Download Doosan Wheel Loader DL500 Shop Manual K1010637E PDF (English) 

Get the ultimate maintenance and repair resource with the official Doosan Wheel Loader DL500 Shop Manual (Part No. K1010637E). This comprehensive PDF guide is specifically designed for technicians, mechanics, and machine owners looking to perform accurate diagnostics, routine servicing, and major overhauls. www.themanualsgroup.com

MODEL COVERED :
Doosan DL500 Wheel Loader

CONTENTS INCLUDED :
Safety
Wheel Loader Safety SP000814
Safety Precautions
Applicable Models
To the Operator of a DOOSAN Wheel Loader
General Safety Essentials
Location of Safety Labels
Unauthorized Modifications
General Hazard Information
Before Starting Engine
Machine Operation
Maintenance
Battery
Towing
Shipping and Transportation
Specifications
Specification for DL500 SP000801
Safety Precautions
Applicable Models
Component Locations
General Specifications
Engine Performance Curves
Working Range and Dimensions
Working Capacities
Material Weight
General Maintenance
General Maintenance Procedures SP000097
Safety Precautions
Applicable Models
Welding Precautions and Guidelines
Hydraulic System General Precautions
Maintenance Service and Repair Procedure
Hydraulic System Cleanliness and Oil Leaks
Cleaning and Inspection
Standard Torques SP000813
Safety Precautions
Applicable Models
Torque Values for Standard Metric Fasteners
Torque Values for Standard U.S. Fasteners
Type 8 Phosphate Coated Hardware
Torque Values for Hose Clamps
Torque Values for Split Flanges
Torque Wrench Extension Tools
Engine
QSM11 Engine SP000755
Safety Precautions
Applicable Models
QSM11 Engine
Introduction
Engine Identification
Operating Instructions
Maintenance Guidelines
Maintenance Procedures at Daily Interval
Maintenance Procedures at 500 Hours or 6 Months
Maintenance Procedures at 1500 Hours
Adjustment, Repair and Replacement
System Diagrams
Service Literature
Component Manufacturers
Service Assistance
Troubleshooting Symptoms
Maintenance Specifications
Drive Train
Transmission and Torque Converter (ZF4WG310) SP000786
Safety Precautions
Applicable Models
General
Transmission and Torque Converter
Transmission Electric Components
Transmission Faults Codes
Transmission Electrical Circuits
AEB Starter
Installation View
Hydraulic Control Unit (HSG-94)
Transmission Disassembly
Transmission Reassembly
Transmission Error Codes (ZF) SP000100
Safety Precautions
Applicable Models
Introduction
Abbreviations
Display
Display During Operation
Display During AEBMode
Definition of Operating Modes
Table of Fault Codes
Table of Fault Codes ERGOControl
Measurement of Resistance at Actuator/ sensors and Cable
AXLE (ZF AP – 420R) SP000788
Safety Precautions
Applicable Models
General Description
Special Tools
Planetary Rigid Axle AP 420R Disassembly
Differential Disassembly (Version – Screwed Bearing Caps)
Differential Disassembly (Version – Cast-on Bearing Caps)
Differential Disassembly (Version – Screwed and Cast-on Bearing Caps)
Final Drive Reassembly
Differential Reassembly (Version – Screwed Bearing Caps)
Differential Reassembly (Version – Cast-on Bearing Caps)
Differential Reassembly (Version – Screwed and Cast-on Bearing Caps)
Drive Shaft SP000789
Safety Precautions
Applicable Models
Brake
Service Brake SP000790
Safety Precautions
Applicable Models
General Description
Service Brake System
Brake Supply Valve SP000121
Safety Precautions
Applicable Models
Brake, Pilot and Fan Motor Supply Valve
Parking Brake SP000122
Safety Precautions
Applicable Models
General Description
Brake Pedal Valve SP000796
Safety Precautions
Applicable Models
General Description
Accumulator SP000791
Safety Precautions
Applicable Models
General Description
Steering
Steering Unit SP000792
Safety Precautions
Applicable Models
General Description
Flow Amplifier SP000126
Safety Precautions
Applicable Models
General Description
Special Tools and Materials
Troubleshooting, Testing and Adjustment
Disassembly
Cleaning and Inspection (Wear Limits and Tolerances)
Reassembly
Cushion Valve SP000127
Safety Precautions
Applicable Models
Cushion Valve
Jerk Softener (Dual Cross Relief Valve)
Emergency Steering SP000793
Safety Precautions
Applicable Models
General Description
Pump and DC Motor
Frame
Articulation Center SP000802
Safety Precautions
Applicable Models
General Description
Counterweight SP000130
Safety Precautions
Applicable Models
Specifications
Counterweight
Tank
Oil Tank SP000794
Safety Precautions
Applicable Models
General Description
Fuel Tank SP000797
Safety Precautions
Applicable Models
General Description
Hydraulics
Main Control Valve SP000809
Safety Precautions
Applicable Models
General Description
Parts List
Specifications
Components
Load Isolation System SP000800
Safety Precautions
Applicable Models
General Description
Cooling System SP000795
Safety Precautions
Applicable Models
General
Cooling System
Fan Motor
Pilot System SP000799
Safety Precautions
Applicable Models
Overview
Function
Block Diagram
Fingertip Joystick
Walvoil FNR Joystick
Hydraulic Schematic (DL500) SP000804
Safety Precautions
Applicable Models
General Description
DL500
Electrical System
Air Conditioner SP000172
Safety Precautions
Applicable Models
General Description
Refrigerant Circulation
Control Panel
Control Specifications
Temperature Level Control and Display
Air Discharge According to Path Selection
Airconditioning System Circuit Diagram
Troubleshooting
Weight of R134a Gas Used In Machines
Refrigerant System Repairs
Electrical System SP000803
Overview
Electric Supply System
Engine Starting Circuit
Engine Preheating System
Engine Stop System
Charging System
Monitoring System
Windshield Wiper
Lighting System
ECU System
Engine Fault Code
Cooling Fan Control System
Emergency Steering System (Option)
Electric Detent System
Electrical Schematic (DL500) SP000806
Safety Precautions
Applicable Models
General Description
DL500

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