{"product_id":"hitachi-zaxis-zx210-5g-210lc-5g-hydraulic-excavator-operation-test-technical-manual-tm13074x19-pdf","title":"Hitachi Zaxis ZX210-5G, 210LC-5G Hydraulic Excavator Operation Test Technical Manual TM13074X19 PDF","description":"\u003ch1\u003eDownload Hitachi Zaxis ZX210-5G, 210LC-5G Hydraulic Excavator Operation Test Technical Manual TM13074X19 PDF (\u003cspan\u003e\u003cspan style=\"color: rgb(43, 0, 255);\"\u003eEnglish\u003c\/span\u003e)\u003c\/span\u003e\n\u003c\/h1\u003e\n\u003cp\u003eHitachi Zaxis ZX210-5G, 210LC-5G Hydraulic Excavator Operation Test Technical Manual TM13074X19 PDF is a complete service reference guide designed for technicians, mechanics, and operators. This manual provides detailed operation test procedures, hydraulic system testing, troubleshooting information, inspection methods, and technical specifications for Hitachi ZX210-5G and ZX210LC-5G excavators. It helps diagnose machine performance issues, maintain operating efficiency, and support accurate repairs. The TM13074X19 manual is an essential resource for workshop servicing, maintenance tasks, and professional excavator repair operations.\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"text-decoration: underline; color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eMODEL COVERED:\u003c\/strong\u003e\u003c\/span\u003e\u003cbr\u003eZaxis ZX210-5G, 210LC-5G Hydraulic Excavator \u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"text-decoration: underline; color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eMANUAL CONTENTS:\u003c\/strong\u003e\u003c\/span\u003e\u003cbr\u003eGeneral Information\u003cbr\u003eSafety\u003cbr\u003eRecognize Safety Information\u003cbr\u003eUnderstand Signal Words\u003cbr\u003eFollow Safety Instructions\u003cbr\u003ePrepare for Emergencies\u003cbr\u003eWear Protective Clothing\u003cbr\u003eProtect Against Noise\u003cbr\u003eInspect Machine\u003cbr\u003eGeneral Precautions for Cab\u003cbr\u003eUse Handholds and Steps\u003cbr\u003eAdjust the Operator’s Seat\u003cbr\u003eEnsure Safety Before Rising From or Leaving Operator’s Seat\u003cbr\u003eFasten Your Seat Belt\u003cbr\u003eMove and Operate Machine Safely\u003cbr\u003eOperate Only From Operator’s Seat\u003cbr\u003eJump Starting\u003cbr\u003eKeep Riders Off Machine\u003cbr\u003ePrecautions for Operations\u003cbr\u003eInvestigate Job Site Beforehand\u003cbr\u003eInstall OPG Guard\u003cbr\u003eRestriction of Attachment Installation\u003cbr\u003eProvide Signals for Jobs Involving Multiple Machines\u003cbr\u003eConfirm Direction of Machine to be Driven\u003cbr\u003eDrive Machine Safely\u003cbr\u003eAvoid Injury From Rollaway Accidents\u003cbr\u003eAvoid Injury From Back-Over and Swing Accidents\u003cbr\u003eKeep Person Clear From Working Area\u003cbr\u003eNever Position Bucket Over Anyone\u003cbr\u003eAvoid Undercutting\u003cbr\u003eAvoid Tipping\u003cbr\u003eNever Undercut a High Bank\u003cbr\u003eDig With Caution\u003cbr\u003eOperate With Caution\u003cbr\u003eAvoid Power Lines\u003cbr\u003ePrecautions for Lightning\u003cbr\u003eObject Handling\u003cbr\u003eProtect Against Flying Debris\u003cbr\u003ePark Machine Safely\u003cbr\u003eHandle Fluids Safely−Avoid Fires\u003cbr\u003eTransport Safely\u003cbr\u003ePractice Safe Maintenance\u003cbr\u003eWarn Others of Service Work\u003cbr\u003eSupport Machine Properly\u003cbr\u003eStay Clear of Moving Parts\u003cbr\u003ePrevent Parts From Flying\u003cbr\u003eAvoid Injury from Attachment Falling Accident\u003cbr\u003eStore Attachments Safely\u003cbr\u003ePrevent Burns\u003cbr\u003eReplace Rubber Hoses Periodically\u003cbr\u003eAvoid High-Pressure Fluids\u003cbr\u003ePrevent Fires\u003cbr\u003eEvacuating in Case