Download Exeed E03 REEV 2025 Service (English)

Discover professional service and maintenance for the Exeed E03 REEV 2025. Keep your vehicle performing at its best with expert inspections, routine servicing, engine and battery diagnostics, hybrid system checks, brake maintenance, oil and filter changes, and genuine replacement parts. Regular servicing helps improve vehicle efficiency, safety, reliability, and driving comfort. Choose specialized Exeed E03 REEV 2025 service solutions to maintain performance, protect essential components, and ensure a smooth and dependable driving experience.

MODEL COVERED :
Exeed E03 REEV 2025

CONTENTS INCLUDED :
1 OVERVIEW
1.1 INTRODUCTION
1 Foreword
2 Information Description
3 Maintenance Instruction
4 Circuit Inspection
5 ECU Troubleshooting
6 Plastic Repair
7 High Voltage Test and Repair
8 High Voltage Maintenance Information
1.2 MAINTENANCE AND REPAIR
1 Maintenance
2 Repair
2 SQRH4J15 ENGINE
2.1 SQRH4J15 ENGINE ELECTRONIC CONTROL SYSTEM
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Intake pressure/temperature sensor
5 Electronic throttle
6 Knock sensor
7 Coolant Temperature Sensor
8 Speed Sensor
9 Phase Sensor
10 Boost Pressure Sensor
11 VVT Control Valve
12 Fuel Rail Injector
13 High Pressure Fuel Rail Pressure Sensor
14 Canister Control Valve
15 Engine Control Unit (ECU)
2.2 SQRH4J15 ENGINE MECHANICAL SYSTEM
1 Warnings and Precautions
2 System Overview
3 Diagnosis & Testing
4 Cylinder Head Cover
5 Crankshaft Front Oil Seal
6 Crankshaft Rear Oil Seal
7 Flywheel
8 Engine Timing Chain
9 Camshaft and Rocker Arm
10 Cylinder head
11 Engine Assembly
12 Cylinder Block Unit Repair
2.3 SQRH4J15 ENGINE FUEL SUPPLY SYSTEM
1 Warnings and Precautions
2 System Overview
3 Diagnosis & Testing
4 High Pressure Fuel Pipe
5 High Pressure Fuel Pump, Roller Tappet
6 Inlet pipe
7 Fuel Filler Pipe
8 Fuel Filler Cap Assembly
9 Electric Fuel Pump Assembly
10 Fuel Tank Assembly
11 Fuel Rail Injector Assembly
2.4 SQRH4J15 ENGINE EMISSION SYSTEM
1 Warnings and Precautions
2 System Overview
3 Diagnosis & Testing
4 Canister Solenoid Valve
5 Charcoal Canister Solenoid Valve Air Outlet Pipe
6 Fuel Vapor Pipe Assembly
7 Activated Charcoal Canister Assembly
8 Upstream Oxygen Sensor
9 Downstream Oxygen Sensor
10 GPF Temperature Sensor
11 Differential pressure sensor
12 EGR System
2.5 SQRH4J15 ENGINE INTAKE SYSTEM
1 Warnings and Precautions
2 System Overview
3 Diagnosis & Testing
4 Air Filter Element (4WD Model)
5 Air Filter Element (RWD Model)
6 Air Direct Pipe Assembly
7 Air Filter Assembly (4WD Model)
8 Air Filter Assembly (RWD Model)
9 Intake Hose Assembly
10 Electronic Throttle Assembly
11 Intercooler Assembly
12 Intake Manifold Assembly
13 Oil-gas Separator Assembly
2.6 SQRH4J15 ENGINE EXHAUST SYSTEM
1 Warnings and Precautions
2 System Overview
3 Diagnosis & Testing
4 Turbocharger Heat Insulator
5 Intercooler Pipe
6 Turbocharger Assembly
7 Precatalytic Converter Assembly
8 Front Muffler Assembly
9 Rear Muffler Assembly
10 Battery Quarter Heat Insulator
2.7 SQRH4J15 ENGINE COOLING SYSTEM
1 Warnings and Precautions
2 System Overview
3 Diagnosis & Testing
4 Coolant Replacement
5 Water Side Thermal Management Module
6 Cooling Fan Assembly
7 Radiator Assembly
8 Electric Water Pump Assembly
