Service Repair Manual 

This comprehensive service repair manual is a must-have for any owner of a 2008-2015 Terex Site Dumper. It provides detailed instructions and guidance on how to maintain, troubleshoot, and repair all models of this versatile machine. With accurate information and expert insights, this PDF file download will save you time and money in the long run.

Service Repair Models Covered:
100 - 150 - 200
HD850 - HD1000 - HD1200
TA2E - TA2SE
PT/PS2000 - PT/PS3000
PT/PS3500H - PT4000H
PT/PS6WAS - PT7AWS
PT/PS5000 - PT/PS6000 - PT7000
TA5/TA5S - TA6/TA6S -TA7
PT9000 - PT10000
TA9 - TA10

MANUAL CONTENTS:-
GENERAL INFORMATION 0
GENERAL INFORMATION 0–01–2
GENERAL SAFETY 0–01–23
ACCESSORIES A01
DISASSEMBLY AND ASSEMBLY — 100 — 150 — 200 — ROADING LIGHTS A01–01–1
DISASSEMBLY AND ASSEMBLY — 850HD — 1000HD — 1200HD — FRONT ROADING
LIGHTS
A01–01–3
DISASSEMBLY AND ASSEMBLY — TA2 SERIES — FRONT ROADING LIGHTS A01–01–5
DISASSEMBLY AND ASSEMBLY — 2000 — 4000H — FRONT ROADING LIGHTS
SWING SKIP
A01–01–7
DISASSEMBLY AND ASSEMBLY — 2000 — 4000H — FRONT ROADING LIGHTS
STRAIGHT SKIP
A01–01–9
DISASSEMBLY AND ASSEMBLY — TA5 — TA6 — FRONT ROADING LIGHTS SWING
SKIP
A01–01–11
DISASSEMBLY AND ASSEMBLY — TA5 — TA10 — FRONT ROADING LIGHTS
STRAIGHT SKIP
A01–01–13
DISASSEMBLY AND ASSEMBLY — PS6–AWS — FRONT ROADING LIGHTS SWING
SKIP
A01–01–15
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PT7–AWS — FRONT ROADING
LIGHTS STRAIGHT SKIP
A01–01–17
DISASSEMBLY AND ASSEMBLY — 850HD — 1000HD — 1200HD — REAR ROADING
LIGHTS
A01–01–19
DISASSEMBLY AND ASSEMBLY — TA2 SERIES — REAR ROADING LIGHTS A01–01–21
DISASSEMBLY AND ASSEMBLY — 2000 — TA7 — REAR ROADING LIGHTS A01–01–23
DISASSEMBLY AND ASSEMBLY — TA9 — TA10 — REAR ROADING LIGHTS A01–01–25
DISASSEMBLY AND ASSEMBLY — PS6–AWS — PT6–AWS — PT7–AWS — REAR
ROADING LIGHTS
A01–01–27
SPECIFICATIONS — ROADING LIGHTS A01–01–29
SKIPS B02
REMOVAL AND INSTALLATION — POWER TIP SKIP B02–01–1
REMOVAL AND INSTALLATION — POWER SWIVEL SKIP B02–01–5
REMOVAL AND INSTALLATION — HIGH DISCHARGE SKIP B02–01–9
REMOVAL AND INSTALLATION — TA2 SERIES SKIP B02–01–11
REMOVAL AND INSTALLATION — POWER SWIVEL SKIP — HYDRAULIC CYLINDER B02–01–13
REMOVAL AND INSTALLATION — POWER TIP SKIP — HYDRAULIC CYLINDER B02–01–15
DISASSEMBLY AND ASSEMBLY — TIP HYDRAULIC CYLINDER 100 – 150 – 200 B02–01–19
DISASSEMBLY AND ASSEMBLY — TIP HYDRAULIC CYLINDER HD850 — HD1000 B02–01–25
DISASSEMBLY AND ASSEMBLY — TIP HYDRAULIC CYLINDER HD1200 B02–01–31
DISASSEMBLY AND ASSEMBLY — TIP HYDRAULIC CYLINDER PS2000 – PS3000 —
PS3500H — PS4000H
B02–01–35
DISASSEMBLY AND ASSEMBLY — TIP HYDRAULIC CYLINDER PT3500H — PT4000H B02–01–39
DISASSEMBLY AND ASSEMBLY — TIP CYLINDER TA5S — TA6S — PS6–AWS B02–01–43
DISASSEMBLY AND ASSEMBLY — TIP HYDRAULIC CYLINDER TA6 — PT6–AWS
— PT7–AWS
B02–01–47
DISASSEMBLY AND ASSEMBLY — TIP HYDRAULIC CYLINDER TA10 B02–01–51
DISASSEMBLY AND ASSEMBLY — TIP HYDRAULIC CYLINDER TA2 SERIES B02–01–55
TRANSMISSION C03
DESCRIPTION AND OPERATION — 100 — 150 — 200 — NEWAGE 40M
TRANSMISSION
C03–01–1
DIAGNOSING AND TESTING — 100 — 150 — 200 — NEWAGE 40M TRANSMISSION C03–01–7