of Fire\u003cbr\u003eBeware of Exhaust Fumes\u003cbr\u003ePrecautions for Welding and Grinding\u003cbr\u003eAvoid Heating Near Pressurized Fluid Lines\u003cbr\u003eAvoid Applying Heat to Lines Containing Flammable Fluids\u003cbr\u003ePrecautions for Handling Accumulator and Gas Damper\u003cbr\u003eRemove Paint Before Welding or Heating\u003cbr\u003eBeware of Asbestos and Silicon Dust and Other Contamination\u003cbr\u003ePrevent Battery Explosions\u003cbr\u003eService Air Conditioning System Safely\u003cbr\u003eHandle Chemical Products Safely\u003cbr\u003eDispose of Waste Properly\u003cbr\u003eNever Ride Attachment\u003cbr\u003ePrecautions for Communication Terminal\u003cbr\u003eFCC Notifications to User\u003cbr\u003eNotes on Protection of Operator’s Station When the Machine Rolls Over\u003cbr\u003eBefore Returning the Machine to the Customer\u003cbr\u003eDiagnostics\u003cbr\u003eMain Controller (MCZ) Diagnostic Trouble Codes\u003cbr\u003eMain Controller (MCZ) Diagnostic Trouble Codes\u003cbr\u003eController Area Network 0 (CAN 0) Circuit Diagnostics\u003cbr\u003eController Area Network 1 (CAN 1) Circuit Diagnostics\u003cbr\u003eInterface Controller Area Network (N-CAN) Diagnostics\u003cbr\u003e011000.02 – Abnormal EEPROM\u003cbr\u003e011001.02 – Abnormal RAM\u003cbr\u003e011002.02 – Abnormal A\/D Converter\u003cbr\u003e011003.03 – Abnormal Sensor Voltage\u003cbr\u003e011006.02 – Engine Controller (ECF) Communication Error\u003cbr\u003e011007.02 – (CAN 0) Data Converter Communication Error 1\u003cbr\u003e011008.02 – (CAN 1) Data Converter Communication Error 2\u003cbr\u003e011009.02 – (CAN 0) Monitor Controller Communication Error 1\u003cbr\u003e011010.02 – (CAN 1) Monitor Controller Communication Error 2\u003cbr\u003e011100.02 – Abnormal Engine Speed\u003cbr\u003e011101.03 – Engine Control Dial Sensor Circuit High Input\u003cbr\u003e011101.04 – Engine Control Dial Sensor Circuit Low Input\u003cbr\u003e011200.03 – Pump 1 Delivery Pressure Sensor Circuit High Input\u003cbr\u003e011200.04 – Pump 1 Delivery Pressure Sensor Circuit Low Input\u003cbr\u003e011202.03 – Pump 2 Delivery Pressure Sensor Circuit High Input\u003cbr\u003e011202.04 – Pump 2 Delivery Pressure Sensor Circuit Low Input\u003cbr\u003e011206.03 – Pump 1 Flow Control Pressure Sensor Circuit High Input\u003cbr\u003e011206.04 – Pump 1 Flow Control Pressure Sensor Circuit Low Input\u003cbr\u003e011208.03 – Pump 2 Flow Control Pressure Sensor Circuit High Input\u003cbr\u003e011208.04 – Pump 2 Flow Control Pressure Sensor Circuit Low Input\u003cbr\u003e011301.03 – Swing Pilot Pressure Sensor Circuit High Input\u003cbr\u003e011301.04 – Swing Pilot Pressure Sensor Circuit Low Input\u003cbr\u003e011302.03 – Boom Up Pilot Pressure Sensor Circuit High Input\u003cbr\u003e011302.04 – Boom Up Pilot Pressure Sensor Circuit Low Input\u003cbr\u003e011303.03 – Arm In Pilot Pressure Sensor Circuit High Input\u003cbr\u003e011303.04 – Arm In Pilot Pressure Sensor Circuit Low Input\u003cbr\u003e011304.03 – Travel Pilot Pressure Sensor Circuit High Input\u003cbr\u003e011304.04 – Travel Pilot Pressure Sensor Circuit Low Input\u003cbr\u003e011307.03 – Front Attachment Pilot Pressure Sensor Circuit High Input\u003cbr\u003e011307.04 – Front Attachment Pilot Pressure Sensor Circuit Low Input\u003cbr\u003e011400.02 – Pump 2 Flow Rate Limit Solenoid Valve Abnormal Feedback\u003cbr\u003e011400.03 – Pump 2 Flow Rate Limit Solenoid Valve Feedback High Current\u003cbr\u003e011400.04 – Pump 2 Flow Rate Limit Solenoid Valve Feedback Low Current\u003cbr\u003e011401.02 – Torque Control Solenoid Valve Abnormal Feedback\u003cbr\u003e011401.03 – Torque Control Solenoid Valve Feedback High Current\u003cbr\u003e011401.04 – Torque Control Solenoid Valve Feedback Low Current\u003cbr\u003e011402.02 – 3-Spool Solenoid Valve Unit (SF) Abnormal Feedback\u003cbr\u003e011402.03 – 3-Spool Solenoid Valve Unit (SF) Feedback High Input\u003cbr\u003e011402.04 – 3-Spool Solenoid Valve Unit (SF) Feedback Low Input\u003cbr\u003e011403.02 – 3-Spool Solenoid Valve Unit (SC) Abnormal Feedback\u003cbr\u003e011403.03 – 3-Spool Solenoid Valve Unit (SC) Feedback High Input\u003cbr\u003e011403.04 – 3-Spool Solenoid Valve Unit (SC) Feedback Low Input\u003cbr\u003e011404.02 – 3-Spool Solenoid Valve Unit (SG) Abnormal Feedback\u003cbr\u003e011404.03 – 3-Spool Solenoid Valve Unit (SG) Feedback High Input\u003cbr\u003e011404.04 – 3-Spool Solenoid Valve Unit (SG) Feedback Low Input\u003cbr\u003e011457.02 – 2-Speed Activation Solenoid Disconnected or Not Present\u003cbr\u003e011458.02 – Selector Valve Solenoid Valve Disconnected or Not Present\u003cbr\u003e011901.03 – Hydraulic Oil Temperature Sensor Circuit High Input\u003cbr\u003e011901.04 – Hydraulic Oil Temperature Sensor Circuit Low Input\u003cbr\u003eEngine Controller (ECF) Diagnostic Trouble Codes\u003cbr\u003eEngine Controller (ECF) Diagnostic Trouble Codes\u003cbr\u003e011600.02 – Abnormal EEPROM\u003cbr\u003e011601.02 – Abnormal RAM\u003cbr\u003e011602.02 – Abnormal A\/D Conversion\u003cbr\u003e011603.03 – Abnormal Sensor Voltage\u003cbr\u003e011604.02 – Abnormal CAN Communication\u003cbr\u003e016605.02 – Abnormal Engine Speed\u003cbr\u003e016606.03 – Abnormal EC Angle Sensor High Voltage\u003cbr\u003e016606.04 – Abnormal EC Angle Sensor Low Voltage\u003cbr\u003e016607.02 – Target Engine Speed Sent From Main Controller\u003cbr\u003eMonitor Controller (DSZ) Diagnostic Trouble Codes\u003cbr\u003eMonitor Controller (DSZ) Diagnostic Trouble Codes\u003cbr\u003e013002.02 – Engine Controller (ECF) Communication Error\u003cbr\u003e013003.02 – Main Controller (MCZ) Communication Error 1\u003cbr\u003e013004.02 – Main Controller (MCZ) Communication Error 2\u003cbr\u003e013005.02 – Monitor Controller (DSZ) Communication Error 1\u003cbr\u003e013006.02 – Monitor Controller (DSZ) Communication Error 2\u003cbr\u003e013007.02 – Machine Controller (BCZ) Communication Error\u003cbr\u003e013303.02 – Abnormal Monitor Internal Temperature Sensor\u003cbr\u003e013304.02 – Alternator Alarm\u003cbr\u003e013310.03 – Shorted Circuit in Coolant Temperature Sensor\u003cbr\u003e013311.03 – Fuel Level Sensor Open Circuit\u003cbr\u003e013311.04 – Fuel Level Sensor Shorted Circuit\u003cbr\u003e014001.02 – Flash Memory Read\/Write Error\u003cbr\u003e014002.02 – External RAM Read\/Write Error\u003cbr\u003e014003.02 – Abnormal EEPROM\u003cbr\u003e014006.02 – Communication Terminal:Communication Error\u003cbr\u003e014008.02 – Abnormal Internal RAM\u003cbr\u003e014021.02 – Communication Terminal Security Error\u003cbr\u003e014022.02 – SIM Card Error\u003cbr\u003e014023.02 – Security Error\u003cbr\u003e020100.02 – Overheat Alarm\u003cbr\u003e020101.02 – Engine Warning Alarm\u003cbr\u003e020102.02 – Engine Oil Pressure Alarm\u003cbr\u003e020105.02 – Hydraulic Oil Filter Restriction Alarm\u003cbr\u003e020106.02 – Air Cleaner Restriction Alarm\u003cbr\u003e020109.02 – Pilot Control Shutoff Lever Alarm\u003cbr\u003e020113.02 – System Error Alarm\u003cbr\u003e020114.02 – Overheat Alarm\u003cbr\u003eAir Conditioner Controller (ACF) Diagnostic Trouble Codes\u003cbr\u003eAir Conditioner Controller (ACF) Diagnostic Trouble Codes\u003cbr\u003e11 – Open Circuit in Air Recirculation Sensor\u003cbr\u003e12 – Short-Circuited Air Recirculation Sensor\u003cbr\u003e13 – Open Circuit in Ambient Air Temperature Sensor\u003cbr\u003e14 – Short-Circuited Ambient Air