Download Grove Crane TM500E-2 45 Ton 226984 Parts Manual 2008 PDF (English)

Grove Crane TM500E-2 45 Ton 226984 Parts Manual 2008 PDF is a complete technical reference guide for maintenance, repair, and parts identification of the Grove TM500E-2 mobile crane. It includes detailed exploded diagrams, part numbers, assembly breakdowns, and service illustrations to support accurate troubleshooting and efficient spare parts ordering. Ideal for technicians, engineers, and heavy equipment operators, this manual ensures reliable servicing, improved repair accuracy, and reduced downtime. Available in downloadable PDF format for quick and easy access. www.themanualsgroup.com

MODEL COVERED :
Grove TM500E-2 45 Ton Crane

CONTENTS INCLUDED :
Boom Group
Boom Assembly – 4 Section
Complete Assembly
Cylinder Assembly – Telescope
Complete Assembly
Sheave Assembly – 5/8″ Rope
Socket Assy 5/8″
Socket Assy 5/8″
Kit Installation – Iflex 5 Lmi Boom
Cable Reel Lwg508 – Iflex 5
Box Assembly – Junction
Flag Assembly – A2b
Retainer
Complete Assembly
Connector Assembly
Dummy Plug, 2-Pin
Lmi Boom Instl Kit – Iflex 5
Weight And Chain Assembly
Complete Assembly
Nose Installation – Auxiliary
Sheave Assembly – 5/8″ Rope
Weight And Chain Assembly
Complete Assembly
Kit – Lmi Auxilary Boom Nose
Load Moment Indicator Kit
Installation – Auxiliary Boom
Boom Angle Indicator
Installation
Pointer Assembly
Hook Block Assembly – 25 Ton
Ball Assembly – Overhaul
(7.5 Ton)
Extension Installation – Boom
7.9 To 13.7 M (26 Ft To 45 Ft)
Extension Assembly – Boom
7.9 To 13.7 M (26 Ft To 45 Ft)
Complete Assembly
Sheave Assembly – 5/8″ Rope
Mast Assembly
Complete Assembly
Sheave Assembly – 5/8″ Rope
Carrier Installation – Jib
Extension
Extension Installation – Jib Boom
Extension Kit Installation –
Boom
Junction Box Assembly –
80mm X 75mm, Pg9 + 2-Pin
Cab Group
Cab Installation
(Tm500e2 With Rt Style)
Cab Assembly
(Tm500e2 With Rt Style)
Complete Assembly
Cab Weld
Door Installation – Cab
(Not Available As Assembly)
Kit – Skylight Wiper
(24 Volt)
Complete Assembly
Kit – Front Wiper
(24 Volt)
Complete Assembly
Skylight Assembly – Sliding
Complete Assembly
Window Assembly – Rear
Complete Assembly
Window Assembly – Right Hand
Complete Assembly
Fan Assembly – 24 Volt Cab
Complete Assembly
Seat Installation
(With Auxiliary Hoist)
Seat Assembly
(With Auxiliary Hoist)
(Not Available As Assembly)
Switch Assembly – Proximity
Complete Assembly
Controller Assembly – 8-32 Volt
Left Hand Armrest
With Auxiliary Hoist
Complete Assembly
Controller Assembly – 8-32 Volt
Right Hand Armrest
Complete Assembly
Harness Assembly – Seat
Complete Assembly
Acoustics Installation
Panel Installation – Heater Control
Panel Assembly – Heater Control
Complete Assembly
Console Installation – Front
Tm500e2
Console Assembly – Front
Tm500e2
Complete Assembly
Gauge, Tachometer/Hourmeter
(24 Volt)
Electrical System Installation