9 Electronic Thermostat Assembly
10 Engine Outlet Port Cover
11 Water pipe
2.8 SQRH4J15 ENGINE LUBRICATION SYSTEM
1 Warnings and Precautions
2 System Overview
3 Diagnosis & Testing
4 Engine Oil Replacement
5 Oil Filter
6 Oil Pressure Sensor
7 Oil Cooler Assembly
8 Oil Pan
9 Oil Pump Assembly
2.9 SQRH4J15 ENGINE IGNITION SYSTEM
1 Warnings and Precautions
2 System Overview
3 Diagnosis & Testing
4 Ignition Coil Assembly
5 Spark Plug
3 POWER SYSTEM
3.1 FRONT MOTOR CONTROL UNIT
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Motor control unit assembly
5 Front MCU Power Cable
3.2 Transmission Assembly
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Transmission oil
5 Transmission Assembly
6 Pressure Filter (Filter)
7 Differential Oil Seal
8 Input Flange Oil Seal
9 Oil cooler
3.3 Alternator Assembly
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Generator Oil
5 Alternator Assembly
6 Oil cooler
7 Power battery two-phase cable wire harness
3.4 power battery pack assembly
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 power battery pack assembly
3.5 Rear Electrical Drive Three-In-One Assembly
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Gearbox Oil
5 Differential Oil Seal
6 Rear MCU Power Cable
7 Rear Electrical Drive Three-In-One Assembly
8 Electric Oil Pump
9 Oil cooler
10 Electrical Drive Three-In-One Assembly Air Tightness Test
3.6 CHARGING/DISCHARGING SYSTEM
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Diagnostic Information (EVCC)
5 On-board Charger CDU Assembly
6 DC Charging Wire Harness Assembly
7 EVCC Assembly
4 HEAT MANAGEMENT SYSTEM
4.1 COOLING/HEATING SYSTEM
1 Warnings and Precautions
2 System Overview
3 Draining and Adding Coolant
4 Water Side Thermal Management Module
5 Active Intake Grille Assembly
6 Electric Water Pump Assembly
7 Three-way water valve
8 High Voltage Heater
9 Coolant Temperature Sensor (Low Temperature Radiator Outlet Pipe)
10 High Temperatures Radiator Assembly
11 Low Temperature Radiator Assembly
12 Cooling Fan Assembly
4.2 Air conditioning system
1 Warnings and Precautions
2 System Overview
3 Refrigerant
4 Refrigerant oil
5 A/C Element
6 Outside Temperature Sensor
7 Electric compressor
8 Electric A/C Wire Harness
9 Fragrance Generator
10 Rear A/C Control Panel Assembly
11 Anion generator
12 Condenser Assembly
13 Automatic HVAC Assembly
5 DRIVE TRAIN
5.1 DRIVE SHAFT
1 Warnings and Precautions
2 System Overview
3 Front Drive Shaft Assembly
4 Rear Drive Shaft Assembly
5 Rear Output Shaft Assembly
6 BRAKE SYSTEM
6.1 BRAKE CONTROL SYSTEM
1 Warnings and Precautions
2 System components diagram
3 Diagnostic Information
4 Front Wheel Speed Sensor
5 Rear Wheel Speed Sensor with Caliper Wire Harness Assembly
6 Brake switch
7 Integrated Brake Controller Assembly
8 Automatic Brake Pedal Assembly
6.2 BRAKE
1 Warnings and Precautions
2 System Overview
3 FRONT BRAKE ASSEMBLY
4 Front Brake Disc Assembly
5 Front Brake Plate
6 REAR BRAKE ASSEMBLY
7 Rear Brake Disc Assembly
8 Rear Brake Plate
6.3 Parking Brake System
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Electronic Parking Controller Assembly
7 SUSPENSION SYSTEM
7.1 SUSPENSION CONTROL SYSTEM
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Front Height Sensor Assembly
5 Rear Height Sensor Assembly