Temperature Sensor\u003cbr\u003e18 – Short-Circuited Solar Radiation Sensor\u003cbr\u003e21 – Open Circuit in Air Conditioner Freeze Control Switch\u003cbr\u003e22 – Short-Circuited Air Conditioner Freeze Control Switch\u003cbr\u003e43 – Abnormal Air Conditioner and Heater Blower Port Change Servomotor\u003cbr\u003e44 – Abnormal Air Conditioner and Heater Mixer Servomotor\u003cbr\u003e51 – Abnormal Air Conditioner High\/Low Pressure Switch\u003cbr\u003e91 – Communication Error\u003cbr\u003e92 – CAN Bus Off Error\u003cbr\u003eOperational Checkout Procedure\u003cbr\u003eOperational Checkout Procedure\u003cbr\u003eOperational Checkout Procedure\u003cbr\u003eEngine\u003cbr\u003eTheory of Operation\u003cbr\u003eIsuzu Engine\u003cbr\u003eEngine Fuel System Component Location\u003cbr\u003eEngine Cooling System Component Location\u003cbr\u003eCold Weather Starting Aid\u003cbr\u003eEngine Speed Control System Operation\u003cbr\u003eDiagnostic Information\u003cbr\u003eIsuzu Engine\u003cbr\u003eAdjustments\u003cbr\u003eIsuzu Engine\u003cbr\u003eEngine Learning Procedure\u003cbr\u003eEngine Speed Adjustment\u003cbr\u003eEngine Fuel Shutoff Adjustment\u003cbr\u003eTests\u003cbr\u003eIsuzu Engine\u003cbr\u003eElectrical System\u003cbr\u003eSystem Information\u003cbr\u003eElectrical Diagram Information\u003cbr\u003eSystem Diagrams\u003cbr\u003eExplanation of Wire Markings\u003cbr\u003eFuse and Relay Specifications\u003cbr\u003eSystem Functional Schematic, Component Location, and Wiring Diagram Master Legend\u003cbr\u003eSystem Functional Schematic\u003cbr\u003eCab Harness (W1) Component Location\u003cbr\u003eCab Harness (W1) Wiring Diagram\u003cbr\u003eMachine Harness (W2) Component Location\u003cbr\u003eMachine Harness (W2) Wiring Diagram\u003cbr\u003eMonitor Harness (W3) Component Location\u003cbr\u003eMonitor Harness (W3) Wiring Diagram\u003cbr\u003ePump Harness (W8) Component Location\u003cbr\u003ePump Harness (W8) Wiring Diagram\u003cbr\u003ePilot Shutoff Switch Harness (W11) Component Location\u003cbr\u003ePilot Shutoff Switch Harness (W11) Wiring Diagram\u003cbr\u003eAuxiliary Fuse Box Harness (W13) Component Location\u003cbr\u003eAuxiliary Fuse Box Harness (W13) Wiring Diagram\u003cbr\u003eMulti-Function Pilot Control Lever Harness (W15) Component Location\u003cbr\u003eMulti-Function Pilot Control Lever Harness (W15) Wiring Diagram\u003cbr\u003eTravel Alarm Cancel Switch Harness (W16) Component Location\u003cbr\u003eTravel Alarm Cancel Switch Harness (W16) Wiring Diagram\u003cbr\u003eAttachment Harness (W17) Component Location\u003cbr\u003eAttachment Harness (W17) Wiring Diagram\u003cbr\u003eAttachment Interface Harness (W18) Component Location\u003cbr\u003eAttachment Interface Harness (W18) Wiring Diagram\u003cbr\u003eRear Camera Harness (W19) Component Location\u003cbr\u003eRear Camera Harness (W19) Wiring Diagram\u003cbr\u003e9-Pin Service ADVISORâ„¢ Connector (W20) Component Location\u003cbr\u003e9-Pin Service ADVISORâ„¢ Connector (W20) Wiring Diagram\u003cbr\u003ePilot Shutoff Solenoid Harness (W21) Component Location\u003cbr\u003ePilot Shutoff Solenoid Harness (W21) Wiring Diagram\u003cbr\u003eAuxiliary 3-Button Cancel Switch Harness (W22) Component Location\u003cbr\u003eAuxiliary 3-Button Cancel Switch Harness (W22) Wiring Diagram\u003cbr\u003eTravel Alarm Cancel Switch Sub Harness (W25) Component Location\u003cbr\u003eTravel Alarm Cancel Switch Sub Harness (W25) Wiring Diagram\u003cbr\u003eTravel Alarm Harness (W26) Component Location\u003cbr\u003eTravel Alarm Harness (W26) Wiring Diagram\u003cbr\u003eSolenoid Harness (W28) Component Location\u003cbr\u003eSolenoid Harness (W28) Wiring Diagram\u003cbr\u003eStarter Switch Harness (W29) Component