port Block, Charge Pump Assembly\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Transmission Assembly\u003cbr\u003eFigure 9-21 Swing Motor\u003cbr\u003eFigure 9-22 Swing Brake\u003cbr\u003eFigure 9-23 Tilt Transmission Assembly\u003cbr\u003eFigure 9-24 Tilt Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Center Pin Kit\u003cbr\u003eFigure 9-27 Gear Pump\u003cbr\u003eFigure 9-28 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-29 Oil Filters and Hosing\u003cbr\u003eFigure 9-30 Valve Assembly\u003cbr\u003eFigure 9-31 Thermal By-Pass Valve\u003cbr\u003eFigure 9-32 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-33 Pressure Reducing Valve\u003cbr\u003eFigure 9-34 Swing Brake Release Valve\u003cbr\u003eFigure 9-35 Solenoid Valve\u003cbr\u003eFigure 9-36 Pilot\/Steer Valve\u003cbr\u003eFigure 9-37 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Kit\u003cbr\u003eFigure 12-2 Auxiliary Fan Installation Components\u003cbr\u003eFigure 12-3 Floodlight Installation Components\u003cbr\u003eFigure 12-4 Hammer Oiler Installation Components\u003cbr\u003eFigure 12-5 Operating Decal\u003cbr\u003eFigure 12-6 Seat Belt Installation Components\u003cbr\u003eFigure 12-7 Tilt Hose Trough, (Four-Line) Installation Components\u003cbr\u003eFigure 12-8 Wiper\/Washer Installation Components\u003cbr\u003eFigure 12-9 10 Foot Boom Hosing Installation\u003cbr\u003eFigure 12-10 Strobe Light Installation\u003cbr\u003eFigure 12-11 Back-Up Lights Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL5210 Illustrated Parts Manual 31200217 2006.pdf (290 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 Hammer Installation\u003cbr\u003eFigure 3-2 Double Tooth Ripper Installation\u003cbr\u003eFigure 3-3 Lower Ripper Weld\u003cbr\u003eFigure 3-4 Upper Ripper Weld\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assemby\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump\u003cbr\u003eFigure 9-16 Swing Pump\u003cbr\u003eFigure 9-17 Swing Pump\u003cbr\u003eFigure 9-18 Swing Pump, Port Block, Charge Pump Assembly\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Transmission Assembly\u003cbr\u003eFigure 9-21 Swing Motor\u003cbr\u003eFigure 9-22 Swing Brake\u003cbr\u003eFigure 9-23 Tilt Transmission Assembly\u003cbr\u003eFigure 9-24 Tilt Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Center Pin Kit\u003cbr\u003eFigure 9-27 Gear Pump\u003cbr\u003eFigure 9-28 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-29 Oil Filters and Hosing\u003cbr\u003eFigure 9-30 Valve Assembly\u003cbr\u003eFigure 9-31 Thermal By-Pass Valve\u003cbr\u003eFigure 9-32 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-33 Pressure Reducing Valve\u003cbr\u003eFigure 9-34 Swing Brake Release Valve\u003cbr\u003eFigure 9-35 Solenoid Valve\u003cbr\u003eFigure 9-36 Pilot\/Steer Valve\u003cbr\u003eFigure 9-37 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Kit\u003cbr\u003eFigure 12-2 Auxiliary Fan Installation Components\u003cbr\u003eFigure 12-3 Floodlight Installation Components\u003cbr\u003eFigure 12-4 Handrail Installation\u003cbr\u003eFigure 12-5 Strobe Light Installation\u003cbr\u003eFigure 12-6 Hammer Oiler Installation\u003cbr\u003eFigure 12-7 Tilt Hose Trough, (Four Line) Installation Components\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL5210 Illustrated Parts Manual 31200231 2007.pdf (292 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eFigure 2-7 Tilt Gearbox Installation\u003cbr\u003eSection 3 Attachments\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assemby\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump\u003cbr\u003eFigure 9-16 Swing Pump\u003cbr\u003eFigure 9-17 Swing Pump\u003cbr\u003eFigure 9-18 Swing Pump, Port Block, Charge Pump Assembly\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Transmission Assembly\u003cbr\u003eFigure 9-21 Swing Motor\u003cbr\u003eFigure 9-22 Swing Brake\u003cbr\u003eFigure 9-23 Tilt Transmission Assembly\u003cbr\u003eFigure 9-24 Tilt Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Center Pin Kit\u003cbr\u003eFigure 9-27 Gear Pump\u003cbr\u003eFigure 9-28 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-29 Oil Filters and Hosing\u003cbr\u003eFigure 9-30 Valve Assembly\u003cbr\u003eFigure 9-31 Thermal By-Pass Valve\u003cbr\u003eFigure 9-32 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-33 Pressure Reducing Valve\u003cbr\u003eFigure 9-34 Swing Brake Release Valve\u003cbr\u003eFigure 9-35 Solenoid Valve\u003cbr\u003eFigure 9-36 Pilot\/Steer Valve\u003cbr\u003eFigure 9-37 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Kit\u003cbr\u003eFigure 12-2 Auxiliary Fan Installation Components\u003cbr\u003eFigure 12-3 Seat Belt Installation Components\u003cbr\u003eFigure 12-4 Strobe Light Installation\u003cbr\u003eFigure 12-5 Pre-Cleaner Installation\u003cbr\u003eFigure 12-6 Battery Disconnect Switch\u003cbr\u003eFigure 12-7 Front Window Installation\u003cbr\u003eFigure 12-8 External Air Conditioning Filter Installation\u003cbr\u003eFigure 12-9 Upper Light Package\u003cbr\u003eFigure 12-10 Belly Pan Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL5210 Illustrated Parts Manual 31200245 2006.pdf (312 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eFigure 2-7 Tilt Gearbox Installation\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 Scaling Hook\u003cbr\u003eFigure 3-2 8 Foot Boom Extension\u003cbr\u003eFigure 3-3 Hammer Installation\u003cbr\u003eFigure 3-4 Hammer Housing Kit\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assemby\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump\u003cbr\u003eFigure 9-16 Swing Pump\u003cbr\u003eFigure 9-17 Swing Pump\u003cbr\u003eFigure 9-18 Swing Pump, Port Block, Charge Pump Assembly\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Transmission Assembly\u003cbr\u003eFigure 9-21 Swing Motor\u003cbr\u003eFigure 9-22 Swing Brake\u003cbr\u003eFigure 9-23 Tilt Transmission Assembly\u003cbr\u003eFigure 9-24 Tilt Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Center Pin Kit\u003cbr\u003eFigure 9-27 Gear Pump\u003cbr\u003eFigure 9-28 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-29 Oil Filters and Hosing\u003cbr\u003eFigure 9-30 Valve Assembly\u003cbr\u003eFigure 9-31 Thermal By-Pass Valve\u003cbr\u003eFigure 9-32 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-33 Pressure Reducing Valve\u003cbr\u003eFigure 9-34 Swing Brake Release Valve\u003cbr\u003eFigure 9-35 Solenoid Valve\u003cbr\u003eFigure 9-36 Pilot\/Steer Valve\u003cbr\u003eFigure 9-37 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Kit\u003cbr\u003eFigure 12-2 Auxiliary Fan Installation Components\u003cbr\u003eFigure 12-3 Engine Block Heater Installation Components\u003cbr\u003eFigure 12-4 Floodlight Installation Components\u003cbr\u003eFigure 12-5 Hammer Oiler Installation Components\u003cbr\u003eFigure 12-6 Operating Decal\u003cbr\u003eFigure 12-7 Wiper\/Washer Installation Components\u003cbr\u003eFigure 12-8 Window Guard Installation\u003cbr\u003eFigure 12-9 Belly Pan Installation\u003cbr\u003eFigure 12-10 Pre-Cleaner Installation\u003cbr\u003eFigure 12-11 Audible Low Hydraulic Oil Level Alarm\u003cbr\u003eFigure 12-12 3-pt. Seat Belt Installation\u003cbr\u003eFigure 12-13 Upper Engine Oil Drain\u003cbr\u003eFigure 12-14 Tilt Hose Trough, (Four Line) Installation Components\u003cbr\u003eFigure 12-15 8’ Extension Hosing Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL5210 Illustrated Parts Manual 31200253 2006.pdf (290 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 Bucket Adapter Linkage\u003cbr\u003eFigure 3-2 Bucket Adapter Hardware\u003cbr\u003eFigure 3-3 Steel Mill Ripper\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assemby\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump\u003cbr\u003eFigure 9-16 Swing Pump\u003cbr\u003eFigure 9-17 Swing Pump\u003cbr\u003eFigure 9-18 Swing Pump, Port Block, Charge Pump Assembly\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Transmission Assembly\u003cbr\u003eFigure 9-21 Swing Motor\u003cbr\u003eFigure 9-22 Swing Brake\u003cbr\u003eFigure 9-23 Tilt Transmission Assembly\u003cbr\u003eFigure 9-24 Tilt Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Center Pin Kit\u003cbr\u003eFigure 9-27 Gear Pump\u003cbr\u003eFigure 9-28 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-29 Oil Filters and Hosing\u003cbr\u003eFigure 9-30 Valve Assembly\u003cbr\u003eFigure 9-31 Thermal By-Pass Valve\u003cbr\u003eFigure 9-32 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-33 Pressure Reducing Valve\u003cbr\u003eFigure 9-34 Swing Brake Release Valve\u003cbr\u003eFigure 9-35 Solenoid Valve\u003cbr\u003eFigure 9-36 Pilot\/Steer Valve\u003cbr\u003eFigure 9-37 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Operating Decal\u003cbr\u003eFigure 12-2 Pre-Cleaner Installation\u003cbr\u003eFigure 12-3 Auxiliary Hydraulics Components\u003cbr\u003eFigure 12-4 Strobe Light Installation\u003cbr\u003eFigure 12-5 Cold Start Kit\u003cbr\u003eFigure 12-6 Additional Battery\u003cbr\u003eFigure 12-7 Crawler Step Installation\u003cbr\u003eFigure 12-8 Floodlight Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL5210 Illustrated Parts Manual 31200261 2006.pdf (280 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 Scaling Hook\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assemby\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump\u003cbr\u003eFigure 