{"product_id":"isuzu-d-max-tfs-ev-2025-mechanical-repair-tfhtml-wen-2541ev","title":"Isuzu D-Max TFS EV Series 2025 Mechanical Repair Procedure TFHTML-WEN-2541EV","description":"\u003ch1\u003eDownload Isuzu D-Max TFS EV Series 2025 Mechanical Repair Procedure TFHTML-WEN-2541EV (\u003cspan style=\"color: rgb(43, 0, 255);\"\u003eEnglish\u003c\/span\u003e)\u003c\/h1\u003e\n\u003cp data-path-to-node=\"7\"\u003e\u003cspan\u003eMaster the maintenance and servicing of the Isuzu D-Max TFS EV Series 2025 with the official Mechanical Repair Procedure manual (TFHTML-WEN-2541EV).\u003c\/span\u003e\u003cspan\u003e Designed for professional technicians and EV specialists,\u003c\/span\u003e\u003cspan\u003e this comprehensive workshop guide offers step-by-step instructions for electric powertrain repairs,\u003c\/span\u003e\u003cspan\u003e high-voltage component maintenance,\u003c\/span\u003e\u003cspan\u003e chassis diagnostics,\u003c\/span\u003e\u003cspan\u003e suspension setups,\u003c\/span\u003e\u003cspan\u003e and mechanical overhauls.\u003c\/span\u003e\u003cspan\u003e Ensure safety,\u003c\/span\u003e\u003cspan\u003e precise alignment,\u003c\/span\u003e\u003cspan\u003e and optimal performance for your electric pickup truck by accessing factory-standard repair protocols and specs detailed in manual TFHTML-WEN-2541EV.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eMODEL COVERED :\u003c\/strong\u003e\u003c\/span\u003e\u003cbr\u003eIsuzu D-Max TFS EV Series Pickup\u003c\/p\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(255, 42, 0);\"\u003e\u003cstrong\u003eCONTENTS INCLUDED :\u003c\/strong\u003e\u003c\/span\u003e\u003cbr\u003eBody, Cab, Accessories\u003cbr\u003e9A. Lighting Systems\u003cbr\u003eBackup light bulb – installation\u003cbr\u003eBackup light bulb – removal\u003cbr\u003eCombination switch – inspection\u003cbr\u003eCombination switch – installation\u003cbr\u003eCombination switch – removal\u003cbr\u003eDome light bulb – installation\u003cbr\u003eDome light bulb – removal\u003cbr\u003eDoor switch – inspection\u003cbr\u003eDoor switch – installation\u003cbr\u003eDoor switch – removal\u003cbr\u003eFog light – installation\u003cbr\u003eFog light – removal\u003cbr\u003eFront turn signal light bulb – installation\u003cbr\u003eFront turn signal light bulb – removal\u003cbr\u003eHazard warning flasher switch – inspection\u003cbr\u003eHazard warning flasher switch – installation\u003cbr\u003eHazard warning flasher switch – removal\u003cbr\u003eHeadlight – inspection\u003cbr\u003eHeadlight – installation\u003cbr\u003eHeadlight – removal\u003cbr\u003eHeadlight leveling switch – inspection\u003cbr\u003eHeadlight leveling switch – installation\u003cbr\u003eHeadlight leveling switch – removal\u003cbr\u003eHigh mounted stoplight – installation\u003cbr\u003eHigh mounted stoplight – removal\u003cbr\u003eLicense plate light bulb – installation\u003cbr\u003eLicense plate light bulb – removal\u003cbr\u003eMap light bulb – installation\u003cbr\u003eMap light bulb – removal\u003cbr\u003eRear combination light – installation\u003cbr\u003eRear combination light – removal\u003cbr\u003eRear fog light bulb – installation\u003cbr\u003eRear fog light bulb – removal\u003cbr\u003eRear turn signal light bulb – installation\u003cbr\u003eRear turn signal light bulb – removal\u003cbr\u003eSide turn signal light (door mirror integrated type) – installation\u003cbr\u003eSide turn signal light (door mirror integrated type) – removal\u003cbr\u003e9B. Wiper, Washer Systems\u003cbr\u003eSupplementary Information\u003cbr\u003eWasher motor – inspection\u003cbr\u003eWasher motor – installation\u003cbr\u003eWasher motor – removal\u003cbr\u003eWasher nozzle – installation\u003cbr\u003eWasher nozzle – removal\u003cbr\u003eWasher tank – installation\u003cbr\u003eWasher tank – removal\u003cbr\u003eWiper arm – installation\u003cbr\u003eWiper arm – removal\u003cbr\u003eWiper blade rubber – installation\u003cbr\u003eWiper blade rubber – removal\u003cbr\u003eWiper linkage – installation\u003cbr\u003eWiper linkage – removal\u003cbr\u003eWiper motor – inspection\u003cbr\u003eWiper motor – installation\u003cbr\u003eWiper motor – removal\u003cbr\u003e9C. Electrical Control, Entertainment\u003cbr\u003eAccessory socket – installation\u003cbr\u003eAccessory socket – removal\u003cbr\u003eAntenna – installation\u003cbr\u003eAntenna – removal\u003cbr\u003eAudio and navigation system – installation\u003cbr\u003eAudio and navigation system – removal\u003cbr\u003eAudio and navigation system – setting\u003cbr\u003eAudio control steering wheel switch – inspection\u003cbr\u003eAudio control steering wheel switch – installation\u003cbr\u003eAudio control steering wheel switch – removal\u003cbr\u003eCruise control steering wheel switch – inspection\u003cbr\u003eCruise control steering wheel switch – installation\u003cbr\u003eCruise control steering wheel switch – removal\u003cbr\u003eECO switch – inspection\u003cbr\u003eECO switch – installation\u003cbr\u003eECO switch – removal\u003cbr\u003eESC OFF switch – inspection\u003cbr\u003eESC OFF switch – installation\u003cbr\u003eESC OFF switch – removal\u003cbr\u003eEV system start_stop button – inspection\u003cbr\u003eEV system start_stop button – installation\u003cbr\u003eEV system start_stop button – removal\u003cbr\u003eFront door speaker – inspection\u003cbr\u003eFront door speaker – installation\u003cbr\u003eFront door speaker – removal\u003cbr\u003eFront seat USB port – installation\u003cbr\u003eFront seat USB port – removal\u003cbr\u003eHeated seat switch – inspection\u003cbr\u003eHeated seat switch – installation\u003cbr\u003eHeated seat switch – removal\u003cbr\u003eHill descent control switch – inspection\u003cbr\u003eHill descent control switch – installation\u003cbr\u003eHill descent control switch – removal\u003cbr\u003eHorn – inspection\u003cbr\u003eHorn – installation\u003cbr\u003eHorn – removal\u003cbr\u003eHorn switch – inspection\u003cbr\u003eHorn switch – installation\u003cbr\u003eHorn switch – removal\u003cbr\u003eIllumination control switch – installation\u003cbr\u003eIllumination control switch – removal\u003cbr\u003eParking aid system OFF switch – inspection\u003cbr\u003eParking aid system OFF switch – installation\u003cbr\u003eParking aid system OFF switch – removal\u003cbr\u003ePassenger airbag cut off switch – inspection\u003cbr\u003ePassenger airbag cut off switch – installation\u003cbr\u003ePassenger airbag cut off switch – removal\u003cbr\u003eRear door speaker – inspection\u003cbr\u003eRear door speaker – installation\u003cbr\u003eRear door speaker – removal\u003cbr\u003eRear seat USB charge port – installation\u003cbr\u003eRear seat USB charge port – removal\u003cbr\u003eRegenerative brake level switch – inspection\u003cbr\u003eRegenerative brake level switch – installation\u003cbr\u003eRegenerative brake level switch – removal\u003cbr\u003eRoof speaker – inspection\u003cbr\u003eRoof speaker – installation\u003cbr\u003eRoof speaker – removal\u003cbr\u003eRough terrain mode switch – inspection\u003cbr\u003eRough terrain mode switch – installation\u003cbr\u003eRough terrain mode switch – removal\u003cbr\u003eSOS button – inspection\u003cbr\u003eSOS button – installation\u003cbr\u003eSOS button – removal\u003cbr\u003eTPMS load selector switch – inspection\u003cbr\u003eTPMS load selector switch – installation\u003cbr\u003eTPMS load selector switch – removal\u003cbr\u003eTweeter – installation\u003cbr\u003eTweeter – removal\u003cbr\u003eVehicle approaching speaker – inspection\u003cbr\u003eVehicle approaching speaker – installation\u003cbr\u003eVehicle approaching speaker – removal\u003cbr\u003e9E. Instrumentation, Driver Info\u003cbr\u003eAntenna – installation\u003cbr\u003eAntenna – removal\u003cbr\u003eForward collision warning light – installation\u003cbr\u003eForward collision warning light – removal\u003cbr\u003eInstrument panel cluster – diagnostics\u003cbr\u003eInstrument panel cluster – installation\u003cbr\u003eInstrument panel cluster – removal\u003cbr\u003eInstrument panel cluster – setting\u003cbr\u003ePassenger airbag indicator – installation\u003cbr\u003ePassenger airbag indicator – removal\u003cbr\u003eRadar sensor – installation\u003cbr\u003eRadar sensor – removal\u003cbr\u003eRadar sensor – setting\u003cbr\u003eRearview camera – installation\u003cbr\u003eRearview camera – removal\u003cbr\u003eSonar sensor – installation\u003cbr\u003eSonar sensor – removal\u003cbr\u003eSpeaker microphone – installation\u003cbr\u003eSpeaker microphone – removal\u003cbr\u003eStereo camera – cleaning\u003cbr\u003eStereo camera – installation\u003cbr\u003eStereo camera – removal\u003cbr\u003eStereo camera – setting\u003cbr\u003eStereo camera – writing\u003cbr\u003e9G. Hood, Fenders, Doors\u003cbr\u003eFront door – disassembly\u003cbr\u003eFront door – installation\u003cbr\u003eFront door – reassembly\u003cbr\u003eFront door – removal\u003cbr\u003eFront fender panel – installation\u003cbr\u003eFront fender panel – removal\u003cbr\u003eHood – installation\u003cbr\u003eHood – removal\u003cbr\u003eHood control cable – installation\u003cbr\u003eHood control cable – removal\u003cbr\u003eHood lock – installation\u003cbr\u003eHood lock – removal\u003cbr\u003eRear door – disassembly\u003cbr\u003eRear door – installation\u003cbr\u003eRear door – reassembly\u003cbr\u003eRear door – removal\u003cbr\u003eRear mudguard – installation\u003cbr\u003eRear mudguard – removal\u003cbr\u003eSide access panel – disassembly\u003cbr\u003eSide access panel – installation\u003cbr\u003eSide access panel – reassembly\u003cbr\u003eSide access panel – removal\u003cbr\u003eSupplementary Information\u003cbr\u003eUnderguard – installation\u003cbr\u003eUnderguard – removal\u003cbr\u003e9H. Cab Structure\u003cbr\u003eAir outlet valve – installation\u003cbr\u003eAir outlet valve – removal\u003cbr\u003eBack panel seal – installation\u003cbr\u003eBack panel seal – removal\u003cbr\u003eFront