6 Front Body Acceleration Sensor Assembly
7 Rear Body Acceleration Sensor Assembly
8 Air suspension controller
7.2 Front suspension (air suspension)
1 Warnings and Precautions
2 System Overview
3 On-vehicle inspection
4 Front Upper Control Arm Assembly
5 Lower Control Arm Assembly
6 Front Lateral Stabilizer Bar Assembly
7 Front Lateral Stabilizer Bar Connecting Rod
8 Front shock absorber assembly
9 Front Height Sensor Assembly
10 CDC Wire Harness Bracket
11 Body acceleration sensor assembly
12 Front Air Hose I Assembly
13 Front Air Hose II Assembly
14 Front Hub Bearing
15 Suspension
16 Front Sub Frame Assembly
7.3 AIR SUSPENSION (AIR SUSPENSION)
1 Warnings and Precautions
2 System Overview
3 On-vehicle inspection
4 Rear Upper Control Arm Assembly
5 Rear Lower Control Arm Assembly
6 Rear Trailing Arm Assembly
7 Rear Pull Rod Assembly
8 Rear control arm assembly
9 Rear Lateral Stabilizer Bar Connecting Rod
10 Rear Lateral Stabilizer Bar Assembly
11 Rear Shock Absorber Assembly
12 Rear Air Spring Assembly
13 Air suspension controller
14 Air Supply Unit Assembly
15 Air Reservoir
16 Rear Height Sensor Assembly
17 Rear Left Air Hose Assembly
18 Rear Right Air Hose Assembly
19 Rear Hub Bearing
20 Suspension
21 Rear Sub Frame Assembly
7.4 FRONT SUSPENSION
1 Warnings and Precautions
2 System Overview
3 On-vehicle inspection
4 Front Upper Control Arm Assembly
5 Front Lower Control Arm Assembly
6 Front Shock Absorber Assembly
7 Front Lateral Stabilizer Bar Assembly
8 Front Lateral Stabilizer Bar Connecting Rod
9 Front Hub Bearing
10 Front Sub Frame Assembly
7.5 REAR SUSPENSION
1 Warnings and Precautions
2 System Overview
3 On-vehicle inspection
4 Rear Suspension Upper Control Arm
5 Rear Suspension Lower Control Arm
6 Rear Trailing Arm Assembly
7 Rear Pull Rod Assembly
8 Rear control arm assembly
9 Rear Lateral Stabilizer Bar Connecting Rod
10 Rear Lateral Stabilizer Bar
11 Rear Shock Absorber Assembly
12 Rear Coil Spring
13 Rear Hub Bearing
14 Rear Sub Frame Assembly
7.6 Four-wheel alignment
1 System Overview
2 Front Wheel Alignment
3 Rear Wheel Alignment
7.7 Tires/Wheels
1 Warnings and Precautions
2 System Overview
3 Wheel
4 Wheel Bolt
7.8 Tire Pressure Monitoring System (TPMS)
1 Warnings and Precautions
2 System Overview
3 Tire Pressure Sensor
8 STEERING SYSTEM
8.1 POWER STEERING SYSTEM
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Steering Wheel Body
5 STEERING COLUMN
6 Steering Intermediate Shaft
7 Electronic Power Steering Gear with Tie Rod Assembly
8 Front Steering Knuckle Assembly
9 Rear Steering Knuckle Assembly
9 ELECTRICAL EQUIPMENT
9.1 BODY DOMAIN CONTROL MODULE
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information (FLZCU)
4 Diagnostic information (FRZCU)
5 Left Zone Control Unit
6 Electronic Accelerator Pedal Assembly
7 Right Zone Control Unit
9.2 ON-BOARD NETWORK SYSTEM
1 On-board Network Overview
2 LIN network
3 CAN network diagnosis
4 Ethernet (EHT) network diagnosis
9.3 Power supply
1 Warnings and Precautions
2 System Overview
3 Battery Sensor
4 Battery
5 Battery positive fuse box
6 Front compartment fuse and relay box assembly
7 Instrument electrical box assembly
8 Luggage Compartment Fuse and Relay Box
9.4 VEHICLE DRIVING WARNING SYSTEM
1 Description
2 Exterior Speaker
9.5 ANTI-THEFT/VEHICLE ENTRY/START SYSTEM