Location\u003cbr\u003eStarter Switch Harness (W29) Wiring Diagram\u003cbr\u003eData Converter Harness (W30) Component Location\u003cbr\u003eData Converter Harness (W30) Wiring Diagram\u003cbr\u003eData Converter Interface Harness (W31) Component Location\u003cbr\u003eData Converter Interface Harness (W31) Wiring Diagram\u003cbr\u003e2-Speed Harness (W32) Component Location\u003cbr\u003e2-Speed Harness (W32) Wiring Diagram\u003cbr\u003eHeater and Air Conditioner Harness (W41) Component Location\u003cbr\u003eHeater and Air Conditioner Harness (W41) Wiring Diagram\u003cbr\u003eAuxiliary Solenoid Harness (W61) Component Location\u003cbr\u003eAuxiliary Solenoid Harness (W61) Wiring Diagram\u003cbr\u003eRear Cab Light Switch Harness (W84) Component Location\u003cbr\u003eRear Cab Light Switch Harness (W84) Wiring Diagram\u003cbr\u003eRear Cab Light Relay Harness (W85) Component Location\u003cbr\u003eRear Cab Light Relay Harness (W85) Wiring Diagram\u003cbr\u003eRear Cab Light Harness (W86) Component Location\u003cbr\u003eRear Cab Light Harness (W86) Wiring Diagram\u003cbr\u003eFuel Tank Overflow Shutoff Switch Harness (W89) Component Location-If Equipped\u003cbr\u003eFuel Tank Overflow Shutoff Switch Harness (W89) Wiring Diagram-If Equipped\u003cbr\u003eSatellite (SAT) Harness (W6003) Component Location\u003cbr\u003eSatellite (SAT) Harness (W6003) Wiring Diagram\u003cbr\u003eJDLinkâ„¢ Harness (W6004) Component Location\u003cbr\u003eJDLinkâ„¢ Harness (W6004) Wiring Diagram\u003cbr\u003eSub-System Diagnostics\u003cbr\u003eController Area Network (CAN) Theory of Operation\u003cbr\u003eStarting and Charging Circuit Theory of Operation\u003cbr\u003eMonitor Controller (DSZ) Circuit Theory of Operation\u003cbr\u003eEngine Controller (ECF) Circuit Theory of Operation\u003cbr\u003eMain Controller (MCZ) Circuit Theory of Operation\u003cbr\u003eTravel Alarm Circuit Theory of Operation\u003cbr\u003eMachine Controller (BCZ) Circuit Theory of Operation\u003cbr\u003eWindshield Wiper and Washer Circuit Theory of Operation\u003cbr\u003eLighting Circuit Theory of Operation\u003cbr\u003ePilot Shutoff Circuit Theory of Operation\u003cbr\u003eAttachment Control Circuit Theory of Operation\u003cbr\u003eMonitor Operation\u003cbr\u003eService Menu\u003cbr\u003eTroubleshooting\u003cbr\u003eMonitoring\u003cbr\u003eController Version\u003cbr\u003eIssued Warning Record\u003cbr\u003eOperation\u003cbr\u003eMachine Setting\u003cbr\u003eMonitor Setting\u003cbr\u003eAlarm Setting\u003cbr\u003eMaintenance Mode\u003cbr\u003eRear View Camera Troubleshooting\u003cbr\u003eReferences\u003cbr\u003eReading Diagnostic Trouble Codes with Monitor Display\u003cbr\u003eService ADVISORâ„¢ Diagnostic Application\u003cbr\u003eService ADVISORâ„¢ Connection Procedure\u003cbr\u003eReading Diagnostic Trouble Codes with Service ADVISORâ„¢ Diagnostic Application\u003cbr\u003eClearing Engine Diagnostic Trouble Codes\u003cbr\u003eMPDr Application\u003cbr\u003eMPDr Connection Procedure\u003cbr\u003eFuse Test\u003cbr\u003eRelay Test\u003cbr\u003ePressure Sensor Test\u003cbr\u003eSolenoid Test\u003cbr\u003eTemperature Sensor Test\u003cbr\u003eAlternator Test\u003cbr\u003eController Area Network (CAN) Circuit Test\u003cbr\u003eElectrical Component Checks\u003cbr\u003eBattery Remove and Install\u003cbr\u003eRear Cover Remove and Install\u003cbr\u003eMain Controller (MCZ) Remove and Install\u003cbr\u003eMachine Controller (BCZ) Remove and Install\u003cbr\u003eEngine Controller (ECF) Remove and Install\u003cbr\u003eData Converter Remove and Install\u003cbr\u003eMonitor Controller (DSZ) Remove and Install\u003cbr\u003eAir Conditioner Controller (ACF) Remove and Install\u003cbr\u003eKey Switch Remove