– Superstructure Cab
(Rt Cab)
Tm500e2
Harness Assembly – Overhead Panel
(Superstructure Cab)
Complete Assembly
Panel Assembly – Rear
(Superstructure Cab)
Complete Assembly
Harness Assembly – Fuse And Relay Panel
(Superstructure Cab)
Complete Assembly
Harness Assembly – Superstructure Cab
Tm500e2
Complete Assembly
Harness Assembly – Seat
(Superstructure Cab)
Tm500e2
Complete Assembly
Lever Instalaation – 360
Heater/Cooler Installation – Cab
(24 Volt)
Kit – Cab Heater And Air Conditioner
Complete Assembly
Screen Installation – Sun
Binder Installation
Pedals Installation –
With Auxiliary Hoist
Pedal Assembly – Electronic Telescope
Complete Assembly
Kit – Iflex2 Lmi Cab
Complete Assembly
Kit – Iflex2 Lmi Cab
Kit, Lmi S/S Iflex 5
Lmi S/S Instl Kit -Iflex 5
Cover Installation – Rear Cab
Control Valve Group – Upper
Hydraulic Lines Installation –
Final Assembly
(Superstructure)
Valve Installation – Control
Main And Auxiliary Hoist
Valve Assembly – Directional Control
4 Section
Complete Assembly
Valve Assembly – Accessory
With Swing Directional Control Valve
(Manifold)
Complete Assembly
Valve Assembly – Outrigger Selector
24 Volt
Complete Assembly
Hydraulic Lines Installation –
Main And Auxiliary Hoist
(Superstructure)
Hoist Group
16mm Dia Hoisting Wire Rope –
16mm Dia Hoisting Wire Rope –
Hoist Installation – Main And
Auxiliary
Hoist Assembly – Hp15c/17g
Complete Assembly
Mirror Installation – Hoist
Mirror Installation – Hoist
Turntable Group
Drive Installation – Turntable And
(Rotek)
Turntable Section
Motor Assembly – Swing Drive
Complete Assembly
Shaft Installation-Boom Pivot
Lock Installation – 360 Swing
Lock Assembly – Swing
Complete Assembly
Lock Installation – Pin
Swivel Installation –
Electric And Hydraulic
Swivel Assembly –
Electric And Hydraulic
(Not Available As Assembly)
Swivel Assembly – 2 Port Hydraulic
Complete Assembly
Slip Ring Assembly – 10
Conductor
Complete Assembly
Cylinder Installation-Lower Pivot & Lift
Cylinder Assembly – Lift
Complete Assembly
Valve Assembly – Holding
Complete Assembly
Lube Installation – Turntable Bearing
(Manual)
Bolt Installation – Bearing
Cable Installation – Pin Lock
Electrical System Installation
(Superstructure)
Tm500e2
Harness Assembly – Superstructure
Tm500e2
Complete Assembly
Cover Installation – Valve
Counterweight Install-5500 Lb
Bottle Installation – Washer
Engine Group
Power Plant Installation
Power Plant Assembly
(Not Available As Assembly)
Reservoir Assembly – Hydraulic
Complete Assembly
Filter Assy. Hyd. Return
Mounting Kit – Oil Cooler
Engine Assembly – Cummins Qsb3.3
(Not Available As Assembly)
Pump Assembly – Gear
(Clock Wise)
Complete Assembly
Pump Assembly – Piston
With Torque Limiting
Complete Assembly
Radiator/Charge Air Cooler/
Cooler Assembly – Hydraulic Oil
Complete Assembly
Cleaner Assembly – Air
Complete Assembly
Kit – Cable (Batteries)
Tm500e2
Complete Assembly