1 Warnings and Precautions
2 System Overview
3 Front Low Frequency Antenna
4 High performance low frequency antenna
5 Interior Low Frequency Antenna
6 Rear Low Frequency Antenna
9.6 INFORMATION AND ENTERTAINMENT SYSTEM
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Diagnostic Information
5 Audio Head Unit Display
6 Domain Controller Module
7 Mid-range Speaker
8 USB Charging Module
9 USB charging module (SD card)
10 USB Charging Module
11 Tweeter
12 Center speaker assembly
13 Woofer
14 Tweeter
15 Center Speaker
16 Roof Tweeter
17 Surround Speaker
18 Speaker Power Amplifier
19 Subwoofer
9.7 INFORMATION COMMUNICATION SYSTEM
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Information Communication Module
5 Ecall Backup Power Supply
6 GPS Antenna
7 Plate Antenna
8 Microphone
9.8 Mobile phone wireless charging module
1 System Overview
2 Diagnostic Information
3 Mobile phone wireless charging module
9.9 HUD Head Up Display
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 HUD Head Up Display
9.10 Instrument Cluster
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Instrument Cluster
9.11 Combination switch
1 System Overview
2 Diagnostic Information
9.12 Airbag
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Frontal Collision Sensor Assembly
5 Side Collision Sensor Assembly
6 Side Pressure Collision Sensor Assembly
7 Driver Airbag Assembly
8 Front Passenger Airbag Assembly
9 Left Curtain Shield Airbag Assembly
10 Front Seat Side Airbag Assembly
11 Airbag Controller Assembly
10 ASSIST DRIVING SYSTEM
10.1 AUTOMATIC DRIVING COMPUTING CENTER
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information (Bosch)
4 Diagnostic information (HOLO)
5 Automatic Driving Controller (BOSCH)
6 Automatic Driving Controller (HOLO)
10.2 Millimeter Wave Corner Radar Module
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Microwave wave corner radar
10.3 Long Distance Ultrasonic Radar Module
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Long Distance Ultrasonic Sensor
5 Ultrasonic Controller
10.4 Camera Module
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 front panoramic camera
5 Side Camera
6 Rear panoramic camera
7 Multi-function Front Camera
8 Front driving camera
9 Side front view camera
10 Side rear view camera
11 Rear surrounding view camera
12 Driver Monitoring Camera
13 Passenger Monitoring Camera
10.5 High Precision Positioning Module
1 Warnings and Precautions
2 Diagnostic Information
3 High Precision Positioning Module
11 INTERIOR
11.1 INTERIOR LIGHTING
1 System Overview
2 Front Interior Dome Light Assembly
3 Rear Interior Dome Light Assembly
4 Glove box light
5 Luggage Compartment Light Assembly
6 Vanity mirror light
11.2 Inside Rear View Mirror
1 System Overview
2 Inside Rear View Mirror Assembly
11.3 BACKUP POWER SUPPLY SOCKET
1 BACKUP POWER SUPPLY SOCKET
11.4 SEAT
1 System Overview
2 Driver Seat
3 Rear Seat Cushion Assembly
4 Rear Seatback Assembly
11.5 Seat belt
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Front seat belt assembly
5 Rear Seat Belt Assembly
6 Front seat belt buckle assembly
7 Double buckle/small buckle assembly
11.6 Instrument panel/auxiliary fascia console
1 System Overview
2 Auxiliary Fascia Console Assembly
3 Instrument Panel Body Assembly