bumper – disassembly\u003cbr\u003eFront bumper – installation\u003cbr\u003eFront bumper – reassembly\u003cbr\u003eFront bumper – removal\u003cbr\u003eRadiator grille – installation\u003cbr\u003eRadiator grille – removal\u003cbr\u003eRear step bumper – disassembly\u003cbr\u003eRear step bumper – installation\u003cbr\u003eRear step bumper – reassembly\u003cbr\u003eRear step bumper – removal\u003cbr\u003eRear underrun protector – installation\u003cbr\u003eRear underrun protector – removal\u003cbr\u003eRoof rail – installation\u003cbr\u003eRoof rail – removal\u003cbr\u003eSide step – installation\u003cbr\u003eSide step – removal\u003cbr\u003eSupplementary Information\u003cbr\u003e9I. Seats\u003cbr\u003eDriver seat – disassembly\u003cbr\u003eDriver seat – installation\u003cbr\u003eDriver seat – reassembly\u003cbr\u003eDriver seat – removal\u003cbr\u003ePassenger seat – disassembly\u003cbr\u003ePassenger seat – installation\u003cbr\u003ePassenger seat – reassembly\u003cbr\u003ePassenger seat – removal\u003cbr\u003eRear seat – disassembly\u003cbr\u003eRear seat – installation\u003cbr\u003eRear seat – reassembly\u003cbr\u003eRear seat – removal\u003cbr\u003eSupplementary Information\u003cbr\u003e9J. Security and Locks\u003cbr\u003eAnti theft horn – installation\u003cbr\u003eAnti theft horn – removal\u003cbr\u003eCenter in-vehicle antenna – installation\u003cbr\u003eCenter in-vehicle antenna – removal\u003cbr\u003eCharging port lid cable – installation\u003cbr\u003eCharging port lid cable – removal\u003cbr\u003eElectronic key – disassembly\u003cbr\u003eElectronic key – reassembly\u003cbr\u003eElectronic key – setting\u003cbr\u003eExternal buzzer – installation\u003cbr\u003eExternal buzzer – removal\u003cbr\u003eFront door lock – inspection\u003cbr\u003eFront door lock – installation\u003cbr\u003eFront door lock – removal\u003cbr\u003eKey cylinder (door) – installation\u003cbr\u003eKey cylinder (door) – removal\u003cbr\u003eKey cylinder (tailgate) – installation\u003cbr\u003eKey cylinder (tailgate) – removal\u003cbr\u003eRear door lock – inspection\u003cbr\u003eRear door lock – installation\u003cbr\u003eRear door lock – removal\u003cbr\u003eSteering lock – installation\u003cbr\u003eSteering lock – removal\u003cbr\u003eSteering lock – setting\u003cbr\u003e9L. Exterior, Interior Trim\u003cbr\u003eCenter pillar upper trim cover – installation\u003cbr\u003eCenter pillar upper trim cover – removal\u003cbr\u003eConsole box – installation\u003cbr\u003eConsole box – removal\u003cbr\u003eFront pillar trim cover – installation\u003cbr\u003eFront pillar trim cover – removal\u003cbr\u003eHead lining (crew cab) – disassembly\u003cbr\u003eHead lining (crew cab) – installation\u003cbr\u003eHead lining (crew cab) – reassembly\u003cbr\u003eHead lining (crew cab) – removal\u003cbr\u003eHead lining (extended cab) – disassembly\u003cbr\u003eHead lining (extended cab) – installation\u003cbr\u003eHead lining (extended cab) – reassembly\u003cbr\u003eHead lining (extended cab) – removal\u003cbr\u003eInstrument panel – installation\u003cbr\u003eInstrument panel – removal\u003cbr\u003eRear end trim cover – installation\u003cbr\u003eRear end trim cover – removal\u003cbr\u003eRear pillar trim cover (crew cab) – installation\u003cbr\u003eRear pillar trim cover (crew cab) – removal\u003cbr\u003eRear pillar trim cover (extended cab) – installation\u003cbr\u003eRear pillar trim cover (extended cab) – removal\u003cbr\u003eReinforcement – installation\u003cbr\u003eReinforcement – removal\u003cbr\u003eSupplementary Information\u003cbr\u003e9P. Unibody Sub-frames\u003cbr\u003eBody mounting – installation\u003cbr\u003eBody mounting – removal\u003cbr\u003eRear body – installation\u003cbr\u003eRear body – removal\u003cbr\u003eSupplementary Information\u003cbr\u003eTail gate – installation\u003cbr\u003eTail gate – removal\u003cbr\u003e9T. Glass, Windows, Mirrors\u003cbr\u003eBacklight glass – installation\u003cbr\u003eBacklight glass – removal\u003cbr\u003eFront door power window switch – inspection\u003cbr\u003eFront door power window switch – installation\u003cbr\u003eFront door power window switch – removal\u003cbr\u003eFront door power window switch – setting\u003cbr\u003eFront windshield glass – installation\u003cbr\u003eFront windshield glass – removal\u003cbr\u003eOutside rearview mirror – disassembly\u003cbr\u003eOutside rearview mirror – installation\u003cbr\u003eOutside rearview mirror – reassembly\u003cbr\u003eOutside rearview mirror – removal\u003cbr\u003eRear door power window switch – inspection\u003cbr\u003eRear door power window switch – installation\u003cbr\u003eRear door power window switch – removal\u003cbr\u003eRemote control mirror switch – inspection\u003cbr\u003eRemote control mirror switch – installation\u003cbr\u003eRemote control mirror switch – removal\u003cbr\u003eSupplementary Information\u003cbr\u003e9Z. Body, Cab, Accessories Electrical Control\u003cbr\u003eBCM – installation\u003cbr\u003eBCM – removal\u003cbr\u003eBCM – setting\u003cbr\u003eCentral gateway control unit – installation\u003cbr\u003eCentral gateway control unit – removal\u003cbr\u003eCentral gateway control unit – setting\u003cbr\u003eECall unit – installation\u003cbr\u003eECall unit – removal\u003cbr\u003eECall unit – setting\u003cbr\u003eECall unit backup battery – installation\u003cbr\u003eECall unit backup battery – removal\u003cbr\u003eHeadlight auto leveling control unit – installation\u003cbr\u003eHeadlight auto leveling control unit – removal\u003cbr\u003eHeadlight auto leveling control unit – setting\u003cbr\u003eHeated seat control unit – installation\u003cbr\u003eHeated seat control unit – removal\u003cbr\u003eInformation module – installation\u003cbr\u003eInformation module – removal\u003cbr\u003eInformation module – setting\u003cbr\u003eMAP unit – installation\u003cbr\u003eMAP unit – removal\u003cbr\u003eMAP unit – setting\u003cbr\u003eParking aid system control unit – installation\u003cbr\u003eParking aid system control unit – removal\u003cbr\u003eParking aid system control unit – setting\u003cbr\u003eRain and light sensor – installation\u003cbr\u003eRain and light sensor – removal\u003cbr\u003eVehicle approaching speaker control unit – installation\u003cbr\u003eVehicle approaching speaker control unit – removal\u003cbr\u003eWireless access module – installation\u003cbr\u003eWireless access module – removal\u003cbr\u003eWireless access module – setting\u003cbr\u003eBrakes\u003cbr\u003e4B. Brake System\u003cbr\u003eBrake booster – inspection\u003cbr\u003eBrake booster – installation\u003cbr\u003eBrake booster – removal\u003cbr\u003eBrake fluid – inspection\u003cbr\u003eBrake fluid – replacement\u003cbr\u003eBrake master cylinder – disassembly\u003cbr\u003eBrake master cylinder – inspection\u003cbr\u003eBrake master cylinder – installation\u003cbr\u003eBrake master cylinder – reassembly\u003cbr\u003eBrake master cylinder – removal\u003cbr\u003eBrake pedal – inspection\u003cbr\u003eBrake pedal – installation\u003cbr\u003eBrake pedal – removal\u003cbr\u003eDisc brake pad – inspection\u003cbr\u003eDisc brake pad – installation\u003cbr\u003eDisc brake pad – removal\u003cbr\u003eElectric vacuum pump – inspection\u003cbr\u003eElectric vacuum pump – installation\u003cbr\u003eElectric vacuum pump – removal\u003cbr\u003eFront disc brake – disassembly\u003cbr\u003eFront disc brake – inspection\u003cbr\u003eFront disc brake – installation\u003cbr\u003eFront disc brake – reassembly\u003cbr\u003eFront disc brake – removal\u003cbr\u003eRear drum brake – inspection\u003cbr\u003eRear drum brake – installation\u003cbr\u003eRear drum brake – removal\u003cbr\u003eRear wheel cylinder – disassembly\u003cbr\u003eRear wheel cylinder – inspection\u003cbr\u003eRear wheel cylinder – installation\u003cbr\u003eRear wheel cylinder – reassembly\u003cbr\u003eRear wheel cylinder – removal\u003cbr\u003eSilencer – inspection\u003cbr\u003eSilencer – installation\u003cbr\u003eSilencer – removal\u003cbr\u003eStoplight switch – inspection\u003cbr\u003eStoplight switch – installation\u003cbr\u003eStoplight switch – removal\u003cbr\u003eSupplementary Information\u003cbr\u003eVacuum tank – inspection\u003cbr\u003eVacuum tank – installation\u003cbr\u003eVacuum tank – removal\u003cbr\u003e4C. Parking Brake System\u003cbr\u003eParking brake – inspection\u003cbr\u003eParking brake – installation\u003cbr\u003eParking brake – removal\u003cbr\u003eParking brake lever – installation\u003cbr\u003eParking brake lever – removal\u003cbr\u003eParking brake switch – inspection\u003cbr\u003eParking brake switch – installation\u003cbr\u003eParking brake switch – removal\u003cbr\u003eSupplementary Information\u003cbr\u003e4D. ABS\u003cbr\u003eFront exciter ring – installation\u003cbr\u003eFront exciter ring – removal\u003cbr\u003eSupplementary Information\u003cbr\u003e4Z. Brake Electrical Control\u003cbr\u003eEHCU – installation\u003cbr\u003eEHCU – removal\u003cbr\u003eEHCU – setting\u003cbr\u003eFront wheel speed sensor – inspection\u003cbr\u003eFront wheel speed sensor – installation\u003cbr\u003eFront wheel speed sensor – removal\u003cbr\u003eRear wheel speed sensor – inspection\u003cbr\u003eRear wheel speed sensor – installation\u003cbr\u003eRear wheel speed sensor – removal\u003cbr\u003eSupplementary Information\u003cbr\u003eDriveline, Axle\u003cbr\u003e3C. Drive Shaft System\u003cbr\u003eFront drive shaft – disassembly\u003cbr\u003eFront drive shaft – inspection\u003cbr\u003eFront drive shaft – installation\u003cbr\u003eFront drive shaft – reassembly\u003cbr\u003eFront drive shaft – removal\u003cbr\u003eFront hub – disassembly\u003cbr\u003eFront hub – inspection\u003cbr\u003eFront hub – installation\u003cbr\u003eFront hub – reassembly\u003cbr\u003eFront hub – removal\u003cbr\u003eKnuckle – inspection\u003cbr\u003eKnuckle – installation\u003cbr\u003eKnuckle – removal\u003cbr\u003eRear axle – inspection\u003cbr\u003eRear axle – installation\u003cbr\u003eRear axle – removal\u003cbr\u003eRear drive shaft – disassembly\u003cbr\u003eRear drive shaft – inspection\u003cbr\u003eRear drive shaft – installation\u003cbr\u003eRear drive shaft – reassembly\u003cbr\u003eRear drive shaft – removal\u003cbr\u003eRear hub – inspection\u003cbr\u003eRear hub – installation\u003cbr\u003eRear hub – removal\u003cbr\u003eSupplementary Information\u003cbr\u003eWheel alignment check\u003cbr\u003eEV Control\u003cbr\u003e51B. Mechanical\u003cbr\u003eAccelerator pedal – inspection\u003cbr\u003eAccelerator pedal – installation\u003cbr\u003eAccelerator pedal – removal\u003cbr\u003eBreather – installation\u003cbr\u003eBreather – removal\u003cbr\u003eeAxle (front) – inspection\u003cbr\u003eeAxle (front) – installation\u003cbr\u003eeAxle (front) – removal\u003cbr\u003eeAxle (front) – setting\u003cbr\u003eeAxle (front) oil cooler – installation\u003cbr\u003eeAxle (front) oil cooler – removal\u003cbr\u003eeAxle (front) oil seal – installation\u003cbr\u003eeAxle (front) oil seal – removal\u003cbr\u003eeAxle (rear) – inspection\u003cbr\u003eeAxle (rear) – installation\u003cbr\u003eeAxle (rear) – removal\u003cbr\u003eeAxle (rear) – setting\u003cbr\u003eeAxle (rear) oil cooler – installation\u003cbr\u003eeAxle (rear) oil cooler – removal\u003cbr\u003eeAxle (rear) oil seal – installation\u003cbr\u003eeAxle (rear) oil seal – removal\u003cbr\u003eeAxle gear oil – replacement\u003cbr\u003ePBW – installation\u003cbr\u003ePBW – removal\u003cbr\u003ePBW – setting\u003cbr\u003eSelector lever – disassembly\u003cbr\u003eSelector lever – installation\u003cbr\u003eSelector lever – reassembly\u003cbr\u003eSelector lever – removal\u003cbr\u003eSupplementary Information\u003cbr\u003e51D. Cooling Warm up System\u003cbr\u003eChiller – installation\u003cbr\u003eChiller – removal\u003cbr\u003eCoolant for EV system – inspection\u003cbr\u003eCoolant for EV system – replacement\u003cbr\u003eCoolant for high voltage battery pack – inspection\u003cbr\u003eCoolant for high voltage battery pack – replacement\u003cbr\u003eHigh voltage heater (high voltage battery pack) – inspection\u003cbr\u003eHigh voltage heater (high voltage battery pack) – installation\u003cbr\u003eHigh voltage heater (high voltage battery pack) – removal\u003cbr\u003eRadiator (EV system) – inspection\u003cbr\u003eRadiator (EV system) – installation\u003cbr\u003eRadiator (EV system) – removal\u003cbr\u003eRadiator (high voltage battery pack) – inspection\u003cbr\u003eRadiator (high voltage battery pack) – installation\u003cbr\u003eRadiator (high voltage battery pack) – removal\u003cbr\u003eReserve tank (EV system) – installation\u003cbr\u003eReserve tank (EV system) – removal\u003cbr\u003eSub-tank (high voltage battery pack) – installation\u003cbr\u003eSub-tank (high voltage battery pack) – removal\u003cbr\u003eSupplementary Information\u003cbr\u003eWater control valve – inspection\u003cbr\u003eWater control valve – installation\u003cbr\u003eWater control valve – removal\u003cbr\u003eWater pump1 (for EV system) – installation\u003cbr\u003eWater pump1 (for EV system) – removal\u003cbr\u003eWater pump2 (for EV system) – installation\u003cbr\u003eWater pump2 (for EV system) – removal\u003cbr\u003eWater pump (high voltage battery pack) – installation\u003cbr\u003eWater pump (high voltage battery pack) – removal\u003cbr\u003e51J. Electrical System\u003cbr\u003eCharge indicator light (green) and charging error light (red) and charging cancel switch – inspection\u003cbr\u003eCharge indicator light (green) and charging error light (red) and charging cancel switch – installation\u003cbr\u003eCharge indicator light (green) and charging error light (red) and charging cancel switch – removal\u003cbr\u003eCharging inlet – inspection\u003cbr\u003eCharging inlet – installation\u003cbr\u003eCharging inlet – removal\u003cbr\u003eDC-DC converter (12V) – installation\u003cbr\u003eDC-DC converter (12V) – removal\u003cbr\u003eHigh voltage battery pack – inspection\u003cbr\u003eHigh voltage battery pack – installation\u003cbr\u003eHigh voltage battery pack – removal\u003cbr\u003eHigh voltage battery pack – setting\u003cbr\u003eHigh voltage motor cable – installation\u003cbr\u003eHigh voltage motor cable – removal\u003cbr\u003eJunction box – installation\u003cbr\u003eJunction box – removal\u003cbr\u003eJunction box cover – installation\u003cbr\u003eJunction box cover – removal\u003cbr\u003eJunction box fuse – installation\u003cbr\u003eJunction box fuse – removal\u003cbr\u003eOBC – installation\u003cbr\u003eOBC – removal\u003cbr\u003eOBC – setting\u003cbr\u003eService plug – installation\u003cbr\u003eService plug – removal\u003cbr\u003eSupplementary Information\u003cbr\u003e51Z. EV Control Electrical Control\u003cbr\u003eCoolant level sensor (high voltage battery pack) – inspection\u003cbr\u003eCoolant level sensor (high voltage battery pack) – installation\u003cbr\u003eCoolant level sensor (high voltage battery