Panel Assembly – Battery Box
Kit – Relay Panel Cable
Tm500e2
Complete Assembly
Harness Assembly – Engine
Tm500e2
Complete Assembly
Cover Assembly – Battery
Complete Assembly
Hydraulic Lines Installation –
Engine Compartment
(Superstructure)
(Not Available As Assembly)
Exhaust Installation
Outrigger Group
Stowage Installation – Outrigger Float
Float Assembly – Outrigger
Frame Group
Decal Installation – Tm500e2
(Standard)
(For Reference Only)
Decal Installation – Tm500e2
(Standard Cab)
Decal Installation – Tm500e2
(Standard Carrier)
Decal Installation – Tm500e2
(Standard Superstructure)
Decal Installation – Tm500e2
(Standard Boom)
Decal Installation – Tm500e2
(Nomenclature)
Frame – Carrier
Beam Installation – Outrigger
(Not Available As Assembly)
Beam Assembly – Outrigger
Complete Assembly
Cylinder Assembly – 4″ Outrigger Jack
Complete Assembly
Cylinder Assembly – Outrigger Extension
Complete Assembly
Cylinder Assembly – 2 1/2″ O/R Extension
Complete Assembly
Decking Installation – Fender And
Lights Installation – Exterior
Alarm Installation –
Back-Up
(Not Available As Assembly)
Light Assembly – License Plate
Complete Assembly
Harness Assembly – Rear Lights
Complete Assembly
Electrical System Installation
– Carrier
Tm500e2
Harness Assembly – Carrier
Tm500e2
Complete Assembly
Control Installation – Remote
Mounted Outrigger
Panel Assembly – Left Hand Remote
Outrigger Control
Complete Assembly
Switch Assembly – Emergency Stop
(Modified)
Complete Assembly
Panel Assembly – Right Hand Remote
Outrigger Control
Complete Assembly
Switch Assembly – Emergency Stop
(Modified)
Complete Assembly
Tray Installation – Hook Block
And Headache Ball Stowage
Storage Box, Steps & Bumper Installation
Storage Box, Steps And Bumper Assembly
Complete Assembly
Box Assembly – Rear Tool
Complete Assembly
Ladder Assembly – Service
Complete Assembly
Bolt Installation – Subframe
Control Valve Group – Lower
Valve Installation – Hydraulic
Outrigger
(Carrier)
Valve Assembly – Outrigger Control
4 Section
Complete Assembly
Hydraulic Lines Installation –
Outrigger
(Carrier)
Carrier Group
Carrier Assembly – Wx-Ll Truck
Without Differential Lock
(For Reference Only)
Carrier Assembly – Wx-Ll Truck
Without Differential Lock
(For Reference Only)
Engine Block Heater
Eng Htr Recp 110v 1500w
Air Cleaner Rain Cap
Steering Universal Shaft
Shaft Shaft, Steering Uni ,
No 3/8″ Ball Check Drain
Cab Skirt
Panel Frt Lwr Headlamp ,
Panel Panel-Frt Lwr Headl ,
Key & Lock Sets
Sun Visor-Interior
Arm Rest
Coat Hook Coe
Insulation-Cab
Cab Temp System
Panel Ay,Heater A/C ,
Htr/Ac Cont Wxll
Control Control For Heate ,
Htr/Air Cond Ducting-Wxll
Duct Ay,Air-Lh ,
Air Duct ,
Reflectors-Side
Battery,Johnson Control,
Battery Cables
Battery Cable ,
Battery Cable ,
Wheels Disc Frt, Alum
Disc Wheels-Rear
Whl Brgs
Eng Oil Fill,Isc07,Wxll
Dipstick Assy,07isc Wxll
Fill Tube Assy,07isc/L/L Gas Wxll