4 Auxiliary Fascia Console Assembly
5 Glove box
6 Instrument Panel Crossmember Assembly
11.7 A/B/C-pillar Trim Panel
1 System Overview
2 A-pillar trim panel assembly
3 B-pillar trim panel assembly
4 C-pillar Trim Panel Assembly
11.8 Roof
1 System Overview
2 Sun visor
3 Passenger grip (if equipped)
4 Roof Assembly
11.9 Carpet
1 System Overview
2 Front carpet
3 Rear carpet
11.10 Tonneau Cover Assembly
1 System Overview
2 Tonneau Cover Assembly
12 EXTERIOR
12.1 LIGHTING SYSTEM
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Diagnostic Information
5 Diagnostic Information
6 Front Position Light
7 Front left interactive signal indicator
8 Left headlight assembly
9 Rear Combination Light (Fixed) Assembly
10 Back Door Combination Light Assembly
11 Third Stop Light Assembly (With Spoiler)
12 Third Stop Light Assembly (Without Spoiler)
13 License Plate Light Assembly
14 Rear Left Retro-reflector
12.2 Outside Rear View Mirror
1 System Overview
2 Left Outside Rear View Mirror
12.3 Wiper/Washer
1 System Overview
2 Front Wiper Drive System Assembly
3 Front Main Wiper Arm
4 Front Sub Wiper Arm
5 Front Main Wiper Blade
6 Front Sub Wiper Blade
7 Washer Fluid Reservoir
8 Washer Pipeline
9 Front Washer Nozzle
10 Combination Switch Assembly
12.4 Horn
1 System Overview
2 High Pitched Horn Assembly
3 Low Pitched Horn Assembly
12.5 DOOR
1 Warnings and Precautions
2 System Overview
3 Diagnostic Information
4 Front door assembly
5 Front Left Door Protector Body
6 Front Left Door Electric Switch
7 Front Left Power Door Actuator Assembly
8 Front Door Stopper Assembly
9 Front Door Seal
10 Rear door assembly
11 Rear Left Door Protector Body
12 Rear Left Door Power Switch
13 Rear Left Power Door Actuator Assembly
14 Rear Door Check Assembly
15 Rear Door Weatherstrip
12.6 Door lock
1 System Overview
2 Front Left Door Lock Assembly
3 Front Left Outside Handle Assembly
4 Front Left Door Lock Cylinder
5 Side Door Lock Striker
6 Rear Left Door Lock Assembly
7 Rear Left Outside Handle Assembly
12.7 Window, glass regulator
1 System Overview
2 Front Left Side Door Glass Assembly
3 Front Left Rope-wheeled Glass Regulator Assembly
4 Front Left Door Weather Bar
5 Driver Glass Regulator Switch
6 Rear Left Side Door Glass Assembly
7 Rear Left Rope-wheeled Glass Regulator Assembly
8 Rear Left Door Weather Bar
9 Rear Left Door Glass Regulator Switch Assembly
10 Front Windshield Assembly
11 Panoramic Sunroof Glass Assembly
12 Rear Windshield Assembly
13 Rear Left Quarter Window Assembly
12.8 Luggage Compartment Door
1 System Overview
2 Luggage Compartment Door Assembly
3 Luggage Compartment Door Trim Board Assembly
4 Luggage Compartment Emergency Opening Method
5 Self-engage Luggage Compartment Lock Assembly
6 Back Door Switch Assembly
7 Back Door Closed Switch
8 Back Door Upper Trim Panel Assembly (Without Spoiler)
9 Back Door Upper Trim Panel Assembly (With Spoiler)
10 Spoiler Assembly
11 Electric Spoiler Mechanism Assembly
12 Luggage Compartment Door Left Hinge Seat Assembly
13 Luggage Compartment Door Weatherstrip
14 Luggage Compartment Baffler Plate
15 Back Doorsill Pressure Plate Assembly
16 Rear Floor Cushion
17 left luggage compartment wheel house assembly
18 Left Electric Support Assembly
19 Tension Spring Assembly
12.9 Engine Hood
1 System Overview