pack) – removal\u003cbr\u003eCoolant temperature sensor (Front of high voltage battery pack) – inspection\u003cbr\u003eCoolant temperature sensor (Front of high voltage battery pack) – installation\u003cbr\u003eCoolant temperature sensor (Front of high voltage battery pack) – removal\u003cbr\u003eCoolant temperature sensor (Front of radiator for EV system) – inspection\u003cbr\u003eCoolant temperature sensor (Front of radiator for EV system) – installation\u003cbr\u003eCoolant temperature sensor (Front of radiator for EV system) – removal\u003cbr\u003eCoolant temperature sensor (Rear of high voltage battery pack) – inspection\u003cbr\u003eCoolant temperature sensor (Rear of high voltage battery pack) – installation\u003cbr\u003eCoolant temperature sensor (Rear of high voltage battery pack) – removal\u003cbr\u003eCoolant temperature sensor (Rear of radiator for EV system) – inspection\u003cbr\u003eCoolant temperature sensor (Rear of radiator for EV system) – installation\u003cbr\u003eCoolant temperature sensor (Rear of radiator for EV system) – removal\u003cbr\u003eCoolant temperature sensor (Rear of Radiator for high voltage battery pack) – inspection\u003cbr\u003eCoolant temperature sensor (Rear of Radiator for high voltage battery pack) – installation\u003cbr\u003eCoolant temperature sensor (Rear of Radiator for high voltage battery pack) – removal\u003cbr\u003eVCU – installation\u003cbr\u003eVCU – removal\u003cbr\u003eVCU – setting\u003cbr\u003eHVAC\u003cbr\u003e7B. Heater Ventilator Airconditioner\u003cbr\u003eAccumulator – installation\u003cbr\u003eAccumulator – removal\u003cbr\u003eActuator – installation\u003cbr\u003eActuator – removal\u003cbr\u003eBlower – installation\u003cbr\u003eBlower – removal\u003cbr\u003eBlower module – inspection\u003cbr\u003eBlower module – installation\u003cbr\u003eBlower module – removal\u003cbr\u003eBlower motor – inspection\u003cbr\u003eBlower motor – installation\u003cbr\u003eBlower motor – removal\u003cbr\u003eCompressor oil – replacement\u003cbr\u003eCondenser – installation\u003cbr\u003eCondenser – removal\u003cbr\u003eControl panel – inspection\u003cbr\u003eControl panel – installation\u003cbr\u003eControl panel – removal\u003cbr\u003eControl panel – setting\u003cbr\u003eCoolant for cabin heater – inspection\u003cbr\u003eCoolant for cabin heater – replacement\u003cbr\u003eCoolant level sensor (for air conditioning) – inspection\u003cbr\u003eCoolant level sensor (for air conditioning) – installation\u003cbr\u003eCoolant level sensor (for air conditioning) – removal\u003cbr\u003eElectric compressor – installation\u003cbr\u003eElectric compressor – removal\u003cbr\u003eEvaporator core – installation\u003cbr\u003eEvaporator core – removal\u003cbr\u003eHeater core – installation\u003cbr\u003eHeater core – removal\u003cbr\u003eHeater evaporator unit – installation\u003cbr\u003eHeater evaporator unit – removal\u003cbr\u003eHigh voltage heater (for air conditioning) – inspection\u003cbr\u003eHigh voltage heater (for air conditioning) – installation\u003cbr\u003eHigh voltage heater (for air conditioning) – removal\u003cbr\u003eIntake door – installation\u003cbr\u003eIntake door – removal\u003cbr\u003eRear ventilation duct – installation\u003cbr\u003eRear ventilation duct – removal\u003cbr\u003eSub tank (for air conditioning) – installation\u003cbr\u003eSub tank (for air conditioning) – removal\u003cbr\u003eSupplementary Information\u003cbr\u003eVent grille – installation\u003cbr\u003eVent grille – removal\u003cbr\u003eVentilation duct – installation\u003cbr\u003eVentilation duct – removal\u003cbr\u003eWater pump (for air conditioning) – installation\u003cbr\u003eWater pump (for air conditioning) – removal\u003cbr\u003eWater-cooled condenser – installation\u003cbr\u003eWater-cooled condenser – removal\u003cbr\u003e7Z. HVAC Control\u003cbr\u003eA_C control unit – installation\u003cbr\u003eA_C control unit – removal\u003cbr\u003eA_C control unit – setting\u003cbr\u003eBattery expansion valve – inspection\u003cbr\u003eBattery expansion valve – installation\u003cbr\u003eBattery expansion valve – removal\u003cbr\u003eCooling expansion valve – inspection\u003cbr\u003eCooling expansion valve – installation\u003cbr\u003eCooling expansion valve – removal\u003cbr\u003eEvaporator temperature sensor – inspection\u003cbr\u003eEvaporator temperature sensor – installation\u003cbr\u003eEvaporator temperature sensor – removal\u003cbr\u003eHeating expansion valve – inspection\u003cbr\u003eHeating expansion valve – installation\u003cbr\u003eHeating expansion valve – removal\u003cbr\u003eInside air temperature sensor – inspection\u003cbr\u003eInside air temperature sensor – installation\u003cbr\u003eInside air temperature sensor – removal\u003cbr\u003eLow pressure solenoid valve – inspection\u003cbr\u003eLow pressure solenoid valve – installation\u003cbr\u003eLow pressure solenoid valve – removal\u003cbr\u003eOutside air temperature sensor – inspection\u003cbr\u003eOutside