Download Gradall Excavator XL2200 Operator Parts Service Manual PDF ( English )

Ensure maximum job-site productivity, precise maintenance, and comprehensive machine overhaul capability with the Gradall Excavator XL2200 Operator, Parts & Service Document Manual PDF. As a versatile, high-efficiency compact telescopic excavator engineered with a signature multi-position tilting and extending boom for superior maneuverability, reach, and grading precision across tight municipal, utility, and construction sites, the baseline Gradall XL2200 relies on an advanced integration of robust diesel powertrains, high-pressure hydraulic circuits, planetary drive assemblies, and specialized mechanical control systems. When performing routine operator safety checks, sourcing exact replacement components, or executing complex hydraulic, transmission, and electrical repairs, having factory-authorized OEM documentation is essential to minimizing equipment downtime and preserving peak operational efficiency. www.themanualsgroup.com

MODEL COVERED :
Gradall XL2200 Telescopic Hydraulic Excavator

CONTENTS INCLUDED :
2460-4142 XL2200 COMBINED SERVICE MANUAL
OPERATOR INSTRUCTION
29629 XL2200 Owner/Operator Manual
SCHEDULED MAINTENANCE
29630 XL2200 Scheduled Maintenance Manual
HYDRAULIC SYSTEM OPERATION
8021-9003 Crawler Hydraulic Schematic
29718 XL2200 Hydraulic System Operations Manual
29805 XL2000 Series Hydraulic Reservoir Return Filter Manual
29801 Hydraulic Swing Pressure Follow-Up Inspection Procedure
29804 Hydraulic Adjustments
MECHANICAL ADJUSTMENTS
29706 XL2200 Boom Adjustment Procedure
75580 Ausco Brake Technical Page
7-116 Char-Lynn Hydraulic Motor Service Manual
29712 Boom Extension Installation
ELECTRICAL
29812 XL2200 Upperstructure Electrical System Manual
1M-128 Delco Remy Cranking Motor Service Manual
8026-9001 Upper Wiring Diagram
8026-3004 Upper Harness
8026-3005 Engine Harness
8026-3013 Seat Harness
8026-3007 Console Assembly
CRAWLER
29635 XL Series Crawler Maintenance Manual
29302 Kayaba Service Manual
MISCELLANEOUS
HE92-2 EMI Safety Manual
20013 Gradall Safety Manual
XL2200 Operators Manual 2460-4143 2002.pdf (48 Pages)
XL2200 Illustrated Parts Manual 24604141 2023.pdf (360 Pages)
Contents:
Service Kits
Section 1 Frame & Attaching Parts
Figure 1-1 Frame Assembly
Figure 1-2 Rotating Platform, R. H. View
Figure 1-3 Rotating Platform, L.H. View
Figure 1-4 Swing Bearing, Cradle & Hoist Cylinder Mounting Pins & Lube System
Section 2 Boom
Figure 2-1 Boom Cradle
Figure 2-2 Main Boom & Roller Assemblies
Figure 2-3 Telescope Boom Assembly
Figure 2-4 Bucket Linkage
Section 3 Attachments
Figure 3-1 18” & 24” Excavating Buckets
Figure 3-2 30” & 36” Excavating Buckets
Figure 3-3 Pavement Removal Bucket
Figure 3-4 60” Ditching Bucket & 60” Ditching Bucket w/Constant Radius
Figure 3-5 60” Ditching Bucket
Figure 3-6 Rammer Bracket Installation
Figure 3-7 Rammer Bracket Installation
Figure 3-8 4’ Boom Extension
Figure 3-9 Fixed Thumb Grapple Assembly
Figure 3-10 Fixed Thumb Grapple
Section 4 Engine & Attaching Parts
Figure 4-1 Engine Assembly, L.H. View
Figure 4-2 Engine Assembly, R.H. View
Figure 4-3 Air Cleaner & Installation
Figure 4-4 Air Cleaner Assembly
Figure 4-5 Exhaust System
Figure 4-6 Fuel Tank Assembly
Figure 4-7 Oil Cooler, Radiator & Hoses
Section 5 Drive Train
Figure 5-1 Track Chain & Shoes
Figure 5-2 Bottom Roller & Carrier Roller
Figure 5-3 Front Idler Track Adjuster Assembly