9-16 Swing Pump\u003cbr\u003eFigure 9-17 Swing Pump\u003cbr\u003eFigure 9-18 Swing Pump, Port Block, Charge Pump Assembly\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Transmission Assembly\u003cbr\u003eFigure 9-21 Swing Motor\u003cbr\u003eFigure 9-22 Swing Brake\u003cbr\u003eFigure 9-23 Tilt Transmission Assembly\u003cbr\u003eFigure 9-24 Tilt Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Center Pin Kit\u003cbr\u003eFigure 9-27 Gear Pump\u003cbr\u003eFigure 9-28 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-29 Oil Filters and Hosing\u003cbr\u003eFigure 9-30 Valve Assembly\u003cbr\u003eFigure 9-31 Thermal By-Pass Valve\u003cbr\u003eFigure 9-32 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-33 Pressure Reducing Valve\u003cbr\u003eFigure 9-34 Swing Brake Release Valve\u003cbr\u003eFigure 9-35 Solenoid Valve\u003cbr\u003eFigure 9-36 Pilot\/Steer Valve\u003cbr\u003eFigure 9-37 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Additional Battery Installation Components\u003cbr\u003eFigure 12-2 Crawler Step Installation\u003cbr\u003eFigure 12-3 Pre-Cleaner Installation\u003cbr\u003eFigure 12-4 Cold Start Kit\u003cbr\u003eFigure 12-5 Radio Installation\u003cbr\u003eFigure 12-6 Floodlight Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL5210 Illustrated Parts Manual 31200269 2006.pdf (294 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eFigure 2-7 Tilt Gearbox Installation\u003cbr\u003eSection 3 Attachments\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assemby\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eFigure 6-7 USX Cab Additions\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump\u003cbr\u003eFigure 9-16 Swing Pump\u003cbr\u003eFigure 9-17 Swing Pump\u003cbr\u003eFigure 9-18 Swing Pump, Port Block, Charge Pump Assembly\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Transmission Assembly\u003cbr\u003eFigure 9-21 Swing Motor\u003cbr\u003eFigure 9-22 Swing Brake\u003cbr\u003eFigure 9-23 Tilt Transmission Assembly\u003cbr\u003eFigure 9-24 Tilt Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Center Pin Kit\u003cbr\u003eFigure 9-27 Gear Pump\u003cbr\u003eFigure 9-28 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-29 Oil Filters and Hosing\u003cbr\u003eFigure 9-30 Valve Assembly\u003cbr\u003eFigure 9-31 Thermal By-Pass Valve\u003cbr\u003eFigure 9-32 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-33 Pressure Reducing Valve\u003cbr\u003eFigure 9-34 Swing Brake Release Valve\u003cbr\u003eFigure 9-35 Solenoid Valve\u003cbr\u003eFigure 9-36 Pilot\/Steer Valve\u003cbr\u003eFigure 9-37 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eFigure 9-38 Foot Operated Pedal Valve Assembly\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eFigure 10-2 Batteries \u0026amp; Miscellaneous Electrical Components\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Kit\u003cbr\u003eFigure 12-2 Auxiliary Fan Installation Components\u003cbr\u003eFigure 12-3 External Air Conditioning Filter Installation\u003cbr\u003eFigure 12-4 Engine Block Heater Installation Components\u003cbr\u003eFigure 12-5 Handrail Installation\u003cbr\u003eFigure 12-6 Window Guard Installation\u003cbr\u003eFigure 12-7 Cab Belly Pan Installation\u003cbr\u003eFigure 12-8 Pre-Cleaner Installation\u003cbr\u003eFigure 12-9 USX Strobe Light, Worklight and Back-Up Light Locations\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL5210 Illustrated Parts Manual 31200276 2007.pdf (294 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 Scaling Hook\u003cbr\u003eFigure 3-2 4’ Boom Extension\u003cbr\u003eFigure 3-3 4’ Boom Extension Hose Installation\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assemby\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump\u003cbr\u003eFigure 9-16 Swing Pump\u003cbr\u003eFigure 9-17 Swing Pump\u003cbr\u003eFigure 9-18 Swing Pump, Port Block, Charge Pump Assembly\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Transmission Assembly\u003cbr\u003eFigure 9-21 Swing Motor\u003cbr\u003eFigure 9-22 Swing Brake\u003cbr\u003eFigure 9-23 Tilt Transmission Assembly\u003cbr\u003eFigure 9-24 Tilt Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Center Pin Kit\u003cbr\u003eFigure 9-27 Gear Pump\u003cbr\u003eFigure 9-28 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-29 Oil Filters and Hosing\u003cbr\u003eFigure 9-30 Valve Assembly\u003cbr\u003eFigure 9-31 Thermal By-Pass Valve\u003cbr\u003eFigure 9-32 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-33 Pressure Reducing Valve\u003cbr\u003eFigure 9-34 Swing Brake Release Valve\u003cbr\u003eFigure 9-35 Solenoid Valve\u003cbr\u003eFigure 9-36 Pilot\/Steer Valve\u003cbr\u003eFigure 9-37 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Kit\u003cbr\u003eFigure 12-2 Auxiliary Fan Installation Components\u003cbr\u003eFigure 12-3 Floodlight Installation Components\u003cbr\u003eFigure 12-4 Tilt Hose Trough, (Four Line) Installation Components\u003cbr\u003eFigure 12-5 Wiper\/Washer Installation Components\u003cbr\u003eFigure 12-6 Strobe Light Installation\u003cbr\u003eFigure 12-7 Auxiliary Hydraulics Components\u003cbr\u003eFigure 12-8 Pre-Cleaner Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL5210 Illustrated Parts Manual 31200281 2007.pdf (294 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 Scaling Hook\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assemby\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump\u003cbr\u003eFigure 9-16 Swing Pump\u003cbr\u003eFigure 9-17 Swing Pump\u003cbr\u003eFigure 9-18 Swing Pump, Port Block, Charge Pump Assembly\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Transmission Assembly\u003cbr\u003eFigure 9-21 Swing Motor\u003cbr\u003eFigure 9-22 Swing Brake\u003cbr\u003eFigure 9-23 Tilt Transmission Assembly\u003cbr\u003eFigure 9-24 Tilt Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Center Pin Kit\u003cbr\u003eFigure 9-27 Gear Pump\u003cbr\u003eFigure 9-28 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-29 Oil Filters and Hosing\u003cbr\u003eFigure 9-30 Valve Assembly\u003cbr\u003eFigure 9-31 Thermal By-Pass Valve\u003cbr\u003eFigure 9-32 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-33 Pressure Reducing Valve\u003cbr\u003eFigure 9-34 Swing Brake Release Valve\u003cbr\u003eFigure 9-35 Solenoid Valve\u003cbr\u003eFigure 9-36 Pilot\/Steer Valve\u003cbr\u003eFigure 9-37 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Kit\u003cbr\u003eFigure 12-2 Auxiliary Fan Installation Components\u003cbr\u003eFigure 12-3 Floodlight Installation Components\u003cbr\u003eFigure 12-4 Seat Belt Installation Components\u003cbr\u003eFigure 12-5 Tilt Hose Trough, (Four Line) Installation Components\u003cbr\u003eFigure 12-6 Wiper\/Washer Installation Components\u003cbr\u003eFigure 12-7 Strobe Light Installation\u003cbr\u003eFigure 12-8 Auxiliary Hydraulics Components\u003cbr\u003eFigure 12-9 Pre-Cleaner Installation\u003cbr\u003eFigure 12-10 Fire Resistant Hydraulic Fluid Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL5210 Illustrated Parts Manual 31200332 2007.pdf (298 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eFigure 2-7 Boom Cradle and Lift Yoke\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 8 Foot Boom Extension\u003cbr\u003eFigure 3-2 8’ Extension Hosing Installation\u003cbr\u003eFigure 3-3 Hammer Installation\u003cbr\u003eFigure 3-4 Double Tooth Ripper Installation\u003cbr\u003eFigure 3-5 Lower Ripper Weld\u003cbr\u003eFigure 3-6 Upper Ripper Weld\u003cbr\u003eFigure 3-7 Pin-On Excavating Bucket Installation\u003cbr\u003eFigure 3-8 36” Pin-On Excavating Bucket Installation\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assemby\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump\u003cbr\u003eFigure 9-16 Swing Pump\u003cbr\u003eFigure 9-17 Swing Pump\u003cbr\u003eFigure 9-18 Swing Pump, Port Block, Charge Pump Assembly\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Transmission Assembly\u003cbr\u003eFigure 9-21 Swing Motor\u003cbr\u003eFigure 9-22 Swing Brake\u003cbr\u003eFigure 9-23 Tilt Transmission Assembly\u003cbr\u003eFigure 9-24 Tilt Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Center Pin Kit\u003cbr\u003eFigure 9-27 Gear Pump\u003cbr\u003eFigure 9-28 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-29 Oil Filters and Hosing\u003cbr\u003eFigure 9-30 Valve Assembly\u003cbr\u003eFigure 9-31 Thermal By-Pass Valve\u003cbr\u003eFigure 9-32 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-33 Pressure Reducing Valve\u003cbr\u003eFigure 9-34 Swing Brake Release Valve\u003cbr\u003eFigure 9-35 Solenoid Valve\u003cbr\u003eFigure 9-36 Pilot\/Steer Valve\u003cbr\u003eFigure 9-37 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Kit\u003cbr\u003eFigure 12-2 Auxiliary Fan Installation Components\u003cbr\u003eFigure 12-3 Floodlight Installation Components\u003cbr\u003eFigure 12-4 Hammer Oiler Installation Components\u003cbr\u003eFigure 12-5 Operating Decal\u003cbr\u003eFigure 12-6 Tilt Hose Trough, (Four Line) Installation Components\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL5210 Illustrated Parts Manual 31200336 2007.pdf (304 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eFigure 2-7 Boom Cradle and Lift Yoke\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 