air temperature sensor – installation\u003cbr\u003eOutside air temperature sensor – removal\u003cbr\u003ePressure sensor – inspection\u003cbr\u003ePressure sensor – installation\u003cbr\u003ePressure sensor – removal\u003cbr\u003eRefrigerant temperature sensor (outside cab) – inspection\u003cbr\u003eRefrigerant temperature sensor (outside cab) – installation\u003cbr\u003eRefrigerant temperature sensor (outside cab) – removal\u003cbr\u003eSun sensor – inspection\u003cbr\u003eSun sensor – installation\u003cbr\u003eSun sensor – removal\u003cbr\u003eSupplementary Information\u003cbr\u003eThermal management control unit – installation\u003cbr\u003eThermal management control unit – removal\u003cbr\u003eRestraints\u003cbr\u003e8B. Airbag Systems\u003cbr\u003eCurtain airbag – installation\u003cbr\u003eCurtain airbag – removal\u003cbr\u003eCurtain airbag – scrapping\u003cbr\u003eDriver airbag – installation\u003cbr\u003eDriver airbag – removal\u003cbr\u003eDriver airbag – scrapping\u003cbr\u003eFar side air bag – installation\u003cbr\u003eFar side air bag – removal\u003cbr\u003eFar side air bag – scrapping\u003cbr\u003eKnee air bag – installation\u003cbr\u003eKnee air bag – removal\u003cbr\u003eKnee air bag – scrapping\u003cbr\u003ePassenger airbag – installation\u003cbr\u003ePassenger airbag – removal\u003cbr\u003ePassenger airbag – scrapping\u003cbr\u003eSide airbag – installation\u003cbr\u003eSide airbag – removal\u003cbr\u003eSide airbag – scrapping\u003cbr\u003eSRS coil – installation\u003cbr\u003eSRS coil – removal\u003cbr\u003e8C. Seat Belt Systems\u003cbr\u003eFront buckle side seat belt – installation\u003cbr\u003eFront buckle side seat belt – removal\u003cbr\u003eFront tongue side seat belt (with pretensioner) (crew cab) – installation\u003cbr\u003eFront tongue side seat belt (with pretensioner) (crew cab) – removal\u003cbr\u003eFront tongue side seat belt (with pretensioner) (crew cab) – scrapping\u003cbr\u003eFront tongue side seat belt (with pretensioner) (extend cab) – installation\u003cbr\u003eFront tongue side seat belt (with pretensioner) (extend cab) – removal\u003cbr\u003eFront tongue side seat belt (with pretensioner) (extend cab) – scrapping\u003cbr\u003eFront tongue side seat belt (without pretensioner) (crew cab) – installation\u003cbr\u003eFront tongue side seat belt (without pretensioner) (crew cab) – removal\u003cbr\u003eFront tongue side seat belt (without pretensioner) (extend cab) – installation\u003cbr\u003eFront tongue side seat belt (without pretensioner) (extend cab) – removal\u003cbr\u003eRear buckle side seat belt – installation\u003cbr\u003eRear buckle side seat belt – removal\u003cbr\u003eRear tongue side seat belt (with pretensioner) – installation\u003cbr\u003eRear tongue side seat belt (with pretensioner) – removal\u003cbr\u003eRear tongue side seat belt (with pretensioner) – scrapping\u003cbr\u003eRear tongue side seat belt (without pretensioner) – installation\u003cbr\u003eRear tongue side seat belt (without pretensioner) – removal\u003cbr\u003eSupplementary Information\u003cbr\u003e8Z. Seat Belt and SRS Airbag Electrical Control\u003cbr\u003eDoor side airbag sensor – installation\u003cbr\u003eDoor side airbag sensor – removal\u003cbr\u003eFloor side airbag sensor – installation\u003cbr\u003eFloor side airbag sensor – removal\u003cbr\u003eFront airbag sensor – installation\u003cbr\u003eFront airbag sensor – removal\u003cbr\u003eRear side airbag sensor (crew cab) – installation\u003cbr\u003eRear side airbag sensor (crew cab) – removal\u003cbr\u003eRear side airbag sensor (extend cab) – installation\u003cbr\u003eRear side airbag sensor (extend cab) – removal\u003cbr\u003eSRS control unit – installation\u003cbr\u003eSRS control unit – removal\u003cbr\u003eSRS control unit – setting\u003cbr\u003eSupplementary Information\u003cbr\u003eSteering\u003cbr\u003e6B. Power Assisted System\u003cbr\u003ePower steering unit – disassembly\u003cbr\u003ePower steering unit – inspection\u003cbr\u003ePower steering unit – installation\u003cbr\u003ePower steering unit – reassembly\u003cbr\u003ePower steering unit – removal\u003cbr\u003ePower steering unit – setting\u003cbr\u003eSteering column – inspection\u003cbr\u003eSteering column – installation\u003cbr\u003eSteering column – removal\u003cbr\u003eSupplementary Information\u003cbr\u003e6Z. Steering Electrical Control\u003cbr\u003eSteering angle sensor – installation\u003cbr\u003eSteering angle sensor – removal\u003cbr\u003eSteering angle sensor – setting\u003cbr\u003eSuspension\u003cbr\u003e2B. Front Suspension\u003cbr\u003eIndependent suspension – disassembly\u003cbr\u003eIndependent suspension – inspection\u003cbr\u003eIndependent suspension – installation\u003cbr\u003eIndependent suspension – reassembly\u003cbr\u003eIndependent suspension – removal\u003cbr\u003eSupplementary Information\u003cbr\u003e2C. Rear Suspension\u003cbr\u003eLeaf rigid suspension – disassembly\u003cbr\u003eLeaf rigid suspension – inspection\u003cbr\u003eLeaf rigid suspension – installation\u003cbr\u003eLeaf rigid suspension – reassembly\u003cbr\u003eLeaf rigid suspension – removal\u003cbr\u003eSupplementary Information\u003cbr\u003e2D. Wheel, Tire System\u003cbr\u003eBarometric pressure sensor – inspection\u003cbr\u003eBarometric pressure sensor – installation\u003cbr\u003eBarometric pressure sensor – removal\u003cbr\u003eDisc wheel and tire – inspection\u003cbr\u003eDisc wheel and tire – installation\u003cbr\u003eDisc wheel and tire – removal\u003cbr\u003eSupplementary Information\u003cbr\u003eTire air pressure sensor – installation\u003cbr\u003eTire air pressure sensor – removal\u003cbr\u003eTire air pressure sensor – setting\u003c\/p\u003e\n\u003cdiv class=\"markdown markdown-main-panel md-content enable-luminous-fast-follows enable-updated-hr-color tutor-markdown-rendering\" id=\"model-response-message-contentr_7148d38f6380d350\" aria-busy=\"false\" aria-live=\"polite\" dir=\"ltr\"\u003e\n\u003ctable data-path-to-node=\"0\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eManual Property\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cstrong\u003eSpecification Details\u003c\/strong\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,1,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,1,0,0\" data-index-in-node=\"0\"\u003eBrand\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,1,1,0\"\u003eIsuzu\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,2,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,2,0,0\" data-index-in-node=\"0\"\u003eModel\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,2,1,0\"\u003eIsuzu D-Max TFS EV Series Pickup\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,3,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,3,0,0\" data-index-in-node=\"0\"\u003eType of Machine\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,3,1,0\"\u003eAutomotive-Pickup\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,4,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,4,0,0\" data-index-in-node=\"0\"\u003eType of Manual\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,4,1,0\"\u003eWorkshop Manual – Mechanical Repair Procedures\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,5,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,5,0,0\" data-index-in-node=\"0\"\u003eEngine\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,5,1,0\"\u003eEV Engine\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,6,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,6,0,0\" data-index-in-node=\"0\"\u003eEdition \u0026amp; Region\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,6,1,0\"\u003e2nd edition, Europe, Israel, and Turkey only\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,7,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,7,0,0\" data-index-in-node=\"0\"\u003ePublication Date\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,7,1,0\"\u003e2025\/08\/01 (Manual Date: 2025)\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,8,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,8,0,0\" data-index-in-node=\"0\"\u003ePart Number\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,8,1,0\"\u003eTFHTML-WEN-2541EV\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,9,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,9,0,0\" data-index-in-node=\"0\"\u003eFile Size\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,9,1,0\"\u003e236.89 MB\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,10,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,10,0,0\" data-index-in-node=\"0\"\u003eFormat\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,10,1,0\"\u003ePDF\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,11,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,11,0,0\" data-index-in-node=\"0\"\u003eLanguage\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,11,1,0\"\u003eEnglish\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,12,0,0\" style=\"color: rgb(255, 42, 0);\"\u003e\u003cb data-path-to-node=\"0,12,0,0\" data-index-in-node=\"0\"\u003eNumber of Pages\u003c\/b\u003e\u003c\/span\u003e\u003c\/td\u003e\n\u003ctd\u003e\u003cspan data-path-to-node=\"0,12,1,0\"\u003e3112 Pages\u003c\/span\u003e\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003c\/div\u003e\n\u003cp\u003e\u003cspan style=\"color: rgb(43, 0, 255);\"\u003e\u003cstrong\u003ewww.themanualsgroup.com\u003c\/strong\u003e\u003c\/span\u003e\u003c\/p\u003e","brand":"The Manuals Group - PDF Manuals Download","offers":[{"title":"Default Title","offer_id":52101250613495,"sku":null,"price":130.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0665\/3909\/4263\/files\/Isuzu_D-Max_TFS_EV_Series_2025_Mechanical_Repair_Procedure_TFHTML-WEN-2541EV.png?v=1793940680","url":"https:\/\/www.themanualsgroup.com\/products\/isuzu-d-max-tfs-ev-2025-mechanical-repair-tfhtml-wen-2541ev","provider":"The Manuals Group","version":"1.0","type":"link"}