Eng/Trans Adapt,Isl07,Md Trans
Wxll Isl Non-Nodal
Dash Engine Wiringislc03
Eng Warning/Sd, Ism, L A Nd C
Accel Pedals Wxll Sd 07
Tachometer Sd
Eng Oil Pr Ga Imp
No Eng Oil Tmp Ga
Eng Wtr Tmp Ga Imp
No Pyrometer Ga
2inp Gatwy Sd Md Gro Ve Crane
Wxll No Pto
07 Engine Radiator/Cac Assembly Without
Pto
Fan Ring – Isl07
Wx/R Isl07 Silicone
Radiator Recirc Shield W X/R
Isl07
Fan Clutch
Coolant Overflow Tank,Wx Ll Isl07
Isl07
Air Cleaner,15″ One Stage,Epg
Air Cleaner, Donaldson,Epg150048
Instl, Air Intake,Epg,No Clnr
Wxll, Isl07, Lh Exh, Epg Cleaner
Airclnr Sprt,Wxll,Epg Cl Nr
Air Restriction Ind,Filt Er Mtd
Muffler, Isl07 Vertical
Muffler, Isl07
Shield,Wx/R,’07isc/L,Alu M
Stack Ss 4/42.5″,Turned, Nopolish
Isc07 Wxll Svlhs No/Pyro
Support,Muffler,Lhv Exh, 2007 Eng
Trans Wrg Sbstat Sd 07 Wxll
Supt,Rr Trans,Wxll Isl07 ,Grove
Trans Cooler ’07 Isc, Wx Ll
Isc/L07 Wxll 3000rds
1711,Alum,Pos B,Fwd,4″,1 .5d,N
Driveshaft & Bearing 1710 Hd ,
Driveshaft-1710hd(1711)Half Rnd
Driveshaft Main 1710 Hd ,
1711,Alum,Fwd,Pos B,4.5″ ,1.5 Deg
Driveshaft & Bearing 1710 Hd ,
Driveshaft Interaxle
Interaxle 1710 Half Round
Trans Yoke Hardware 1711 Half Rnd
Hardware-Yoke-Axle Halfrnd
Interaxle Lockcontrols
Rt46-160 Has
Axle Assy
Axle Housing Assy
Carrier Assy-Diff, Std Diff
Output (Thru) Shaft, Bearing Cage And
Seal Assy
Axle Assy
Axle Housing Assy
Carr Assy-Diff, Lockout
Rear Susp. Pax 460
Beam & Axle Seat Assy, F Ront 2.5
Torq Rod & Top Cap Ay, P Ax Lhf
Rear Axle Stops, Primaax
Air Controls, Primax 6×4
Torq Rods, Pax460 (W/Out Liner)
Shocks, Primaax Tandem, 10″ Hgt
Axle – Mfs 20
Tie Rod Assembly
Frt Susp, Mfs, 9500 Fl Low Camb
Bracket Bracket Ay.,Front ,
Frnt Shocks, Wxll,Mfs20@ 53.5″
Steering Wheel, 16″ 2007
Strg Whl Ay 16″ 2007
Steering Column-Wxll
Spacer
Steering Gear Gear-Steeri ,
Shaft Ay.,Steering Gear ,
Steering Gear, Wxll 07
Power Strg Pump, Isc, Is L, L-Gas
P/S Res Remote 4 Qt, Wxl L Lh Exh
Frame Rails Wxll .38 B 480 07
Front Extensions Wxll 07
Wxll
2-Xmbrs,Al,N/Liner
Cross Member ,Aluminum,N /Liner
Huckspin Frame & Susp-Ne Way/Pax
Hn,Primaax,6×4,N/Telma,N /Liner
Isl07 Wxll Xmember
45/26, Type I, Alum, Sid E Draw
Fuel Tank
75/26, Ptd Stl, Space 2 Drop 2
Fuel Hosing,Isc/Isl/Ism, Nyl,Sgl
Fs1003,Wifonly, O/S Rh, J844 @91
Fuel Ga 07,26″,Lh
F/Cooler, Elect, Rh, J84 4, X=130
Steps, Wxll, Rh Sit
Bumper, Frt-07 Wxll
Mud Flaps-Wx, Wxr & Wxll
Front Tow Pins-07 Eng
Cab-Wxll Sit Down 07
Cab Doors-Wxll Su W/Std Rh
Glass
Seat – Driver
Seat Low Back/Low Profile ,
Seat – Passenger
Seat Bostrom ,
Seat Belt-Driver Airsusp, Wx/Ll
Seat Belt Pass, Boxseat
Pnls, Door, Wxll Dl Sit
Mat, Floor Insul, Wxll R H Sit
Cab Pnls, Intr Trim Spkr Wxll
Document Holder,Lh,Wxll
Insulation-Eng Tunnel Wx Ll 07
Instrument Panel -07 Wx Ll
Gauge Panel- Wxll Base
Speedo Usa Sd
Switch Pnl – Wxll Ctr Da Sh 2 Air
Radio,Dash,Cd,Wxll,1 130002
B-Pillar Ant Dashradio
Amfm Rad Spkrs(2),Ll ,1130002