4 Foot Boom Extension Installation\u003cbr\u003eFigure 3-2 Quick Switch Installation\u003cbr\u003eFigure 3-3 4’ Boom Extension\u003cbr\u003eFigure 3-4 4’ Boom Extension Hose Installation\u003cbr\u003eFigure 3-5 36” Excavating Bucket\u003cbr\u003eFigure 3-6 Hammer Installation\u003cbr\u003eFigure 3-7 48” Skull Puller Assembly\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eFigure 4-12 Pump Coupler Assembly\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assemby\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump\u003cbr\u003eFigure 9-16 Swing Pump\u003cbr\u003eFigure 9-17 Swing Pump\u003cbr\u003eFigure 9-18 Swing Pump, Port Block, Charge Pump Assembly\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Transmission Assembly\u003cbr\u003eFigure 9-21 Swing Motor\u003cbr\u003eFigure 9-22 Swing Brake\u003cbr\u003eFigure 9-23 Tilt Transmission Assembly\u003cbr\u003eFigure 9-24 Tilt Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Center Pin Kit\u003cbr\u003eFigure 9-27 Gear Pump\u003cbr\u003eFigure 9-28 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-29 Oil Filters and Hosing\u003cbr\u003eFigure 9-30 Valve Assembly\u003cbr\u003eFigure 9-31 Thermal By-Pass Valve\u003cbr\u003eFigure 9-32 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-33 Pressure Reducing Valve\u003cbr\u003eFigure 9-34 Swing Brake Release Valve\u003cbr\u003eFigure 9-35 Solenoid Valve\u003cbr\u003eFigure 9-36 Pilot\/Steer Valve\u003cbr\u003eFigure 9-37 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eFigure 10-2 Gauge Panel Assembly\u003cbr\u003eFigure 10-3 VEC \u0026amp; Battery Components\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Tilt Hose Trough, (Four Line) Installation Components\u003cbr\u003eFigure 12-2 Air Conditioner Kit\u003cbr\u003eFigure 12-3 Condensor Installation\u003cbr\u003eFigure 12-4 Air Conditioner Evaporator Kit\u003cbr\u003eFigure 12-5 Floodlight Installation Components\u003cbr\u003eFigure 12-6 Strobe Light Installation\u003cbr\u003eFigure 12-7 Auxiliary Hydraulics Components\u003cbr\u003eFigure 12-8 Window Guard Installation\u003cbr\u003eFigure 12-9 Roof Guard Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL5210 Illustrated Parts Manual 31200343 2008.pdf (300 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assemby\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump\u003cbr\u003eFigure 9-16 Swing Pump\u003cbr\u003eFigure 9-17 Swing Pump\u003cbr\u003eFigure 9-18 Swing Pump, Port Block, Charge Pump Assembly\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Transmission Assembly\u003cbr\u003eFigure 9-21 Swing Motor\u003cbr\u003eFigure 9-22 Swing Brake\u003cbr\u003eFigure 9-23 Tilt Transmission Assembly\u003cbr\u003eFigure 9-24 Tilt Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Center Pin Kit\u003cbr\u003eFigure 9-27 Gear Pump\u003cbr\u003eFigure 9-28 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-29 Oil Filters and Hosing\u003cbr\u003eFigure 9-30 Valve Assembly\u003cbr\u003eFigure 9-31 Thermal By-Pass Valve\u003cbr\u003eFigure 9-32 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-33 Pressure Reducing Valve\u003cbr\u003eFigure 9-34 Swing Brake Release Valve\u003cbr\u003eFigure 9-35 Solenoid Valve\u003cbr\u003eFigure 9-36 Pilot\/Steer Valve\u003cbr\u003eFigure 9-37 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Kit\u003cbr\u003eFigure 12-2 Auxiliary Fan Installation Components\u003cbr\u003eFigure 12-3 Engine Block Heater Installation Components\u003cbr\u003eFigure 12-4 Engine Shutdown Installation Components\u003cbr\u003eFigure 12-5 Floodlight Installation Components\u003cbr\u003eFigure 12-6 Seat Belt Installation Components\u003cbr\u003eFigure 12-7 Tilt Hose Trough, (Four Line) Installation Components\u003cbr\u003eFigure 12-8 Wiper\/Washer Installation Components\u003cbr\u003eFigure 12-9 Pre-Cleaner Installation\u003cbr\u003eFigure 12-10 Battery Disconnect Switch\u003cbr\u003eFigure 12-11 Spark Arrestor Installation\u003cbr\u003eFigure 12-12 Auxiliary Hydraulics Components\u003cbr\u003eFigure 12-13 Strobe Light Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL5210 Illustrated Parts Manual 31200349 2008.pdf (284 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eFigure 2-7 Folding Lift Yoke\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 8 Foot Boom Extension\u003cbr\u003eFigure 3-2 8’ Extension Hosing Installation\u003cbr\u003eFigure 3-3 Hammer Installation\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assemby\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump\u003cbr\u003eFigure 9-16 Swing Pump\u003cbr\u003eFigure 9-17 Swing Pump\u003cbr\u003eFigure 9-18 Swing Pump, Port Block, Charge Pump Assembly\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Transmission Assembly\u003cbr\u003eFigure 9-21 Swing Motor\u003cbr\u003eFigure 9-22 Swing Brake\u003cbr\u003eFigure 9-23 Tilt Transmission Assembly\u003cbr\u003eFigure 9-24 Tilt Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Center Pin Kit\u003cbr\u003eFigure 9-27 Gear Pump\u003cbr\u003eFigure 9-28 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-29 Oil Filters and Hosing\u003cbr\u003eFigure 9-30 Valve Assembly\u003cbr\u003eFigure 9-31 Thermal By-Pass Valve\u003cbr\u003eFigure 9-32 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-33 Pressure Reducing Valve\u003cbr\u003eFigure 9-34 Swing Brake Release Valve\u003cbr\u003eFigure 9-35 Solenoid Valve\u003cbr\u003eFigure 9-36 Pilot\/Steer Valve\u003cbr\u003eFigure 9-37 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Floodlight Installation Components\u003cbr\u003eFigure 12-2 Tilt Hose Trough, (Four Line) Installation Components\u003cbr\u003eFigure 12-3 Auxiliary Hydraulics Components\u003cbr\u003eFigure 12-4 Fire Resistant Hydraulic Fluid Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL5210 Illustrated Parts Manual 31200359 2008.pdf (296 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eFigure 2-7 Folding Lift Yoke\u003cbr\u003eSection 3 Attachments\u003cbr\u003eFigure 3-1 8 Foot Boom Extension\u003cbr\u003eFigure 3-2 8’ Extension Hosing Installation\u003cbr\u003eFigure 3-3 Hammer Installation\u003cbr\u003eFigure 3-4 Double Tooth Ripper Installation\u003cbr\u003eFigure 3-5 Lower Ripper Weld\u003cbr\u003eFigure 3-6 Upper Ripper Weld\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assemby\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump\u003cbr\u003eFigure 9-16 Swing Pump\u003cbr\u003eFigure 9-17 Swing Pump\u003cbr\u003eFigure 9-18 Swing Pump, Port Block, Charge Pump Assembly\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Transmission Assembly\u003cbr\u003eFigure 9-21 Swing Motor\u003cbr\u003eFigure 9-22 Swing Brake\u003cbr\u003eFigure 9-23 Tilt Transmission Assembly\u003cbr\u003eFigure 9-24 Tilt Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Center Pin Kit\u003cbr\u003eFigure 9-27 Gear Pump\u003cbr\u003eFigure 9-28 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-29 Oil Filters and Hosing\u003cbr\u003eFigure 9-30 Valve Assembly\u003cbr\u003eFigure 9-31 Thermal By-Pass Valve\u003cbr\u003eFigure 9-32 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-33 Pressure Reducing Valve\u003cbr\u003eFigure 9-34 Swing Brake Release Valve\u003cbr\u003eFigure 9-35 Solenoid Valve\u003cbr\u003eFigure 9-36 Pilot\/Steer Valve\u003cbr\u003eFigure 9-37 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Kit\u003cbr\u003eFigure 12-2 Auxiliary Fan Installation Components\u003cbr\u003eFigure 12-3 Floodlight Installation Components\u003cbr\u003eFigure 12-4 Tilt Hose Trough, (Four Line) Installation Components\u003cbr\u003eFigure 12-5 Hammer Oiler Installation\u003cbr\u003eFigure 12-6 Handrail Installation\u003cbr\u003eFigure 12-7 Strobe Light Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL5210 Illustrated Parts Manual 31200361 2008.pdf (286 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eFigure 2-7 Folding Lift Yoke\u003cbr\u003eSection 3 Attachments\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assemby\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump\u003cbr\u003eFigure 9-16 Swing Pump\u003cbr\u003eFigure 9-17 Swing Pump\u003cbr\u003eFigure 9-18 Swing Pump, Port Block, Charge Pump Assembly\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Transmission Assembly\u003cbr\u003eFigure 9-21 Swing Motor\u003cbr\u003eFigure 9-22 Swing Brake\u003cbr\u003eFigure 9-23 Tilt Transmission Assembly\u003cbr\u003eFigure 9-24 Tilt Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Center Pin Kit\u003cbr\u003eFigure 9-27 Gear Pump\u003cbr\u003eFigure 9-28 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-29 Oil Filters and Hosing\u003cbr\u003eFigure 9-30 Valve Assembly\u003cbr\u003eFigure 9-31 Thermal By-Pass Valve\u003cbr\u003eFigure 9-32 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-33 Pressure Reducing Valve\u003cbr\u003eFigure 9-34 Swing Brake Release Valve\u003cbr\u003eFigure 9-35 Solenoid Valve\u003cbr\u003eFigure 9-36 Pilot\/Steer Valve\u003cbr\u003eFigure 9-37 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Kit\u003cbr\u003eFigure 12-2 Auxiliary Fan Installation Components\u003cbr\u003eFigure 12-3 Floodlight Installation Components\u003cbr\u003eFigure 12-4 Tilt Hose Trough, (Four Line) Installation Components\u003cbr\u003eFigure 12-5 Auxiliary Hydraulics Components\u003cbr\u003eFigure 12-6 