REMOVAL AND INSTALLATION—100—150—200—NEWAGE 40M TRANSMISSION C03–01–9
REMOVAL AND INSTALLATION — 100 — 150 — 200 — CLUTCH PLATE C03–01–13
REMOVAL AND INSTALLATION — 100 — 150 — 200 — PROPSHAFT C03–01–15
DISASSEMBLY AND ASSEMBLY — 100 — 150 — 200 — NEWAGE 40M
TRANSMISSION
C03–01–17
SPECIFICATIONS — 100 — 150 — 200 — NEWAGE 40M TRANSMISSION C03–01–41
DESCRIPTION AND OPERATION — PT PS 2000 — PT PS 3000 — NEWAGE 85M
TRANSMISSION
C03–02–1
DIAGNOSING AND TESTING — PT PS 2000 — PT PS 3000 — NEWAGE 85M
TRANSMISSION
C03–02–7
REMOVAL AND INSTALLATION — PT PS 2000 — PT PS 3000 — NEWAGE 85M
TRANSMISSION
C03–02–9
REMOVAL AND INSTALLATION — TA2 SERIES— NEWAGE 85M TRANSMISSION C03–02–13
REMOVAL AND INSTALLATION — PT PS 2000 — PT PS 3000 — CLUTCH PLATE C03–02–17
REMOVAL AND INSTALLATION — TA2 SERIES— PROPELLER SHAFT C03–02–19
REMOVAL AND INSTALLATION — PT PS 2000 — PT PS 3000 — PROPELLER SHAFT C03–02–21
DISASSEMBLY AND ASSEMBLY — PT PS 2000 — PT PS 3000 — NEWAGE 85M
TRANSMISSION
C03–02–23
SPECIFICATIONS — TA2 SERIES — PS 2000 — PT PS 3000 — NEWAGE 85M —
TRANSMISSION
C03–02–49
DESCRIPTION AND OPERATION — TA5 — TA10— ITL SS 600 TRANSMISSION C03–03–1
DIAGNOSING AND TESTING — TA5 — TA10 — ITL SS600 SERIES TRANSMISSION C03–03–5
DIAGNOSING AND TESTING — TA5 — TA10 — ITL SS 600 TRANSMISSION TORQUE
CONVERTER STALL TEST
C03–03–9
REMOVAL AND INSTALLATION — TA5 — TA7— ITL SS 600 TRANSMISSION C03–03–15
REMOVAL AND INSTALLATION — TA9 — TA10 — ITL SS 600 TRANSMISSION C03–03–25
REMOVAL AND INSTALLATION — TA5 — TA10 — PROPELLER SHAFT C03–03–33
REMOVAL AND INSTALLATION — TA5 — TA10 — TORQUE CONVERTER C03–03–35
DISASSEMBLY AND ASSEMBLY — TA5 — TA10 — ITL SS 600 TRANSMISSION C03–03–37
DISASSEMBLY AND ASSEMBLY — TA5 — TA10 — ITL SS 600 TRANSMISSION —
POLYTETRAFLUOROETHANE (PTFE) PISTON RING SEALS
C03–03–65
DISASSEMBLY AND ASSEMBLY — TA5 — TA10 — ITL SS 600 TRANSMISSION —
REVERSER UNIT
C03–03–67
DISASSEMBLY AND ASSEMBLY — TA5 — TA10 — ITL SS 600 TRANSMISSION —
SOLENOID VALVE
C03–03–75
SPECIFICATIONS — TA5 — TA10 — ITL SS 600 TRANSMISSION C03–03–77
DESCRIPTION AND OPERATION — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — TRANSMISSION
C03–04–1
DIAGNOSING AND TESTING — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — TRANSMISSION
C03–04–10
DIAGNOSING AND TESTING — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — TRANSMISSION PRESSURE TESTING
C03–04–15
REMOVAL AND INSTALLATION — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE TRANSMISSION
C03–04–17
REMOVAL AND INSTALLATION — PT6–AWS — PS6–AWS — PT7–AWS —
PROPELLER SHAFT
C03–04–25
REMOVAL AND INSTALLATION — PT6–AWS — PS6–AWS — PT7–AWS — TORQUE
CONVERTER
C03–04–29
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — TRANSMISSION
C03–04–31
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — INPUT SHAFT
C03–04–53
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — COUNTERSHAFT
C03–04–71
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — REVERSE IDLER SHAFT
C03–04–73
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — OUTPUT SHAFT
C03–04–75