2 Front Compartment Cover Assembly
3 Front Compartment Cover Left Gas Spring Assembly
4 Front Compartment Cover Hinge Assembly
5 Front Windshield Lower Trim Panel
6 Engine Hood Sound Insulator
7 Adjustable Buffer Block
8 Front Compartment Cover Weatherstrip
9 Engine Hood Lock Assembly
10 Front Compartment Cover Lock Cable Assembly
11 front compartment trim cover assembly
12.10 Front Bumper
1 System Overview
2 Front Bumper Upper Trim Panel
3 Front Bumper Upper Mounting Panel
4 Front Bumper Assembly
5 Front Bumper Bracket
6 Front Impact Beam Assembly
7 Lower Impact Beam Assembly
12.11 Rear Bumper
1 System Overview
2 Rear Bumper Body Assembly
3 Rear Bumper Left Mounting Bracket
4 Rear Impact Beam Assembly
12.12 Exterior
1 System Overview
2 Front Left Wheel House Protector Assembly
3 Front Left Quarter Trim Strip Assembly
4 Lidar guard
5 Roof guard
6 Front Left Door Trim Strip Assembly
7 Left Skirt Protector
8 Left Quarter B Pillar Trim Panel
9 Rear Left Wheel House Protector Assembly
10 charging port cover assembly
11 front chassis protector
12 Left Chassis Protector
13 rear chassis protector
14 Rear Left Suspension Bottom Protector
12.13 Vehicle Signs
1 System Overview
2 Left Wing Trim Name Plate
3 ES signage
13 Sheet Metal/Paint
13.1 Information and Repair of Plastic Panel
1 Warnings and Precautions
2 System Overview
3 Inspection and Adjustment
13.2 Paint
1 Surface Treatment
2 Paint Coating Description
3 Corrosion
4 Cavity Sealant
5 Sealant
6 Painting Galvanized Sheets
13.3 Body Dimensions
1 Body Dimensions
2 Lifting and Fixing Points
3 Body Gap Dimensions
13.4 Sheet Metal
1 Safety Reminder Description
2 Standard Description for Maintenance
3 Instructions for Body Repair Tools
4 Body Structure
5 Primer
6 Cutting
7 Allowable Joint Positions
8 Description of Welding
9 Front Impact Beam Body
10 Front Bumper Crossmember Left Mounting Panel Assembly
11 Rear Impact Beam Body
12 Left Wing Body
13 Front Left Wing Front Mounting Bracket, Left Wing Middle Bracket
14 Left Wing Upper Bracket, Left Wing Middle Bracket
15 Left Wing Lower Bracket
16 Front Roof Beam Inner Panel
17 Front Roof Beam Reinforcing Panel
18 Middle Roof Beam Inner Panel
19 Middle Roof Beam Reinforcing Panel
20 Left Quarter Outer Skin Assembly
21 Center Part of Front Left Wheel House Upper Reinforcement Beam Outer Panel Assembly
22 Left Door Ring Reinforcing Panel Assembly
23 Rear Left Side Beam Reinforcing Panel
24 Left Doorsill Rear Connecting Panel Assembly
25 Parcel Rack Beam Assembly
26 Parcel Rack Assembly
27 Rear Left Combination Light Upper Mounting Panel
28 Rear Left Gutter Channel Body
29 Rear Left Combination Light Mounting Panel Assembly
30 Charging Port Box Assembly
31 Rear End Outer Panel Assembly
32 Rear End Inner Panel Assembly
33 Front Part of Left Quarter Inner Panel Assembly
34 Rear Part Of Left Quarter Inner Panel Assembly
35 Left Doorsill Inner Panel Assembly
36 Rear Part of Left Doorsill Inner Panel Assembly
37 Front Left Riser Assembly
38 Front Windshield Lower Crossmember Assembly
39 Front Left Side Rail Wheel House Assembly
40 Front Baffle Crossmember Assembly
41 Front Cowl Assembly
42 Front Floor Assembly
43 Rear Floor Crossmember Assembly
44 Rear Left Rail Assembly

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