Fire Resistant Hydraulic Fluid Installation\u003cbr\u003eFigure 12-7 Strobe Light Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL5210 Illustrated Parts Manual 31200375 2011.pdf (294 Pages)\u003cbr\u003eContents:\u003cbr\u003eService Kits\u003cbr\u003eSection 1 Frame \u0026amp; Attaching Parts\u003cbr\u003eFigure 1-1 Frame Assembly\u003cbr\u003eFigure 1-2 Rotating Platform, R.H. View\u003cbr\u003eFigure 1-3 Rotating Platform, L.H. View\u003cbr\u003eFigure 1-4 Swing Bearing, Cradle \u0026amp; Hoist Cylinder Mounting Pins \u0026amp; Lube System\u003cbr\u003eSection 2 Boom\u003cbr\u003eFigure 2-1 Boom Cradle\u003cbr\u003eFigure 2-2 Main Boom Assembly\u003cbr\u003eFigure 2-3 Telescope Boom Assembly\u003cbr\u003eFigure 2-4 Inside Hose Trough\u003cbr\u003eFigure 2-5 Roller Bracket Assembly – Concave \u0026amp; Flat\u003cbr\u003eFigure 2-6 360 Degree Tilt Gland Assembly\u003cbr\u003eFigure 2-7 Tilt Gearbox Installation\u003cbr\u003eSection 3 Attachments\u003cbr\u003eSection 4 Engine \u0026amp; Attaching Parts\u003cbr\u003eFigure 4-1 Engine Assembly, L.H. View\u003cbr\u003eFigure 4-2 Engine Assembly, R.H. View\u003cbr\u003eFigure 4-3 Air Cleaner \u0026amp; Installation\u003cbr\u003eFigure 4-4 Air Cleaner Assembly\u003cbr\u003eFigure 4-5 Exhaust System\u003cbr\u003eFigure 4-6 Fuel Tank Assembly\u003cbr\u003eFigure 4-7 Oil Cooler, Charge Air Cooler, Radiator \u0026amp; Hoses\u003cbr\u003eFigure 4-8 Oil Filter Assembly\u003cbr\u003eFigure 4-9 Oil Filter Assemblies\u003cbr\u003eFigure 4-10 Auxiliary Oil Cooler\u003cbr\u003eFigure 4-11 Upper Air System\u003cbr\u003eFigure 4-12 Pump Coupler Assembly\u003cbr\u003eSection 5 Drive Train\u003cbr\u003eFigure 5-1 Track Chain \u0026amp; Shoes\u003cbr\u003eFigure 5-2 Track Roller Assembly\u003cbr\u003eFigure 5-3 Front Idler Track Adjuster Assembly\u003cbr\u003eFigure 5-4 Crawler Drive – Control Assembly\u003cbr\u003eFigure 5-5 Crawler Drive – Control Assemby\u003cbr\u003eFigure 5-6 Crawler Drive – Gearbox Assembly\u003cbr\u003eSection 6 Cab\u003cbr\u003eFigure 6-1 Cab Assembly\u003cbr\u003eFigure 6-2 Cab Door\u003cbr\u003eFigure 6-3 Acoustical Liners\u003cbr\u003eFigure 6-4 Cab Console\u003cbr\u003eFigure 6-5 Seat Assembly\u003cbr\u003eFigure 6-6 Cab Heater \u0026amp; Installation\u003cbr\u003eFigure 6-7 USX Cab Additions\u003cbr\u003eSection 7 Controls\u003cbr\u003eFigure 7-1 Joystick Assembly\u003cbr\u003eFigure 7-2 Foot Pedals \u0026amp; Installation\u003cbr\u003eSection 8 Hydraulic Circuits\u003cbr\u003eFigure 8-1 Oil Supply to Pumps\u003cbr\u003eFigure 8-2 Hydraulic Pressure to Control Valves\u003cbr\u003eFigure 8-3 Hydraulic Hosing to Joysticks \u0026amp; Foot Operated Valves\u003cbr\u003eFigure 8-4 Dump Circuit\u003cbr\u003eFigure 8-5 Hoist Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-6 Boom Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-7 Tool Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-8 Propel Pilot Hydraulic Circuit\u003cbr\u003eFigure 8-9 Swing \u0026amp; Swing Brake Hydraulic Circuit\u003cbr\u003eFigure 8-10 Hoist Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-11 Boom Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-12 Tool Cylinder Hydraulic Circuit\u003cbr\u003eFigure 8-13 Swing Motor Hydraulic Circuit\u003cbr\u003eFigure 8-14 Tilt Motor Hydraulic Circuit\u003cbr\u003eFigure 8-15 Upper Propelling Hydraulic Circuit\u003cbr\u003eFigure 8-16 Center Pin Hosing\u003cbr\u003eFigure 8-17 Drive Assembly Drain Hoses\u003cbr\u003eSection 9 Hydraulic Components\u003cbr\u003eFigure 9-1 Hoist Cylinder Assembly\u003cbr\u003eFigure 9-2 Boom Cylinder Assembly\u003cbr\u003eFigure 9-3 Tool Cylinder Assembly\u003cbr\u003eFigure 9-4 Main Pump – Front\u003cbr\u003eFigure 9-5 Main Pump – Rear\u003cbr\u003eFigure 9-6 Hoist, Tilt, Tool Control Valve\u003cbr\u003eFigure 9-7 Hoist Valve Section\u003cbr\u003eFigure 9-8 Tilt Valve Section\u003cbr\u003eFigure 9-9 Tool Valve Section\u003cbr\u003eFigure 9-10 Boom \u0026amp; Propel Control Valve Assembly\u003cbr\u003eFigure 9-11 Propel Valve Section\u003cbr\u003eFigure 9-12 Boom Valve Section\u003cbr\u003eFigure 9-13 Auxiliary Valve Section Assembly\u003cbr\u003eFigure 9-14 Reservoir Assembly\u003cbr\u003eFigure 9-15 Swing Pump\u003cbr\u003eFigure 9-16 Swing Pump\u003cbr\u003eFigure 9-17 Swing Pump\u003cbr\u003eFigure 9-18 Swing Pump, Port Block, Charge Pump Assembly\u003cbr\u003eFigure 9-19 Swing Transmission\u003cbr\u003eFigure 9-20 Swing Transmission Assembly\u003cbr\u003eFigure 9-21 Swing Motor\u003cbr\u003eFigure 9-22 Swing Brake\u003cbr\u003eFigure 9-23 Tilt Transmission Assembly\u003cbr\u003eFigure 9-24 Tilt Motor\u003cbr\u003eFigure 9-25 Center Pin Assembly\u003cbr\u003eFigure 9-26 Center Pin Kit\u003cbr\u003eFigure 9-27 Gear Pump\u003cbr\u003eFigure 9-28 Foot Operated Pedal Valve\u003cbr\u003eFigure 9-29 Oil Filters and Hosing\u003cbr\u003eFigure 9-30 Valve Assembly\u003cbr\u003eFigure 9-31 Thermal By-Pass Valve\u003cbr\u003eFigure 9-32 Pressure Reducing Valve Assembly\u003cbr\u003eFigure 9-33 Pressure Reducing Valve\u003cbr\u003eFigure 9-34 Swing Brake Release Valve\u003cbr\u003eFigure 9-35 Solenoid Valve\u003cbr\u003eFigure 9-36 Pilot\/Steer Valve\u003cbr\u003eFigure 9-37 Clamp Sets \u0026amp; Misc Hydraulic Components\u003cbr\u003eFigure 9-38 Foot Operated Pedal Valve Assembly\u003cbr\u003eSection 10 Electrical\u003cbr\u003eFigure 10-1 Distribution Box Assembly\u003cbr\u003eFigure 10-2 Gauge Panel Assembly\u003cbr\u003eFigure 10-3 VEC \u0026amp; Battery Components\u003cbr\u003eSection 11 Decals\u003cbr\u003eFigure 11-1 Decals\u003cbr\u003eSection 12 Options\u003cbr\u003eFigure 12-1 Air Conditioner Kit\u003cbr\u003eFigure 12-2 Condensor Installation\u003cbr\u003eFigure 12-3 Air Conditioner Evaporator Kit\u003cbr\u003eFigure 12-4 External Air Conditioning Filter Installation\u003cbr\u003eFigure 12-5 Window Guard Installation\u003cbr\u003eFigure 12-6 Cab Belly Pan Installation\u003cbr\u003eFigure 12-7 Engine Block Heater Installation\u003cbr\u003eFigure 12-8 Auxiliary Hydraulics Components\u003cbr\u003eFigure 12-9 USX Handrail Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL3210 XL3210III XL4210 XL4210III XL5210 XL5210III Electrical Schematic 80719006.pdf (6 Pages)\u003cbr\u003eXL3210 XL3210III XL4210 XL4210III XL5210 XL5210III Hydraulic Schematic 80719007.pdf (1 Pages)\u003cbr\u003eXL3200V XL3200 XL3200 to XL5210 XL5210V XL5210 XL5210V Electrical Schematic 80719020.pdf (8 Pages)\u003cbr\u003eXL3200V XL3200V XL3200V to XL5210V XL5210V XL5210V Hydraulic Schematic 80719022.pdf (1 Pages)\u003cbr\u003eXL3200III XL4200III XL5200III XL3210III XL4210III to XL3220III Illustrated Parts Manual 80744001 2026.pdf (656 Pages)\u003cbr\u003eContents:\u003cbr\u003eUnderstanding Your Manual\u003cbr\u003eSection 1 – Frame \u0026amp; Attaching Parts\u003cbr\u003eFrame Assembly, XL3200III, XL3220III \u0026amp; XL3210III\u003cbr\u003eFrame Assembly, XL3200III Low-Profile\u003cbr\u003eFrame Assembly, XL4200III, XL4210III, XL5200III \u0026amp; XL5210III\u003cbr\u003eUpperstructure Mirror Installation (old-style)\u003cbr\u003eUpperstructure Mirror Installation (new-style)\u003cbr\u003eUpperstructure Covers Installation, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eUpperstructure Covers Installation, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eValve Cover, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eValve Cover, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eLeft Front Door, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eLeft Rear Door, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eFuel Tank \u0026amp; Reservoir Installation\u003cbr\u003eFuel Tank \u0026amp; Reservoir Assembly, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eFuel Tank \u0026amp; Reservoir Assembly, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eSwing Bearing Installation Components\u003cbr\u003eCounterweight \u0026amp; Swing Light Installation, XL3200III, XL3220III \u0026amp; XL3210III\u003cbr\u003eCounterweight \u0026amp; Swing Light Installation, XL4200III, XL4210III, XL5200III \u0026amp; XL5210III\u003cbr\u003eCounterweight Bumpers Installation, XL3200III Low-Profile, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eBoom Installation Components\u003cbr\u003eCab Installation Components, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eCab Installation Components, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003ePower Unit Installation\u003cbr\u003eSection 2 – Boom\u003cbr\u003eBoom Cradle, XL3200III \u0026amp; XL4200III\u003cbr\u003eBoom Cradle, XL3200III Low-Profile\u003cbr\u003eBoom Cradle, XL5200III\u003cbr\u003eBoom Cradle, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eMain Boom Assembly, XL3200III \u0026amp; XL4200III\u003cbr\u003eMain Boom Assembly, XL3200III Low-Profile\u003cbr\u003eMain Boom Assembly, XL5200III\u003cbr\u003eMain Boom Assembly, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eTelescope Boom Assembly, XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003eTelescope Boom Assembly, XL3200III Low-Profile\u003cbr\u003eTelescope Boom Assembly, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eBoom Roller Assemblies\u003cbr\u003eBucket Linkage, XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003eBucket Linkage, XL3200III Low-Profile\u003cbr\u003eBucket Linkage, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eSection 