Download Gradall Excavator XL6210 Operator Parts Service Manual PDF ( English )

Ensure maximum job-site productivity, precise maintenance, and comprehensive machine overhaul capability with the Gradall Excavator XL6210 Operator, Parts & Service Document Manual PDF. As a high-performance, heavy-duty telescopic excavator engineered with a signature multi-position tilting and extending boom for superior reach, digging depth, and grading precision across demanding construction and industrial projects, the Gradall XL6210 relies on an advanced integration of robust diesel powertrains, high-pressure hydraulic circuits, planetary drive assemblies, and specialized mechanical control systems. When performing routine operator safety checks, sourcing exact replacement components, or executing complex hydraulic, transmission, and electrical repairs, having factory-authorized OEM documentation is essential to minimizing equipment downtime and preserving peak operational efficiency. www.themanualsgroup.com

MODEL COVERED :
Gradall XL6210 Telescopic Hydraulic Excavator

CONTENTS INCLUDED :
6210-4001 PARTS MANUAL
UPPERSTRUCTURE
Section 1 INTRODUCTION
Section 2 BOOM ASSEMBLIES
Section 3 CAB & RELATED COMPONENTS
Section 4 HYDRAULIC SYSTEM COMPONENTS
Section 5 MAIN HYDRAULIC SYSTEMS
Section 6 PILOT HYDRAULIC SYSTEMS
Section 7 ATTACHMENTS
UNDERCARRIAGE
Section 1 INTRODUCTION
Section 2 UNDERCARRIAGE ASSEMBLY
Section 3 TRACK ASSEMBLY
XL6210 Service Manual 6210-4002 2006.pdf (489 Pages)
Contents:
6210-4002 XL6210 COMBINED SERVICE MANUAL
OPERATOR INSTRUCTION
29502 XL6210 Upperstructure Operation & Lubrication Manual
HYDRAULIC TESTING & ADJUSTMENTS
RDE93010-02-R Rexroth Variable Displacement Pump Service Manual
RDE92002-30 Rexroth Swing Pump Service Manual
RA64-774-S Rexroth Gear Pump Service Manual
RDE91001-01-R Rexroth Swing Motor Service Manual
RA64555 Rexroth Joystick
7-124 Char-Lynn Tilt Motor Service Manual
MECHANICAL ADJUSTMENTS
29604 XL4000/5000 Upperstructure Mechanical Adjustments & Repair Manual
F74290 Ausco Swing Brake
S6A Fairfield Torque-Hub Service Manual
CRAWLER
29302 Kayaba Service Manual
29635 XL Series Crawler Maintenance Manual
MISCELLANEOUS
29710 XL5000 Series Electrical System
8096-9001 Upper Wiring Diagram
F114004 Donaldson Cyclopac Service Procedures
HE92-2 EMI Safety Manual – 8060-3007.pdf
Gradall Safety 2460-4161 20013
XL6210 Operators Manual 6210-4003 2095.pdf (40 Pages)
XL6210 Ilustrated Parts Manual 6210-4004 2017.pdf (278 Pages)
Contents:
Service Kits
Section 1 Frame & Attaching Parts
Figure 1-1 Frame Assembly
Figure 1-2 Rotating Platform, R.H. View
Figure 1-3 Rotating Platform, L.H. View
Figure 1-4 Swing Bearing, Cradle & Hoist Cylinder Mounting Pins & Lube System
Section 2 Boom
Figure 2-1 Boom Cradle
Figure 2-2 Main Boom Assembly
Figure 2-3 Telescope Boom Assembly
Figure 2-4 Inside Hose Trough
Figure 2-5 Roller Bracket Assembly – Concave & Flat
Figure 2-6 360 Degree Tilt Gland Assembly
Section 3 Attachments
Figure 3-1 Rammer Hammer Installation Kit
Section 4 Engine & Attaching Parts
Figure 4-1 Engine Assembly, L.H. View
Figure 4-2 Engine Assembly, R.H. View
Figure 4-3 Air Cleaner & Installation
Figure 4-4 Air Cleaner Assembly
Figure 4-5 Exhaust System
Figure 4-6 Fuel Tank Assembly
Figure 4-7 Oil Cooler, Charge Air Cooler, Radiator & Hoses
Figure 4-8 Oil Filter Assembly
Figure 4-9 Oil Filters
Figure 4-10 Auxiliary Oil Cooler
Figure 4-11 Upper Air System
Figure 4-12 Pump Coupler Assembly
Section 5 Drive Train
Figure 5-1 Track Chain & Shoes
Figure 5-2 Track Roller Assembly
Figure 5-3 Carrier Roller Assembly
Figure 5-4 Front Idler Track Adjuster Assembly
Figure 5-5 Crawler Drive Assembly
Figure 5-6 Crawler Drive Group
Section 6 Cab
Figure 6-1 Cab Assembly
Figure 6-2 Cab Door
Figure 6-3 Acoustical Liners
Figure 6-4 Cab Console
Figure 6-5 Seat Assembly
Figure 6-6 Cab Heater & Installation
Section 7 Controls
Figure 7-1 Joystick Assembly
Figure 7-2 Foot Pedals & Installation
Section 8 Hydraulic Circuits
Figure 8-1 Oil Supply to Pumps
Figure 8-2 Hydraulic Pressure to Control Valves
Figure 8-3 Hydraulic Hosing to Joysticks & Foot Operated Valves