Heater Piping -Silicone Wx/Wxll
Roof Ac Elect Prep-R6100 Ll 07
Compressor, A/C, 07 Isl/ C
Cndnsr, A/C W/1300 Rad, Wx/R
Piping, A/C Std, Wx Isc/ L/L-G
Mirrors-Sst W/ Short Ret Rac Arms
Aux Mirrors-Grote
Grab Handles-Entrywx/Wxll
Wipers Dual Elc Inte Rmittent
Motor Windscreen Sprague- Lh
Motor Windscreen Wiper Sp – Rh
Winshield Washer Wxl L
Reservoir Washer ,
Wiring Harness Windshld W ,
Housing Fth*2*Sb ,
Air Horn, Twin Ptd Und C Ab Wxll
Horn Air Horn ,
Horn, Singleelectric
Wiring Harness Electric H ,
Cab Tilt, Wxll, 07 N/Air , N/Guar
Hyd. Pump Inst. Kit
Hydraulic Pump Cab Tilt ’ ,
Pin Asm, Safety Lock ,
Bracket, Cab Tilt Lh
Bracket, Cab Tilt Rh
Hydraulic Cylinder Brkt-S ,
Cab Tilt, Safety Mech
07 Wxll Hyd. Cab Latch
Grille,Abs,Wxll Standard
Bug Screen-Wxll Grill
Nameplates-Wxll W/ Poly Grille
Fender-Frt Wxll Rh Sit D Own
Fender Ext-Frt,Wxll Lh E Xh
All Cummins, Compress Mo Unt
Isc/Isl/Lgas – Wabco 18. 7 Cfm
A&B Air Ga Imp Sd
Big Tanks I/S U/F, 1 Xm Br, 8147
Kit, 7.25 On Alum/Spley X-Mem
Air Dryer, Adip, I/S Rail,05dash
Air Dryer Bendix Adip ,
Dv-2 W/ Ht, Cent Man, W/ Chg Vlv
Valve – Air Tank Drain, Auto Ea ,
Brake Valve/Pedal, Wxll Sd
Pedal ,
Bracket Bracket Ay,Pedal ,
Relay Valve Valve Ay,Remo ,
Cab Airlines, Wx/Ll Sd/D D
Air Lines, 05 Cab, Air Susp
Chassis Airlines, Wxll S D
Chs Pb, Air Ride, 6×4, G Rv Crn
Eaton Axle, Nylon
2 Checks W/ Pop Off
Front Bendix Abs, Wxll, Nylon
Bdx Abs/Atc, Wx/R/Ll, Ta , Air
Cab Abs W/ Atc
Bdx Abs, Atc Ext, 24 1-260 Wb
Am Q+, 16.5×6, R403, W/ D/S
Brake Front Brake & Cam Lh
Brake Front Brake & Cam Rh
Fnt Brake Cham, T30
Brake Chamber ,
Slack Adj, Am, 28th, 5.5
Drum Brakes, Bendix Abs
Am Q+, 16.5×7.0, R301,W/ D/S,6×4
Am Q+, 16.5×7,R301,W/ D/S,Primax
Am Q+, 16.5×7,R301,W/ D/S,Primax
Am Q+, 16.5×7,R301,W/ D/S,Primax
Am Q+, 16.5×7,R301,W/ D/S,Primax
Brake Support Kit, Primax
Rear Brake Chambers, 30s 30p, 6×4
Chamber, 30/30 Mgm Brake
Chamber, 30/30 Mgm Brake
Chamber, 30/30 Mgm Brake
Chamber, 30/30 Mgm Brake
Rear Slacks, Am, 28th, 6 .0, 6×4
Rear Axle Airlines, Hend , 6×4
Park Brake Cab, Wx/Ll Sd
Valve,Truck Park ,
Alternator, Dr, 22si,12v 130a
Cables-Lhs Stl Tray/Al L Id 3 Bat
Kissling, Discon. Sw. 3 Bat
Starter 39 Mt Isc/Isl
Starter Switch, Wxl L 2007
Headlights Single Rn D Hal
Wiring Harness
Bracket Bracket – Miscellaneous 871 ,
Tail Lt Ext 225-244
Led Turn Sigs Retrof It
Turn Sig Sw Led Flas Her Sd
Switch Turn Signal ,
Led Marker Lamps
Drl
Dome Lt, Dr Sw Gen 4 Design
Alt Wiring R&I
Brkrs,Rds,Isx,Bndx,2 007,Wxll
Chassis Wiring-Ll 07 Chassis
Eng Wrg,Iscl07,Wxll, Std 2007
Main Cab Wxll Sd 200 7 Rev 2
Hub, Al, Hp 16.5×6 X30 D Rum
Hub&Drum, Al, 16.5×6 X30 ,Al Whl
Hub Front, Hub Pilot ,
Hub, Al Hp R 6×4 16.5×7 Alu Wh
Hub&Drum Al Lng R 16.5×7 Alu Whl
Hub Assy, Alum 10 Stud Long R Alu Whl
Kit, Hub Cap Asm
Hub Cap, Zytel
Seal, Oil, Front
Schematic
Schematic – Main Cab Wiring

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