3 – Attachments\u003cbr\u003e24” \u0026amp; 30” Excavating Buckets\u003cbr\u003e30” Excavating Bucket (Pin-On)\u003cbr\u003e36” Excavating Buckets\u003cbr\u003e42” Excavating Bucket\u003cbr\u003e48” Excavating Bucket\u003cbr\u003e30” \u0026amp; 42” High Capacity Excavating Buckets (No Teeth)\u003cbr\u003e15” Trenching Bucket\u003cbr\u003e18” \u0026amp; 28” Pavement Removal Buckets\u003cbr\u003e24” \u0026amp; 40” Pavement Removal Buckets\u003cbr\u003e24” Ditching Bucket (No Teeth)\u003cbr\u003e30” \u0026amp; 60” Ditching Buckets\u003cbr\u003e60” Ditching Bucket w\/Bolt-on Cutting Edge\u003cbr\u003e66” Ditching Bucket\u003cbr\u003e66” Ditching Bucket w\/Bolt-on Cutting Edge\u003cbr\u003e72” Ditching Bucket\u003cbr\u003e72” Ditching Bucket (Pin-On)\u003cbr\u003e72” \u0026amp; 108” Dredging Buckets\u003cbr\u003eAlamo 48” Flail Mower Installation\u003cbr\u003eAlamo 50” Rotary Mower Assembly\u003cbr\u003eAlamo 60” Rotary Mower Assembly\u003cbr\u003e4’, 6’, 8’ \u0026amp; 12’ Boom Extension\u003cbr\u003eAuxiliary Hydraulics, 4’, 6’, 8’ \u0026amp; 12’ Boom Extension\u003cbr\u003eTelestick Installation, XL4200III\u003cbr\u003eTelestick Installation, XL5200III\u003cbr\u003eGuardrail Back Scraper\u003cbr\u003e2184MM \u0026amp; 2800MM Conveyor Buckets (Pin-On)\u003cbr\u003e8’ Grading Blade \u0026amp; Single Tooth Ripper\u003cbr\u003eMine Bucket\u003cbr\u003eTree Limb Shear Assembly\u003cbr\u003eFixed Thumb Grapple Assembly\u003cbr\u003eHydraulic Thumb Grapple Assembly\u003cbr\u003eSingle \u0026amp; Double Tooth Scaling Hooks\u003cbr\u003eSingle \u0026amp; Double Tooth Scaling Hooks (Pin-On)\u003cbr\u003eHammer (Rammer S27) w\/Hammer Adapter Installation\u003cbr\u003eHammer (Rammer S27) w\/Hammer Bracket Installation (Pin-On)\u003cbr\u003eHammer (Rammer S29) w\/Hammer Adapter Installation\u003cbr\u003eHammer (Rammer S29) w\/Hammer Bracket Installation (Pin-On)\u003cbr\u003eHammer (Rammer S27 \u0026amp; S29) w\/Quick Switch Adapter Installation\u003cbr\u003eHammer (Rammer S27 \u0026amp; S29) Bracket Assemblies\u003cbr\u003eHammer (Rammer 999) w\/Quick Switch Adapter Installation\u003cbr\u003eAir Hammer (Kent 999) Installation (Pin-On), XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eHammer (Atlas SB552) Installation\u003cbr\u003eSection 4 – Engine \u0026amp; Attaching Parts\u003cbr\u003ePower Unit Assembly\u003cbr\u003eMuffler Support Components\u003cbr\u003eAir Cleaner Installation\u003cbr\u003eAir Cleaner Assembly\u003cbr\u003eCooling Unit Installation\u003cbr\u003eGear Pump Installation\u003cbr\u003eSection 5 – Drive Train\u003cbr\u003eTrack Chain \u0026amp; Shoes Assembly, XL3200III, XL3200III Low-Profile, XL3220III \u0026amp; XL3210III\u003cbr\u003eTrack Chain \u0026amp; Shoes Assembly, XL4200III, XL4210III, XL5200III \u0026amp; XL5210III\u003cbr\u003eCrawler Drive Motor Assembly – Control\u003cbr\u003eCrawler Drive Motor Assembly – Hydraulic Motor\u003cbr\u003eCrawler Drive Motor Assembly – Gearbox\u003cbr\u003eSection 6 – Cab\u003cbr\u003eOperators Cab Assembly, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eOperators Cab Assembly, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eOperators Cab, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eOperators Cab, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eOperators Cab Door, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eOperators Cab Door, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eOperators Cab Console\u003cbr\u003ePod Panel Assemblies\u003cbr\u003eOperators Cab Seat Assembly\u003cbr\u003eOperators Cab Seat\u003cbr\u003ePilot Cut-off Assembly\u003cbr\u003eEvaporator \u0026amp; Heater Assembly\u003cbr\u003eAir Conditioning Installation\u003cbr\u003eCab Heat Shield Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eSection 7 – Controls\u003cbr\u003eFoot Pedal Plate Assembly\u003cbr\u003eSection 8 – Hydraulic Circuits\u003cbr\u003eHydraulic Pressure to Control Valves\u003cbr\u003eMain Valve to Pilot Manifold, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eMain Valve to Pilot Manifold, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eDump Circuit\u003cbr\u003eHoist Cylinder Hydraulic Circuit, XL3200III, XL3210III, XL3220III, XL4200III, XL4210III, XL5200III, XL5210III\u003cbr\u003eHoist Cylinder Hydraulic Circuit, XL3200III Low-Profile\u003cbr\u003eHoist Tubes Replacement Kit\u003cbr\u003eBoom Cylinder Hydraulic Circuit, XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003eBoom Cylinder Hydraulic Circuit, XL3200III Low-Profile\u003cbr\u003eBoom Cylinder Hydraulic Circuit, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eTool Cylinder Hydraulic Circuit, XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003eTool Cylinder Hydraulic Circuit, XL3200III Low-Profile\u003cbr\u003eTool Cylinder Hydraulic Circuit, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eAuxiliary Hydraulic Circuit, XL3200III Low-Profile\u003cbr\u003eTilt Motor Hydraulic Circuit, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eTilt Motor Hydraulic Circuit, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eSwing Motor Hydraulic Circuit\u003cbr\u003eSwing Tubes Replacement Kit\u003cbr\u003eUpper Propelling Hydraulic Circuit\u003cbr\u003eCrawler Drive Main Hydraulic Circuit\u003cbr\u003eCrawler Drive Forward\/Reverse Hydraulic Circuit\u003cbr\u003eSection 9 – Hydraulic Components\u003cbr\u003eHoist Cylinder Assembly, XL3200III, XL3220III \u0026amp; XL3210III\u003cbr\u003eHoist Cylinder Assembly, XL3200III Low-Profile\u003cbr\u003eHoist Cylinder Assembly, XL4200III \u0026amp; XL4210III\u003cbr\u003eHoist Cylinder Assembly, XL5200III \u0026amp; XL5210III\u003cbr\u003eBoom Cylinder Assembly, XL3200III \u0026amp; XL3210III\u003cbr\u003eBoom Cylinder Assembly, XL3200III Low-Profile\u003cbr\u003eBoom Cylinder Assembly, XL4200III \u0026amp; XL4210III\u003cbr\u003eBoom Cylinder Assembly, XL5200III \u0026amp; XL5210III\u003cbr\u003eTool Cylinder Assembly, XL3200III\u003cbr\u003eTool Cylinder Assembly, XL3200III Low-Profile\u003cbr\u003eTool Cylinder Assembly, XL4200III \u0026amp; XL5200III\u003cbr\u003eTool Cylinder Assembly, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eMain Hydraulic Pump\u003cbr\u003eMain Hydraulic Control Valve Assembly\u003cbr\u003eMain Hydraulic Control Valve\u003cbr\u003eMain Hydraulic Control Valve – End Caps\u003cbr\u003eMain Hydraulic Control Valve – Valve Section, Swing\u003cbr\u003eMain Hydraulic Control Valve – Valve Section, Tilt \u0026amp; Auxiliary\u003cbr\u003ePilot Manifold Valve Tray Hydraulic Components, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003ePilot Manifold Valve Tray Hydraulic Components, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003ePilot Manifold Assembly\u003cbr\u003eSwing Transmission Assembly\u003cbr\u003eSwing Motor Assembly\u003cbr\u003eSwing Drive Assembly\u003cbr\u003eSwing Brake Assembly\u003cbr\u003eTilt Transmission Assembly, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eTilt Transmission Assembly, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eTilt Drive Assembly, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eTilt Transmission, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eTilt Motor Assembly, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eTilt Motor Assembly, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eTilt Brake Assembly, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eTilt Brake Assembly, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eCenter Pin Assembly\u003cbr\u003eSection 10 – Electrical\u003cbr\u003eElectrical Components\u003cbr\u003eBattery Installation\u003cbr\u003eService Panel Assembly\u003cbr\u003eCab Console Circuit Board\u003cbr\u003eWork Lights Installation\u003cbr\u003eSection 11 – Decals\u003cbr\u003eDecals Installation, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eDecals Installation, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eSection 12 – Options\u003cbr\u003eAir Hammer (Kent 999) Supply Plumbing Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eAir Hammer (Kent 999) Air Line Oiler Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eAttachment Case Drain Installation, XL3200III \u0026amp; XL3210III\u003cbr\u003eAuxiliary Cab Fan Installation\u003cbr\u003eAuxiliary Hydraulic Plumbing Installation, XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003eAuxiliary Hydraulic Plumbing Installation, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eAuxiliary Oil to Air Conversion Installation, XL3210II, XL4210III \u0026amp; XL5210III\u003cbr\u003eAuxiliary Tube Adapter Installation\u003cbr\u003eBattery Disconnect Switch, (Lockable)\u003cbr\u003eBelly Pan Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eBolt-On Lifting Yoke Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eBolt-On Folding Lifting Yoke Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eBolt-On Crawler Step Installation, XL4200III, XL4210III, XL5200III \u0026amp; XL5210III\u003cbr\u003eBoom Hole Covers Installation, XL5210III\u003cbr\u003eBoom Top Guard Installation, XL3210III, XL3220III, XL4210III \u0026amp; XL5210III\u003cbr\u003eCab Air Filter Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eCab Guard Frame Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eCab Guard Frame Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eCab