and Install\u003cbr\u003eRight Switch Console Remove and Install\u003cbr\u003eLeft Switch Console Remove and Install\u003cbr\u003eTravel Alarm Remove and Install\u003cbr\u003eDisconnect Tab Retainer Connectors\u003cbr\u003eDisconnecting Spring Wire Clip Connectors\u003cbr\u003eReplace DEUTSCHâ„¢ Connectors\u003cbr\u003eReplace DEUTSCHâ„¢ Rectangular or Triangular Connectors\u003cbr\u003eInstall DEUTSCHâ„¢ Contact\u003cbr\u003eReplace WEATHER PACKâ„¢ Connector\u003cbr\u003eInstall WEATHER PACKâ„¢ Contact\u003cbr\u003eReplace (Pull Type) Metri-Packâ„¢ Connectors\u003cbr\u003eReplace (Push Type) Metri-Packâ„¢ Connectors\u003cbr\u003eReplace CINCHâ„¢ Connectors\u003cbr\u003eInstall CINCHâ„¢ Contact\u003cbr\u003eRepair 32 and 48 Way CINCHâ„¢ Connectors\u003cbr\u003eRemove Connector Body from Blade Terminals\u003cbr\u003ePower Train\u003cbr\u003eTheory of Operation\u003cbr\u003eTrack Adjuster and Recoil Spring Operation\u003cbr\u003eTravel Gear Case Operation\u003cbr\u003eDiagnostic Information\u003cbr\u003eNoisy or Loose Track Chain\u003cbr\u003eTight Track Chain\u003cbr\u003eFrequent Track Chain Sag Adjustment Required\u003cbr\u003eExcessive Oil Leakage From Front Idler, Track Rollers, or Carrier Rollers\u003cbr\u003eBent Track Shoes\u003cbr\u003e“Popping” of Track\u003cbr\u003eCracked Track Link\u003cbr\u003eChipped Link Rails\u003cbr\u003eIndividual Undercarriage Component Wear\u003cbr\u003eMeasure Swing Bearing Wear\u003cbr\u003eHydraulic System\u003cbr\u003eTheory of Operation\u003cbr\u003eHydraulic System Operation\u003cbr\u003ePilot System Operation\u003cbr\u003ePilot Pump, Pressure Regulating Valve, and Filter Operation\u003cbr\u003ePilot Shutoff Solenoid Valve Operation\u003cbr\u003ePilot Control Valve Operation\u003cbr\u003eTravel Pilot Control Valve Operation\u003cbr\u003ePilot Operation of Control Valve Operation\u003cbr\u003ePilot Signal Manifold Operation\u003cbr\u003ePump 1, Pump 2, and Drive Gear Case Operation\u003cbr\u003ePump 1 and Pump 2 Regulator Operation\u003cbr\u003eEngine Speed Sensing Control Circuit Operation\u003cbr\u003eControl Valve Operation\u003cbr\u003eControl Valve Check Valves Identification and Operation\u003cbr\u003eMain Relief Valve Circuit Operation\u003cbr\u003eCircuit Relief and Anticavitation Valve Operation\u003cbr\u003eTravel Flow Combiner Valve Operation\u003cbr\u003eAuxiliary Flow Combiner Valve and Bypass Shutoff Valve Operation\u003cbr\u003eBoom Lower Meter-In Cut Valve Operation\u003cbr\u003eBoom Regenerative Valve Circuit Operation\u003cbr\u003eDig Regenerative Valve Circuit Operation\u003cbr\u003eArm Regenerative Valve Circuit Operation\u003cbr\u003eBucket Regenerative Valve Circuit Operation\u003cbr\u003eBoom and Arm Reduced Leakage Valves Operation\u003cbr\u003eArm 1 Flow Rate Control Valve Circuit Operation\u003cbr\u003eArm 2 Flow Rate Control Valve Circuit Operation\u003cbr\u003eBucket Flow Rate Control Valve Circuit Operation\u003cbr\u003eBoom Flow Rate Control Valve Circuit Operation\u003cbr\u003eAuxiliary Flow Rate Control Valve Circuit Operation\u003cbr\u003eSwing Reduction Gear Case Operation\u003cbr\u003eSwing Motor, Crossover Relief Valve, and Make-Up Check Valve Operation\u003cbr\u003eSwing Motor Damper Valve\u003cbr\u003eSwing Motor Park Brake Release Circuit Operation\u003cbr\u003eCenter Joint Operation\u003cbr\u003eTravel Motor and Park Brake Valve Operation\u003cbr\u003eTravel Motor Speed Circuit Operation\u003cbr\u003eCylinder Operation\u003cbr\u003eReturn Filter Operation\u003cbr\u003eAuxiliary System Operation\u003cbr\u003eAuxiliary Pilot Control Valve Operation\u003cbr\u003eFlow Rate Select Solenoid Valve Operation\u003cbr\u003eFlow Rate Pressure Reducing Valve