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — HYDRAULIC MULTIPLATE CLUTCH FOUR-WHEEL DRIVE
SHAFT
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — DIRECTION CONTROL VALVE
C03–04–95
DISASSEMBLY AND ASSEMBLY — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE — GEAR LEVER HOUSING
C03–04–99
SPECIFICATIONS — PT6–AWS — PS6–AWS — PT7–AWS — TURNER
SYNCHROSHUTTLE TRANSMISSION
C03–04–101
TRANSFER BOX D04
DESCRIPTION AND OPERATION — TA2 SERIES — PS PT 2000 PS PT 3000 —
NEWAGE G2000 TRANSFER BOX
D04–01–1
DIAGNOSING AND TESTING — PS PT 2000 PS PT 3000, NEWAGE G2000 TRANSFER
BOX
D04–01–3
REMOVAL AND INSTALLATION — TA2 SERIES — PS PT 2000 — PS PT 3000 —
NEWAGE G2000 TRANSFER BOX
D04–01–5
DISASSEMBLY AND ASSEMBLY — PS PT 2000 PS PT 3000, NEWAGE G2000
TRANSFER BOX
D04–01–9
SPECIFICATIONS — PS PT 2000 PS PT 3000, NEWAGE G2000 TRANSFER BOX D04–01–15
DESCRIPTION AND OPERATION — TA5 — TA10 — NEWAGE T2500 TRANSFER BOX D04–02–1
DIAGNOSING AND TESTING — TA5 — TA10 — NEWAGE T2500 TRANSFER BOX D04–02–3
REMOVAL AND INSTALLATION — TA5 — TA10 — NEWAGE T2500 TRANSFER BOX D04–02–5
DISASSEMBLY AND ASSEMBLY — TA5 — TA10 — NEWAGE T2500 TRANSFER BOX D04–02–9
SPECIFICATIONS — TA5 — TA10 — NEWAGE T2500 TRANSFER BOX D04–02–15
STEERING SYSTEM E05
DESCRIPTION AND OPERATION — 100 — 150 — 200 — STEERING SYSTEM E05–01–1
REMOVAL AND INSTALLATION — 100 — 150 — 200 — STEERING COLUMN E05–01–3
REMOVAL AND INSTALLATION — 100 — 150 — 200 — TIE ROD END E05–01–5
GENERAL PROCEDURE — 100 — 150 — 200 — TOE ADJUSTMENT E05–01–7
SPECIFICATIONS — 100 — 150 — 200 — STEERING SYSTEM E05–01–9
HYDRAULIC SYSTEM DIAGRAM — HD850 — HD1000 — HD1200 E05–02–1
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — STEERING
COLUMN
E05–02–3
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — STEERING
HYDRAULIC CYLINDER
E05–02–7
REMOVAL AND INSTALLATION — HD850 — HD1000 — HD1200 — STEERING
ORBITROL VALVE
E05–02–11
DISASSEMBLY AND ASSEMBLY — HD850 — HD1000 — HD1200 — STEERING
HYDRAULIC CYLINDER
E05–02–15
SPECIFICATIONS — HD850 — HD1000 — HD1200 — STEERING SYSTEM E05–02–21
HYDRAULIC STEERING SYSTEM DIAGRAM — 2000 — TA10 E05–03–2
REMOVAL AND INSTALLATION — 2000 — TA10 — STEERING COLUMN ASSEMBLY E05–03–5
REMOVAL AND INSTALLATION — 2000 — 4000H — STEERING HYDRAULIC
CYLINDER
E05–03–9
REMOVAL AND INSTALLATION — TA5 — TA10 — STEERING HYDRAULIC CYLINDER E05–03–13
REMOVAL AND INSTALLATION — 2000 — TA10 — STEERING ORBITROL VALVE E05–03–17
DISASSEMBLY AND ASSEMBLY — 2000 — 4000H — STEERING HYDRAULIC
CYLINDER
E05–03–21
DISASSEMBLY AND ASSEMBLY — TA5 — TA10 — STEERING HYDRAULIC
CYLINDER
E05–03–25
SPECIFICATIONS — 2000 — TA10 — STEERING SYSTEM E05–03–29
DESCRIPTION AND OPERATION — PT6–AWS — PS6–AWS — PT7–AWS —
STEERING SYSTEM
E05–04–1
DIAGNOSING AND TESTING — PT6–AWS — PS6–AWS — PT7–AWS — STEERING
SYSTEM
E05–04–5
REMOVAL AND INSTALLATION — PT6–AWS — PS6–AWS — PT7–AWS — STEERING
ORBITROL VALVE
E05–04–7
HYDROSTATIC DRIVE
OPERATORS ENVIRONMENT
ELECTRICS
CHASSIS AND BODYWORK
STEER, DRIVE AND DRIVE STEER AXLES
WHEELS AND TYRES
PARKING BRAKE AND BRAKE CONTROLS
ENGINE

TOTAL PAGES - 1979
PDF FILE SIZE - 64 MB

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