Guard Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eCab Guard Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eCab Guard Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eCab Guard Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eCab Heat Shield Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eCab Roof Guard Installations, XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003eCab Roof Guard Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eCamera Kit Installation\u003cbr\u003eCrawler Skid Plate Installation\u003cbr\u003eEscape Hammer Installation\u003cbr\u003eExhaust Purifier Installation, XL3200III Low-Profile\u003cbr\u003eFire Extinguisher Installation, XL3200III, XL3200III Low-Profile, XL4200III \u0026amp; XL5200III\u003cbr\u003eFire Extinguisher Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eFire Supression System Installation\u003cbr\u003eFoot Switch Installations, Auxiliary \u0026amp; Tilt Functions\u003cbr\u003eFront Window Guard Installation, XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003eFront Window Guard Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eGrid Heater Installation\u003cbr\u003eHand Rail Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eHoist Lock Installation, XL3200III \u0026amp; XL3210III\u003cbr\u003eHoist Lock Installation, XL4200III, XL4210III, XL5200III \u0026amp; XL5210III\u003cbr\u003eHoist Stop Installation\u003cbr\u003eHydraulic Fluid Installation, Quintolubric 888-68\u003cbr\u003eHydraulic Fluid Installation, Ecosafe FR-68\u003cbr\u003eHydraulic Fluid Installation, Ecosafe FR-46\u003cbr\u003eHydraulic Supressor Installation\u003cbr\u003eLifting Provisions, XL3200III Low-Profile\u003cbr\u003eLock Pin Installation\u003cbr\u003eLow Pressure Aux Return Installation\u003cbr\u003eRoller Bracket Guards Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eSeat Belt Installations\u003cbr\u003eSeat Belt Installation, 3-Point\u003cbr\u003eStrobe Light Installation, XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003eStrobe Light w\/Branch Guard Installation, XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003eStrobe Light (Super-LED) Installation, XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003eStrobe Light (roof guard mount) Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eSun Visor Installation\u003cbr\u003eSwing Motor Port Jumper Circuit Installation\u003cbr\u003eTool Open Lock Installation\u003cbr\u003eVandal Covers Installation, XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003eWindshield Wiper Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eWork Light (HID) Installation\u003cbr\u003eWork Light Installation, XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003eWork Light (LED) Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL3200III XL4200III XL5200III XL3210III XL5210III to XL3220III Operator Safety Manual 80744002 2024.pdf (116 Pages)\u003cbr\u003eContents:\u003cbr\u003eSection 1 – General Safety Practices\u003cbr\u003e1.1 Hazard Classification System\u003cbr\u003e1.2 General Precautions\u003cbr\u003e1.3 Operation Safety\u003cbr\u003e1.4 Personal Protection Equipment\u003cbr\u003eSection 2 – Pre-Operation and Controls\u003cbr\u003e2.1 Pre-Operation Checks \u0026amp; Inspection\u003cbr\u003e2.2 Walk-Around Inspection\u003cbr\u003e2.3 Safety Decals – XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003e2.4 Safety Decals – XL3200III, XL4200III \u0026amp; XL5200III (CE)\u003cbr\u003e2.5 Safety Decals – XL3210III, XL4210III \u0026amp; XL5210III\u003cbr\u003e2.6 Safety Decals – XL3210III, XL4210III \u0026amp; XL5210III (CE)\u003cbr\u003e2.7 Cab Components\u003cbr\u003e2.8 Cab Controls \u0026amp; Indicators\u003cbr\u003eSection 3 – Operation\u003cbr\u003e3.1 Engine Operation\u003cbr\u003e3.2 Checks Before Operation\u003cbr\u003e3.3 Crawler Chassis\u003cbr\u003e3.4 Typical Dig Cycle\u003cbr\u003e3.5 Lifting \u0026amp; Placing a Load – XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003e3.6 Lift Capacity – XL3200III, XL4200III \u0026amp; XL5200III\u003cbr\u003e3.7 Engine Shutdown\u003cbr\u003e3.8 Parking the Excavator\u003cbr\u003e3.9 Preservation \u0026amp; Storage\u003cbr\u003eSection 4 – Attachments\u003cbr\u003e4.1 Approved Attachments\u003cbr\u003e4.2 Unapproved Attachments\u003cbr\u003e4.3 Attachment Operation\u003cbr\u003e4.4 Adapter Attachment Installation\u003cbr\u003eSection 5 – Lubrication \u0026amp; Maintenance\u003cbr\u003e5.1 Introduction\u003cbr\u003e5.2 General Maintenance Instructions\u003cbr\u003e5.3 Service \u0026amp; Maintenance Schedules\u003cbr\u003e5.4 Lubrication Schedules\u003cbr\u003eSection 6 – Emergency Procedures\u003cbr\u003e6.1 Loss Of Power\u003cbr\u003e6.2 If You Get Stuck\u003cbr\u003eSection 7 – Specifications\u003cbr\u003e7.1 Product Specifications\u003cbr\u003e7.2 Torque Chart\u003cbr\u003e7.3 Fuses\u003cbr\u003ePre-Operation Inspection Checklist\u003cbr\u003eIndex\u003cbr\u003eXL3200V XL4200V XL5200V to XL5210V XL3200V Low-Profile Illustrated Parts Manual 80744006 2025.pdf (640 Pages)\u003cbr\u003eContents:\u003cbr\u003eUnderstanding Your Manual\u003cbr\u003eSection 1 – Frame \u0026amp; Attaching Parts\u003cbr\u003eFrame Assembly, XL3200V \u0026amp; XL3210V\u003cbr\u003eFrame Assembly, XL3200V Low-Profile\u003cbr\u003eFrame Assembly, XL4200V, XL4210V, XL5200V \u0026amp; XL5210V\u003cbr\u003eUpperstructure Mirror Installation\u003cbr\u003eUpperstructure Mirror Installation (Steel Mirrors)\u003cbr\u003eUpperstructure Covers Installation (Tier 4F Engine)\u003cbr\u003eUpperstructure Covers Installation (Tier 3 Engine)\u003cbr\u003eUpperstructure Covers Installation (Tier V Engine)\u003cbr\u003eValve Cover\u003cbr\u003eFuel Tank \u0026amp; Reservoir Installation\u003cbr\u003eFuel Tank \u0026amp; Reservoir Assembly (Plastic Fuel Tank)\u003cbr\u003eFuel Tank \u0026amp; Reservoir Assembly (Steel Fuel Tank)\u003cbr\u003eReservoir Breather Installation\u003cbr\u003eSwing Bearing Installation Components\u003cbr\u003eCounterweight \u0026amp; Swing Light Installation, XL3200V, XL3200V Low-Profile \u0026amp; XL3210V\u003cbr\u003eCounterweight \u0026amp; Swing Light Installation, XL4200V, XL4210V, XL5200V \u0026amp; XL5210V\u003cbr\u003eCounterweight Bumpers Installation, XL3200V Low-Profile, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eBoom Installation Components\u003cbr\u003eBoom Installation Components, XL3200V Low-Profile\u003cbr\u003eCab Installation Components, XL3200V, XL3200V Low-Profile, XL4200V \u0026amp; XL5200V\u003cbr\u003eCab Installation Components, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eSection 2 – Boom\u003cbr\u003eBoom Cradle, XL3200V \u0026amp; XL4200V\u003cbr\u003eBoom Cradle, XL3200V Low-Profile\u003cbr\u003eBoom Cradle, XL5200V\u003cbr\u003eBoom Cradle, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eMain Boom Assembly, XL3200V \u0026amp; XL4200V\u003cbr\u003eMain Boom Assembly, XL3200V Low-Profile\u003cbr\u003eMain Boom Assembly, XL5200V\u003cbr\u003eMain Boom Assembly, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eTelescope Boom Assembly, XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003eTelescope Boom Assembly, XL3200V Low-Profile\u003cbr\u003eTelescope Boom Assembly, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eBoom Roller Assemblies\u003cbr\u003eBucket Linkage, XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003eBucket Linkage, XL3200V Low-Profile\u003cbr\u003eBucket Linkage, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eSection 3 – Attachments\u003cbr\u003e24” \u0026amp; 30” Excavating Buckets\u003cbr\u003e24” \u0026amp; 30” Excavating Buckets (Low-Profile models only)\u003cbr\u003e30” Excavating Bucket (Pin-On)\u003cbr\u003e36” Excavating Buckets\u003cbr\u003e42” Excavating Bucket\u003cbr\u003e48” Excavating Bucket\u003cbr\u003e30” \u0026amp; 42” High Capacity Excavating Buckets (No Teeth)\u003cbr\u003e15” Trenching Bucket\u003cbr\u003e18”, 28” \u0026amp; 30” Pavement Removal Buckets\u003cbr\u003e24” \u0026amp; 40” Pavement Removal Buckets\u003cbr\u003e24” Ditching Bucket (No Teeth)\u003cbr\u003e30” \u0026amp; 60” Ditching Buckets\u003cbr\u003e60” Ditching Bucket w\/Bolt-on Cutting Edge\u003cbr\u003e66” Ditching Bucket\u003cbr\u003e66” Ditching Bucket w\/Bolt-on Cutting Edge\u003cbr\u003e72” Ditching Bucket\u003cbr\u003e72” Ditching Bucket (Pin-On)\u003cbr\u003e72” \u0026amp; 108” Dredging Buckets\u003cbr\u003e4’, 6’, 8’ \u0026amp; 12’ Boom Extension\u003cbr\u003eAuxiliary Hydraulics, 4’, 6’, 8’ \u0026amp; 12’ Boom Extension\u003cbr\u003eTelestick Installation, XL4200V\u003cbr\u003eTelestick Installation, XL5200V\u003cbr\u003eGuardrail Back Scraper\u003cbr\u003e2184MM \u0026amp; 2800MM Conveyor Buckets (Pin-On)\u003cbr\u003e8’ Grading Blade \u0026amp; Single Tooth Ripper\u003cbr\u003eMine Bucket\u003cbr\u003eTree Limb Shear Assembly\u003cbr\u003eFixed Thumb Grapple Assembly\u003cbr\u003eHydraulic Thumb Grapple Assembly\u003cbr\u003eSingle \u0026amp; Double Tooth Scaling Hooks\u003cbr\u003eSingle \u0026amp; Double Tooth Scaling Hooks (Pin-On)\u003cbr\u003eAir Hammer (Kent 999) Installation (Pin-On), XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eHammer (Atlas SB552) Installation\u003cbr\u003eHammer (Rammer 999) Installation, (Bucket Adapter Mount)\u003cbr\u003eHammer (Rammer 