Figure 8-4 Dump Circuit
Figure 8-5 Hoist Pilot Hydraulic Circuit
Figure 8-6 Boom Pilot Hydraulic Circuit
Figure 8-7 Tool Pilot Hydraulic Circuit
Figure 8-8 Propel Pilot Hydraulic Circuit
Figure 8-9 Swing & Swing Brake Hydraulic Circuit
Figure 8-10 Hoist Cylinder Hydraulic Circuit
Figure 8-11 Boom Cylinder Hydraulic Circuit
Figure 8-12 Tool Cylinder Hydraulic Circuit
Figure 8-13 Dual Swing Motor
Figure 8-14 Tilt Motor Hydraulic Circuit
Figure 8-15 Upper Propelling Hydraulic Circuit
Figure 8-16 Center Pin to Crawler Drives Hosing
Section 9 Hydraulic Components
Figure 9-1 Hoist Cylinder Assembly
Figure 9-2 Boom Cylinder Assembly
Figure 9-3 Tool Cylinder Assembly
Figure 9-4 Main Pump – Front
Figure 9-5 Main Pump – Rear
Figure 9-6 Hoist, Tilt, Tool Control Valve
Figure 9-7 Hoist Valve Section
Figure 9-8 Tilt Valve Section
Figure 9-9 Tool Valve Section
Figure 9-10 Boom & Propel Control Valve Assembly
Figure 9-11 Propel Valve Section
Figure 9-12 Boom Valve Section
Figure 9-13 Auxiliary Valve Section Assembly
Figure 9-14 Reservoir Assembly
Figure 9-15 Swing Pump Assembly
Figure 9-16 Swing Pump – Positioning Piston
Figure 9-17 Swing Pump – Port Block Assembly
Figure 9-18 Swing Pump – Charge Pump & DW Control
Figure 9-19 Swing Transmission Assembly
Figure 9-20 Tilt/Swing Transmission
Figure 9-21 Swing Motor
Figure 9-22 Tilt/Swing Brake
Figure 9-23 Tilt Motor
Figure 9-24 Center Pin Assembly
Figure 9-25 Gear Pump
Figure 9-26 Foot Operated Pedal Valve
Figure 9-27 Oil Filters and Hosing
Figure 9-28 Valve Assembly
Figure 9-29 Thermal By-Pass Valve
Figure 9-30 Pressure Reducing Valve Assembly
Figure 9-31 Pressure Reducing Valve
Figure 9-32 Swing Brake Release Valve
Figure 9-33 Solenoid Valve
Figure 9-34 Pilot/Steer Valve
Figure 9-35 Clamp Sets & Misc Hydraulic Components
Figure 9-36 Tilt Brake Release Valve Assembly
Section 10 Electrical
Figure 10-1 Distribution Box Assembly
Figure 10-2 Batteries, VEC & Miscellaneous Electrical Components
Figure 10-3 Gauge Panel Assembly
Section 11 Decals
Figure 11-1 Decals, Mirrors & Manuals
Section 12 Options
Figure 12-1 Air Conditioner Kit
Figure 12-2 Condensor Installation
Figure 12-3 Air Conditioner Evaporator Kit
Figure 12-4 Fire Resistant Hydraulic Fluid Installation
Figure 12-5 Window Guard Installation
Figure 12-6 Roof Guard Installation
Recommended Spare Parts
Part Number Index
XL6210 Opertor & Safety Manual 6210-4005 2008.pdf (76 Pages)
Contents:
Section 1 – General Safety Practices
1.1 Hazard Classification System
1.2 General Precautions
1.3 Operation Safety
1.4 Personal Protection Equipment
Section 2 – Pre-Operation and Controls
2.1 Pre-Operation Checks & Inspection
2.2 Walk-Around Inspection
2.3 Safety Decals
2.4 Cab Controls & Indicators
Section 3 – Operation
3.1 Engine Operation
3.2 Checks Before Operation
3.3 Crawler Chassis
3.4 Typical Dig Cycle
3.5 Engine Shutdown
3.6 Parking the Excavator
3.7 Preservation & Storage
Section 4 – Attachments
4.1 Approved Attachments
4.2 Unapproved Attachments
4.3 Attachment Operation
Section 5 – Lubrication & Maintenance
5.1 Introduction
5.2 General Maintenance Instructions
5.3 Service & Maintenance Schedule
Section 6 – Emergency & Transport Procedures
6.1 Loss Of Power
6.2 Lifting the Machine
Section 7 – Specifications
7.1 Product Specifications
7.2 Torque Chart
7.3 Fuses
Index
XL6210 Combined Service Manual 6210-4006 2008.pdf (313 Pages)
Contents:
6210-4006 XL6210 COMBINED SERVICE MANUAL
OPERATOR INSTRUCTION
6210-4005 XL6210 Operator & Safety Manual
HYDRAULIC TESTING & ADJUSTMENTS
8091-9015 Hydraulic Schematic
RDE93010-40-R Rexroth Main Pump Repair Manual
RA 92003-S Rexroth Swing Pump Application & Service Manual
RA 10 097-S Rexroth Gear Pump Service Manual
RDE91001-01-R Rexroth Swing Motor Service Manual
RE64555 Rexroth Joystick
MECHANICAL ADJUSTMENTS
74290 Ausco Swing Brake
CRAWLER
Caterpillar Crawler Operation & Maintenance Manual
MISCELLANEOUS
80909013 Start Up Procedure
F114005 Donaldson Cyclopac Service Procedure
HE92-2 EMI Safety Manual
20013 Gradall Safety Manual

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