Operation\u003cbr\u003eSecondary Auxiliary Relief Valve Solenoid Valve Operation\u003cbr\u003eSecondary Auxiliary Relief Control Valve Operation\u003cbr\u003eSecondary Auxiliary Relief Valve Operation\u003cbr\u003eSelector Valve Solenoid Valve Operation\u003cbr\u003eSelector Valve Operation\u003cbr\u003eAuxiliary Shuttle Valve Operation\u003cbr\u003eAuxiliary High Flow Line Kit Operation\u003cbr\u003eTwo Way Solenoid Kit Operation\u003cbr\u003eTwo Pump Combined Flow Kit Operation\u003cbr\u003eSecondary Auxiliary Relief Kit Operation\u003cbr\u003eLow Flow Kit Operation\u003cbr\u003eDiagnostic Information\u003cbr\u003eAll Hydraulic Functions Slow\u003cbr\u003eHydraulic Oil Overheats\u003cbr\u003eNo Hydraulic Functions\u003cbr\u003ePoor Combined Operation\u003cbr\u003eAll Functions Cannot Be Operated\u003cbr\u003eFunction Does Not Stop When Control Lever Released\u003cbr\u003eSome Functions Cannot Be Operated, All Others Are Normal\u003cbr\u003eAll Functions Slow\u003cbr\u003eFunctions Move in Opposite Direction\u003cbr\u003eAll Dig Functions Slow or No Power\u003cbr\u003eSome Dig Functions Slow (Not All)\u003cbr\u003eLoad Drifts Down When Control Lever is in Neutral Position\u003cbr\u003eLoad Falls When Control Valve is Actuated to Raise Load With Engine Running at Slow Idle\u003cbr\u003eH\/P (High Power) Function Does Not Operate, PWR (Power) Mode is Normal\u003cbr\u003eSwing Speed Slow in Both Directions\u003cbr\u003eSwing Speed Slow or Does Not Operate in One Direction\u003cbr\u003eUpperstructure Drift With Swing Valve in Neutral\u003cbr\u003eSwing Function Does Not Operate\u003cbr\u003eTravel Park Brakes Do Not Apply\u003cbr\u003eTrack Will Not Move in One Direction\u003cbr\u003eTrack Will Not Move in Either Direction\u003cbr\u003eMachine Mistracks at All Speeds in Both Directions\u003cbr\u003eSlow Travel Speed or Low Power\u003cbr\u003eCombined Travel and Dig Functions Slow or No Power\u003cbr\u003eTravel is “Jerky”\u003cbr\u003eMachine Will Not Hold Back and Park Brakes Engage and Disengage When Traveling Down an Incline\u003cbr\u003eMachine Will Not Turn Smoothly in One Direction or Park Brake Grabs\u003cbr\u003ePump 1, Pump 2, and Pilot Pump Line Identification\u003cbr\u003eControl Valve Line Identification\u003cbr\u003eSwing Motor Line Identification\u003cbr\u003ePilot Control Valve-to-Pilot Signal Manifold Component Location-Excavator Pattern\u003cbr\u003ePilot Control Valve-to-Pilot Signal Manifold Component Location-Backhoe Pattern\u003cbr\u003ePilot Signal Manifold-to-Control Valve Line Connection\u003cbr\u003eTravel System Component Location\u003cbr\u003eTravel Hydraulic System Line Connection\u003cbr\u003eAuxiliary Attachment Schematic\u003cbr\u003eAuxiliary System Line Connections\u003cbr\u003eHydraulic System Schematic\u003cbr\u003eHydraulic System Component Location\u003cbr\u003eHydraulic System Line Connections\u003cbr\u003eTests\u003cbr\u003eJT05800 Digital Thermometer Installation\u003cbr\u003eJT02156A Digital Pressure and Temperature Analyzer Kit Installation\u003cbr\u003eGeneral Hydraulic Oil Cleanup Procedure\u003cbr\u003eHydraulic Component Failure Cleanup Procedure\u003cbr\u003eHydraulic Oil Tank Pressure Release Procedure\u003cbr\u003eHydraulic Oil Warm-Up Procedure\u003cbr\u003ePilot Pressure Regulating Valve Test and Adjustment\u003cbr\u003eControl Valve Spool Actuating Pilot Pressure Test\u003cbr\u003eDig Regenerative Solenoid Valve Test and Adjustment\u003cbr\u003eArm Regenerative Solenoid Valve Test and Adjustment\u003cbr\u003ePower Dig Solenoid Valve Test and Adjustment\u003cbr\u003eTorque Control Solenoid Valve Test and Adjustment\u003cbr\u003ePump Control Pilot Pressure Signal Test\u003cbr\u003eMain Relief