999) Installation, (Pin-On)\u003cbr\u003eHammer (Rammer 999) w\/Quick Switch Adapter Installation\u003cbr\u003eHammer (Rammer BR1322) w\/Hammer Bracket Installation\u003cbr\u003eHammer Bracket Assembly\u003cbr\u003eSection 4 – Engine \u0026amp; Attaching Parts\u003cbr\u003ePower Unit Assembly (Tier 4F Engine)\u003cbr\u003ePower Unit Assembly (Tier 3 Engine)\u003cbr\u003ePower Unit Assembly (Stage V Engine)\u003cbr\u003eExhaust System Installation (Tier 4F Engine)\u003cbr\u003eExhaust System Installation (Tier 3 Engine)\u003cbr\u003eExhaust System Installation (Stage V Engine)\u003cbr\u003eAir Cleaner Installation (Tier 4F Engine)\u003cbr\u003eAir Cleaner Installation (Tier 3 Engine)\u003cbr\u003eAir Cleaner Installation (Stage V Engine)\u003cbr\u003eAir Cleaner Assembly\u003cbr\u003eCooling Unit Installation (Tier 4F Engine)\u003cbr\u003eCooling Unit Installation (Tier 3 Engine)\u003cbr\u003eCooling Unit Installation (Stage V Engine)\u003cbr\u003eDEF Tank Installation (Tier 4F Engine)\u003cbr\u003eDEF Tank Installation (Stage V Engine)\u003cbr\u003eGear Pump Installation\u003cbr\u003eSection 5 – Drive Train\u003cbr\u003eTrack Chain \u0026amp; Shoes Assembly, XL3200V, XL3200V Low-Profile \u0026amp; XL3210V\u003cbr\u003eTrack Chain \u0026amp; Shoes Assembly, XL4200V, XL4210V, XL5200V \u0026amp; XL5210V\u003cbr\u003eTrack Roller\u003cbr\u003eCarrier Roller\u003cbr\u003eFront Idler Track Adjuster\u003cbr\u003eCrawler Drive Motor Assembly – Control\u003cbr\u003eCrawler Drive Motor Assembly – Hydraulic Motor\u003cbr\u003eCrawler Drive Motor Assembly – Gearbox\u003cbr\u003eSection 6 – Cab\u003cbr\u003eOperators Cab Assembly, XL3200V, XL3200V Low-Profile, XL4200V \u0026amp; XL5200V\u003cbr\u003eOperators Cab Assembly, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eOperators Cab, XL3200V, XL3200V Low-Profile, XL4200V \u0026amp; XL5200V\u003cbr\u003eOperators Cab, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eOperators Cab Door, XL3200V, XL3200V Low-Profile, XL4200V \u0026amp; XL5200V\u003cbr\u003eOperators Cab Door, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eOperators Cab Console\u003cbr\u003ePod Panel Assemblies\u003cbr\u003eOperators Cab Seat Assembly\u003cbr\u003eOperators Cab Seat\u003cbr\u003ePilot Cut-off Assembly\u003cbr\u003eEvaporator \u0026amp; Heater Assembly (Pro-Air Units)\u003cbr\u003eEvaporator \u0026amp; Heater Assembly (Victory Units)\u003cbr\u003eAir Conditioning Installation\u003cbr\u003eSection 7 – Controls\u003cbr\u003eFoot Pedal Plate Assembly\u003cbr\u003eFoot Switch (Boom Tilt) Installation (optional)\u003cbr\u003eFoot Switch (Aux Hydraulics – Bidirectional Flow) Installation (optional)\u003cbr\u003eFoot Switch (Aux Hydraulics – Unidirectional Flow) Installation (optional)\u003cbr\u003eRadio Remote Control Installation, With Cab (optional)\u003cbr\u003eRadio Remote Control Installation, Without Cab (optional)\u003cbr\u003eRadio Remote Controller Installation (optional)\u003cbr\u003eRemote Control Transmitter\/Receiver Components (optional)\u003cbr\u003eSection 8 – Hydraulic Circuits\u003cbr\u003eOil Supply to Main Pump \u0026amp; Control Valve\u003cbr\u003eMain Valve to Pilot Manifold, XL3200V, XL3200V Low-Profile, XL4200V \u0026amp; XL5200V\u003cbr\u003eMain Valve to Pilot Manifold, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eDump Circuit\u003cbr\u003eHoist Cylinder Hydraulic Circuit, XL3200V, XL3210V, XL4200V, XL4210V, XL5200V, XL5210V\u003cbr\u003eHoist Cylinder Hydraulic Circuit, XL3200V Low-Profile\u003cbr\u003eBoom Cylinder Hydraulic Circuit, XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003eBoom Cylinder Hydraulic Circuit, XL3200V Low-Profile\u003cbr\u003eBoom Cylinder Hydraulic Circuit, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eTool Cylinder Hydraulic Circuit, XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003eTool Cylinder Hydraulic Circuit, XL3200V Low-Profile\u003cbr\u003eTool Cylinder Hydraulic Circuit, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eAuxiliary Hydraulic Circuit, XL3200V Low-Profile\u003cbr\u003eCase Drain Circuit, XL3200V, XL4200V \u0026amp; XL5200V (optional)\u003cbr\u003eTilt Motor Hydraulic Circuit, XL3200V, XL3200V Low-Profile, XL4200V \u0026amp; XL5200V\u003cbr\u003eTilt Motor Hydraulic Circuit, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eSwing Motor Hydraulic Circuit\u003cbr\u003eUpper Propelling Hydraulic Circuit\u003cbr\u003eCrawler Drive Main Hydraulic Circuit\u003cbr\u003eCrawler Drive Forward\/Reverse Hydraulic Circuit\u003cbr\u003eSection 9 – Hydraulic Components\u003cbr\u003eHoist Cylinder Assembly, XL3200V \u0026amp; XL3210V\u003cbr\u003eHoist Cylinder Assembly, XL3200V Low-Profile\u003cbr\u003eHoist Cylinder Assembly, XL4200V \u0026amp; XL4210V\u003cbr\u003eHoist Cylinder Assembly, XL5200V \u0026amp; XL5210V\u003cbr\u003eBoom Cylinder Assembly, XL3200V \u0026amp; XL3210V\u003cbr\u003eBoom Cylinder Assembly, XL3200V Low-Profile\u003cbr\u003eBoom Cylinder Assembly, XL4200V \u0026amp; XL4210V\u003cbr\u003eBoom Cylinder Assembly, XL5200V \u0026amp; XL5210V\u003cbr\u003eTool Cylinder Assembly, XL3200V\u003cbr\u003eTool Cylinder Assembly, XL3200V Low-Profile\u003cbr\u003eTool Cylinder Assembly, XL4200V \u0026amp; XL5200V\u003cbr\u003eTool Cylinder Assembly, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eMain Hydraulic Pump\u003cbr\u003eMain Hydraulic Control Valve Assembly\u003cbr\u003eMain Hydraulic Control Valve\u003cbr\u003eMain Hydraulic Control Valve – End Caps\u003cbr\u003eMain Hydraulic Control Valve – Valve Section, Swing\u003cbr\u003eMain Hydraulic Control Valve – Valve Section, Tilt \u0026amp; Auxiliary\u003cbr\u003ePilot Manifold Valve Tray Hydraulic Components, XL3200V, XL3200V Low-Profile, XL4200V \u0026amp; XL5200V\u003cbr\u003ePilot Manifold Valve Tray Hydraulic Components, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003ePilot Manifold Assembly\u003cbr\u003eSwing Transmission Assembly, XL3200V, XL3200V Low-Profile, XL4200V \u0026amp; XL5200V\u003cbr\u003eSwing Transmission Assembly, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eSwing Motor Assembly\u003cbr\u003eSwing Drive Assembly, XL3200V, XL3200V Low-Profile, XL4200V \u0026amp; XL5200V\u003cbr\u003eSwing Drive Assembly, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eSwing Brake Assembly\u003cbr\u003eTilt Transmission Assembly, XL3200V, XL3200V Low-Profile, XL4200V \u0026amp; XL5200V\u003cbr\u003eTilt Transmission Assembly, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eTilt Drive Assembly, XL3200V, XL3200V Low-Profile, XL4200V \u0026amp; XL5200V\u003cbr\u003eTilt Transmission, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eTilt Motor Assembly, XL3200V, XL3200V Low-Profile, XL4200V \u0026amp; XL5200V\u003cbr\u003eTilt Motor Assembly, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eTilt Brake Assembly, XL3200V, XL3200V Low-Profile, XL4200V \u0026amp; XL5200V\u003cbr\u003eTilt Brake Assembly, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eCenter Pin Assembly\u003cbr\u003eSection 10 – Electrical\u003cbr\u003eElectrical Components\u003cbr\u003eBattery Installation\u003cbr\u003eService Panel Assembly\u003cbr\u003eCab Console Circuit Board\u003cbr\u003eSection 11 – Decals\u003cbr\u003eDecals Installation, XL3200V, XL3200V Low-Profile, XL4200V \u0026amp; XL5200V\u003cbr\u003eDecals Installation, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eSection 12 – Options\u003cbr\u003eAir Hammer (Kent 999) Supply Plumbing Installation, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eAir Hammer (Kent 999) Air Line Oiler Installation, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eAttachment Case Drain Installation, XL3210V\u003cbr\u003eAuxiliary Hydraulic Plumbing Installation, XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003eAuxiliary Hydraulic Plumbing Installation, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eAuxiliary Oil to Air Conversion Installation, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eAuxiliary Tube Adapter Installation\u003cbr\u003eBelly Pan Installation, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eBolt-On Lifting Yoke Installation, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eBolt-On Folding Lifting Yoke Installation, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eBolt-On Crawler Step Installation, XL4200V, XL4210V, XL5200V \u0026amp; XL5210V\u003cbr\u003eBoom Hole Covers (main boom) Installation, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eBoom Hole Covers (telescope boom) Installation, XL5210V\u003cbr\u003eBoom Top Guard Installation, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eCab Air Filter Installation, XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003eCab Air Filter Installation, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eCab Guard Installation (ROPS Certified)\u003cbr\u003eCab Guard Installation (non – ROPS Certified)\u003cbr\u003eCab Roof Guard (mount to cab lugs) Installations, XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003eCab Roof Guard Installation (solid peaked)\u003cbr\u003eCab Roof Guard Installation (bars)\u003cbr\u003eCab Roof Guard Installation (mesh)\u003cbr\u003eCamera Kit Installation\u003cbr\u003eCamera (Split-Screen) Kit Installation\u003cbr\u003eCrawler Skid Plate Installation\u003cbr\u003eEngine