Figure 5-4 Crawler Drive – Control
Figure 5-5 Crawler Drive – Hydraulic Motor
Figure 5-6 Crawler Drive – Gearbox
Section 6 Cab
Figure 6-1 Operators Cab
Figure 6-2 Cab Door
Figure 6-3 Cab Seat
Figure 6-4 Cab Miscellaneous
Figure 6-5 Cab Heater & Installation
Section 7 Controls
Figure 7-1 Joystick Assembly
Figure 7-2 Foot Pedals & Installation
Section 8 Hydraulic Circuits
Figure 8-1 Oil Supply to Pumps
Figure 8-2 Hydraulic Pressure to Control Valves
Figure 8-3 Hydraulic Hosing to Joystick & Foot Operated Pedal
Figure 8-4 Dump Circuit
Figure 8-5 Hoist Pilot
Figure 8-6 Boom Pilot
Figure 8-7 Tool Pilot
Figure 8-8 Propel Pilot
Figure 8-9 Swing Pilot
Figure 8-10 Swing & Swing Brake
Figure 8-11 Hoist Cylinder
Figure 8-12 Boom Cylinder
Figure 8-13 Tool Cylinder
Figure 8-14 Swing Motor
Figure 8-15 Tilt Motor
Figure 8-16 Upper Propelling
Figure 8-17 Center Pin Hosing
Figure 8-18 Drive Assembly Drain Hoses
Section 9 Hydraulic Components
Figure 9-1 Hoist Cylinder Assembly
Figure 9-2 Boom Cylinder & Tilt Gland Assembly
Figure 9-3 Tool Cylinder Assembly
Figure 9-4 Main Pump – Front
Figure 9-5 Main Pump – Rear
Figure 9-6 Tool, Hoist, Propel & Auxiliary Hydraulic Valve
Figure 9-7 Tool Valve Section
Figure 9-8 Hoist Valve Section
Figure 9-9 Propel Valve Section
Figure 9-10 Auxiliary Valve Section
Figure 9-11 Tilt, Boom, Swing & Propel Valve
Figure 9-12 Tilt Valve Section
Figure 9-13 Boom Valve Section
Figure 9-14 Swing Valve Section
Figure 9-15 Reservoir Assembly
Figure 9-16 Swing Transmission Installation
Figure 9-17 Swing Transmission
Figure 9-18 Swing Motor
Figure 9-19 Swing Brake
Figure 9-20 Tilt Transmission Installation
Figure 9-21 Tilt Transmission
Figure 9-22 Tilt Brake
Figure 9-23 Tilt Motor
Figure 9-24 Center Pin
Figure 9-25 Foot Operated Pedal Valve
Figure 9-26 Thermal By-Pass Valve
Figure 9-27 Clamp Sets & Miscellaneous Hydraulic Components
Figure 9-28 Pump Valve
Figure 9-29 Combination Valve
Section 10 Electrical
Figure 10-1 Batteries & Miscellaneous Electrical Components
Figure 10-2 Cab Console
Section 11 Decals
Figure 11-1 Decals
Section 12 Options
Figure 12-1 Air Conditioner Installation
Figure 12-2 Air Conditioner Installation
Figure 12-3 Air Conditioning Evaporator Kit
Figure 12-4 AM/FM Cassette Stereo Installation
Figure 12-5 Auxiliary Fan Installation
Figure 12-6 Auxiliary Fan Installation
Figure 12-7 Auxiliary Hydraulic Valve Module Installation
Figure 12-8 Auxiliary Hydraulic Valve Field Conversion
Figure 12-9 Additional Battery Installation
Figure 12-10 Cold Start Installation
Figure 12-11 Cold Start Installation
Figure 12-12 Engine Air Precleaner Installation
Figure 12-13 Engine Block Heater Installation
Figure 12-14 Engine Shutdown Installation
Figure 12-15 Engine Shutdown Installation
Figure 12-16 Floodlight Installation
Figure 12-17 Four-Line Hose Trough Installation
Figure 12-18 Lexan Glass Installation
Figure 12-19 Lifting Arrangements
Figure 12-20 Operating Decal
Figure 12-21 Scaling Hook
Figure 12-22 Seat Belt Installation
Figure 12-23 Spark Arrestor Installation
Figure 12-24 Tool Box
Figure 12-25 Vandal Covers Installation
Figure 12-26 Vandal Covers Installation
Figure 12-27 Washer/Wiper Installation
Figure 12-28 Washer/Wiper Installation
Recommended Spare Parts
Part Number Index
XL2200 Hydraulic Schematic 80219003 2001.pdf (1 Pages)
XL2200 Electrical Schematic 80219017 2000.pdf (2 Pages)

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