and Power Dig Valve Test and Adjustment\u003cbr\u003eCircuit Relief Valve Test and Adjustment\u003cbr\u003eSwing Motor Crossover Relief Valve Test and Adjustment\u003cbr\u003eTravel Motor Crossover Relief Valve Test and Adjustment\u003cbr\u003ePump Regulator Test and Adjustment-Minimum Flow\u003cbr\u003ePump Regulator Test and Adjustment-Maximum Flow\u003cbr\u003ePump Flow Test\u003cbr\u003eComprehensive Pump Flow Test\u003cbr\u003eSwing Motor Leakage Test\u003cbr\u003eTravel Motor Leakage Test\u003cbr\u003eCylinder Drift Test-Boom, Arm, and Bucket\u003cbr\u003eHeating and Air Conditioning\u003cbr\u003eTheory of Operation\u003cbr\u003eAir Conditioning System Cycle of Operation\u003cbr\u003eDiagnostic Information\u003cbr\u003eNo Air Flow From Heater and Air Conditioner Vents\u003cbr\u003eAir Conditioning System Does Not Operate\u003cbr\u003eAir Conditioning Does Not Cool Interior of Cab\u003cbr\u003eAir Conditioning Runs Constantly, Too Cold\u003cbr\u003eInterior Windows Continue to Fog Using Air Conditioner\u003cbr\u003eHeater System Does Not Operate\u003cbr\u003eHeater Does Not Warm Interior of Cab\u003cbr\u003eInterior Windows Continue to Fog Using Heater\u003cbr\u003eHeater and Air Conditioner Component Location\u003cbr\u003eTests\u003cbr\u003eRefrigerant Cautions and Proper Handling\u003cbr\u003eHeater and Air Conditioner Operational Checks\u003cbr\u003eAir Conditioner Compressor Clutch Test\u003cbr\u003eRefrigerant Leak Test\u003cbr\u003eRefrigerant Hoses and Tubing Inspection\u003cbr\u003eAir Conditioner Compressor Belt Check\u003cbr\u003eAir Conditioner High\/Low-Pressure Switch Test\u003cbr\u003eAir Conditioner Freeze Control Switch Test\u003cbr\u003eR134a Air Conditioning System Test\u003cbr\u003eOperating Pressure Diagnostic Chart\u003cbr\u003eDealer Fabricated Tools\u003cbr\u003eDealer Fabricated Tools\u003cbr\u003eDFT1218 Split Flange Hose Cap\u003c\/p\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eAttribute\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cstrong\u003eSpecification\u003c\/strong\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cb\u003eMachine Type\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan\u003eHydraulic Excavator\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cb\u003eModel\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan\u003eZAXIS210-5G\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cb\u003eManual Type\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan\u003eOperation Test Technical Manual\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cb\u003eLanguage\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan\u003eEnglish\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cb\u003eSerial Number\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan\u003e1F9DCDG1_ _C330001-\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cb\u003ePart Number\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan\u003eTM13074X19\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cb\u003eFormat\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan\u003ePDF\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cb\u003eSize\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan\u003e30.85 MB\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cb\u003ePages\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan\u003e943\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e\u003cbr\u003e\u003cspan style=\"color: rgb(43, 0, 255);\"\u003e\u003cstrong\u003ewww.themanualsgroup.com\u003c\/strong\u003e\u003c\/span\u003e\u003c\/p\u003e","brand":"The Manuals Goup - PDF Manuals Download","offers":[{"title":"Default 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