Block Heater Installation (110v)\u003cbr\u003eEscape Hammer Installation\u003cbr\u003eFire Extinguisher Installation, XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003eFire Extinguisher Installation (front of cab), XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003eFire Extinguisher Installation, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eFire Supression System Installation\u003cbr\u003eFront Cab Guard (bottom) Installation (solid)\u003cbr\u003eFront Cab Guard (bottom) Installation (slotted)\u003cbr\u003eFront Window Guard Installation (solid bars)\u003cbr\u003eFront Window Guard Installation (mesh)\u003cbr\u003eFront Window Guard Installation (hinged wire mesh)\u003cbr\u003eFront Window (Heat Resistant) Installation\u003cbr\u003eHand Rail Installation\u003cbr\u003eHoist Lock Installation\u003cbr\u003eHoist Stop Installation\u003cbr\u003eHydraulic Fluid Installation, Quintolubric 888-68\u003cbr\u003eHydraulic Fluid Installation, Ecosafe FR-68\u003cbr\u003eHydraulic Fluid Installation, Ecosafe FR-46\u003cbr\u003eHydraulic Supressor Installation\u003cbr\u003eLock Pin Installation\u003cbr\u003eLow Pressure Aux Return Installation\u003cbr\u003eRoller Bracket Guards Installation, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eSeat Belt Installations\u003cbr\u003eSeat Belt Installation, 3-Point\u003cbr\u003eStrobe Light (LED) Installation\u003cbr\u003eStrobe Light (LED) Installation, XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003eStrobe Light (counterweight-mounted) Installation\u003cbr\u003eStrobe Light Branch Guard Installation, XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003eSun Visor Installation\u003cbr\u003eSwing Motor Port Jumper Circuit Installation\u003cbr\u003eTool Open Lock Installation\u003cbr\u003eTwo-Point Lift Ring Installation\u003cbr\u003eVandal Covers Installation, XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003eWindow Guard Installation, XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003eWork Light Installation\u003cbr\u003eWork Light (LED) Installation\u003cbr\u003eWork Light Guards Installation\u003cbr\u003eWork Light (Hi-Temp) Installation, XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003eWork Light (Hi-Temp) Installation, XL3210V, XL4210V \u0026amp; XL5210V Remote Control – (No Cab)\u003cbr\u003eZone Lights (Red Stripe LED) Installation\u003cbr\u003eRecommended Spare Parts\u003cbr\u003ePart Number Index\u003cbr\u003eXL3200V XL4200V XL5200V XL3210V to XL3200V Low-Profile Operator Safety Manual 80744007 2026.pdf (134 Pages)\u003cbr\u003eContents:\u003cbr\u003eSection 1 – General Safety Practices\u003cbr\u003e1.1 Hazard Classification System\u003cbr\u003e1.2 General Precautions\u003cbr\u003e1.3 Operation Safety\u003cbr\u003e1.4 Personal Protection Equipment\u003cbr\u003eSection 2 – Pre-Operation and Controls\u003cbr\u003e2.1 Pre-Operation Checks \u0026amp; Inspection\u003cbr\u003e2.2 Walk-Around Inspection\u003cbr\u003e2.3 Safety Decals – XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003e2.4 Safety Decals – XL3210V, XL4210V \u0026amp; XL5210V\u003cbr\u003e2.5 Cab Components\u003cbr\u003e2.6 Cab Controls \u0026amp; Indicators\u003cbr\u003e2.7 Radio Control Electrical Panel (No Cab; optional)\u003cbr\u003e2.8 Radio Control Strobe Lights\u003cbr\u003eSection 3 – Operation\u003cbr\u003e3.1 Engine Operation\u003cbr\u003e3.2 Checks Before Operation\u003cbr\u003e3.3 Crawler Chassis\u003cbr\u003e3.4 Typical Dig Cycle\u003cbr\u003e3.5 Lifting \u0026amp; Placing a Load – XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003e3.6 Lift Capacity – XL3200V, XL4200V \u0026amp; XL5200V\u003cbr\u003e3.7 Engine Shutdown\u003cbr\u003e3.8 Parking the Excavator\u003cbr\u003e3.9 Preservation \u0026amp; Storage\u003cbr\u003e3.10 Radio Control Activation (optional)\u003cbr\u003e3.11 Parked Regeneration (Stage V Engines)\u003cbr\u003eSection 4 – Attachments\u003cbr\u003e4.1 Approved Attachments\u003cbr\u003e4.2 Unapproved Attachments\u003cbr\u003e4.3 Attachment Operation\u003cbr\u003e4.4 Adapter Attachment Installation\u003cbr\u003eSection 5 – Lubrication \u0026amp; Maintenance\u003cbr\u003e5.1 Introduction\u003cbr\u003e5.2 General Maintenance Instructions\u003cbr\u003e5.3 Service \u0026amp; Maintenance Schedules\u003cbr\u003e5.4 Lubrication Schedules\u003cbr\u003e5.5 Boom Adjustments \u0026amp; Maintenance\u003cbr\u003eSection 6 – Emergency Procedures\u003cbr\u003e6.1 Loss Of Power\u003cbr\u003e6.2 If You Get Stuck\u003cbr\u003eSection 7 – Specifications\u003cbr\u003e7.1 Product Specifications\u003cbr\u003e7.2 Torque Chart\u003cbr\u003e7.3 Fuses\u003cbr\u003ePre-Operation Inspection Checklist\u003cbr\u003eIndex\u003cbr\u003eXL3200V XL4200V XL5200V XL3210V to XL3200V Low-Profile Service Supplement 80744008 2026.pdf (250 Pages)\u003cbr\u003eContents:\u003cbr\u003eSection 1 – General Safety Practices\u003cbr\u003eSection 2 – Pre-Operation and Controls\u003cbr\u003eSection 3 – Operation\u003cbr\u003eSection 4 – Attachments\u003cbr\u003eSection 5 – Lubrication \u0026amp; Maintenance\u003cbr\u003eSection 6 – Emergency Procedures\u003cbr\u003eSection 7 – Specifications\u003cbr\u003ePre-Operation Inspection Checklist\u003cbr\u003eIndex\u003cbr\u003eELECTRICAL\u003cbr\u003e41200184_D_Bodas System Training_3-5-2026.pdf\u003cbr\u003e80719020 (E) Electrical Schematic\u003cbr\u003e80763138 (A) Console Circuit Board\u003cbr\u003e80763158 (H) Upper Harness\u003cbr\u003e80763156 (B) Cab Harness\u003cbr\u003eHYDRAULIC\u003cbr\u003e80719022 (-) Hydraulic Schematic\u003cbr\u003eCRAWLER\u003cbr\u003eXL-Series Crawler Maintenance Manual\u003cbr\u003eIntroduction\u003cbr\u003eNomenclature\u003cbr\u003eTrack Adjustment\u003cbr\u003eShoe Contact with Rock Guard\u003cbr\u003eCrawler Travel Speed\u003cbr\u003eCrawler Tracking\u003cbr\u003eTrack Chain\u003cbr\u003eTrack Rollers\u003cbr\u003eIdler Roller with Track Tension and Adjuster Components\u003cbr\u003eDriver Sprocket\u003cbr\u003eMiscellaneous\u003cbr\u003eXL3210 XL4210 XL5210 Lubrication Chart 80744012.pdf (1 Pages)\u003cbr\u003eXL5210 SI Hydraulic Schematic 80919015 2001.pdf (1 Pages)\u003cbr\u003eSIII Crawler Mount Vendor XL3200 XL3200III to XL4210 XL5200 XL5200III XL5210 Service Literature 2010.pdf (188 Pages)\u003cbr\u003eContents:\u003cbr\u003e1 About this Manual\u003cbr\u003e1.2 Validity of this Manual\u003cbr\u003e1.3 Important Documents\u003cbr\u003e1.4 Danger Labels and Pictograms\u003cbr\u003e2 Safety\u003cbr\u003e2.1 Basic Safety Information\u003cbr\u003e2.2 Requirements on the Personnel\u003cbr\u003e3 Product Description\u003cbr\u003e3.1 Name Plate\u003cbr\u003e3.2 Functional Description\u003cbr\u003e3.3 Technical Data\u003cbr\u003e4 Exchanging External Assembly Groups\u003cbr\u003e4.1 Sealing the Drive Shaft\u003cbr\u003e4.2 Sealing the Control Unit Housing\u003cbr\u003e4.3 Replacing Seals\u003cbr\u003e5 Functional Checks\u003cbr\u003e5.1 Preparations\u003cbr\u003e5.2 Checking the Load-Sensing Control (S)\u003cbr\u003e5.3 Checking the Power Control (LR)\u003cbr\u003e5.4 Checking the Pressure Control (D)\u003c\/p\u003e\n\u003ctable data-path-to-node=\"0\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eFeature\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cstrong\u003eSpecification\u003c\/strong\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,1,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,1,0,0\" data-index-in-node=\"0\"\u003eBrand\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,1,1,0\"\u003eGradall\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,2,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,2,0,0\" data-index-in-node=\"0\"\u003eModel\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,2,1,0\"\u003eGradall XL5210 Telescopic Hydraulic Excavator\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,3,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,3,0,0\" data-index-in-node=\"0\"\u003eType of Manual\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,3,1,0\"\u003eCombined Service Manual, Electrical Schematic, Hydraulic Schematic, Illustrated Parts Manual, Lubrication Chart, Safety Manual, Operators Manual, Parts Manual, Service Literature, Service Manual, Service Supplement\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,4,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,4,0,0\" data-index-in-node=\"0\"\u003eType of Machine\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,4,1,0\"\u003eTelescopic Hydraulic Excavator\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,5,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,5,0,0\" data-index-in-node=\"0\"\u003eLanguage\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,5,1,0\"\u003eEnglish\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,6,0,0\" 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team.\u003c\/strong\u003e\u003c\/p\u003e","brand":"The Manuals Group - PDF Manuals Download","offers":[{"title":"Default Title","offer_id":51227665236215,"sku":null,"price":70.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0665\/3909\/4263\/files\/Gradall_Excavator_XL5210_Operator_Parts_Service_Manual_PDF.png?v=1790588704","url":"https:\/\/www.themanualsgroup.com\/products\/gradall-excavator-xl5210-operator-parts-service-manual-pdf","provider":"The Manuals Group","version":"1.0","type":"link"}