Download Hidromek Excavator HMK 150 WR-5 Operation Maintenance Manual H237355401 PDF ( English )

Proper daily operation, adherence to scheduled service intervals, and strict observation of safety protocols are essential for maximizing the operational lifespan, efficiency, and productivity of heavy construction machinery. The Hidromek Excavator HMK 150 WR-5 Operation & Maintenance Manual PDF (H237355401) is the official factory handbook engineered specifically for equipment operators, site managers, and maintenance personnel responsible for the daily care and operation of the HMK 150 WR-5 short-tail-swing wheeled excavator. www.themanualsgroup.com

MODEL COVERED :
Hidromek HMK 150 WR-5, Stage V Excavator

CONTENTS INCLUDED :
Introduction
Foreword
Safety Information
Description and Intended Use
CE, UKCA Marking and Declaration of Conformity
Characteristics of the Machine
Exhaust Emission Regulation Related Parts
Break-In Operation
Spare Parts and Service
Copyright
Driving License
Identification Plates
Location of the Machine ID Plate
Engine Identification Plates
Main Components Plates
Safety
General Caution
Operators Must Have Certain Qualifications
Observe All Rules On-Site
Install All Guards and Safety Devices
Wear Protective Clothes and Safety Equipment
Modifications
Do Not Modify the Engine
Handling Electric Accessories
Before Leaving the Machine
Use Handrails and Footholds to Get On/Off the Machine
Do Not Allow Fire Near Fuel and Oil
Handle with Care Under High Temperature
Do Not Inhale Dust Containing Asbestos
Pay Attention to Moving Parts
Machine Fire Extinguisher and First-Aid Kit
Protection from Falling or Flying Materials
Before Working in the Vicinity of Gas Lines
Caution for Optional Working Attachment
Do Not Remove Front Attachment or Counterweight
Caution for Polymers and Elastomers
Handling of Accumulator
Caution During Operating
Before Starting the Engine
After Starting the Engine
Transportation
Battery
Towing
Lifting Objects
Caution on Maintenance
Before Maintenance
During Maintenance
Attached Positions Safety Label
Attached Positions
Contents of Safety Decal
Description
Location of Main Parts
Detail of Operator’s Cab
Instrument Panel
Menu Items
Language
Status Info
Working Hours
Maintenance
Failures
Machine Information
Settings
Media
Radio
USB
AUX
Opera Instrument Panel
USB / AUX Connections
External Socket (12 V)
Starter Key
Cup Holder / Ash Tray
Convenient Storage
Convenient Storage Box
Switches
Dozer Blade and Outrigger Control Lever
Control Lever on Machines with Electrical-Type Center Joint
Steering
Steering Column
Indicator Lights
Speed Selection Switch
Forward Reverse Direction Selection Switch (FNR)
Multi-Function Lever
“Mode Selection” Switch
“Hazard Warning Light” Switch
Safety Locking Device
Adjusting Armrest Height
Armrest Angle Adjustment
Console Angle Adjusting Levers
Left Console Lifting Lever
Levers
Operating Levers
Operating Levers (Proportional Control)
Swing Lock
Accelerator and Brake Pedals
Accelerator Pedal
Brake Pedal
Brake System Test Procedure
Fuse / Relay Box
Automatic/Manual Mode Switch
Battery Relay
Battery Master Switch
Heater and Air Condition
Heater and Air Conditioner Vents
Control Unit
Lighter
Bottle Holder
Cool Box
Convenient Storage and Convenient Storage Box
Emergency Exit
First-Aid Kit
Front Windshield
Door
Door Lock Mechanism
Side Window
Fire Extinguisher (Optional)
Front and Rear Curtain
Sunroof
Sun Shade
Operator’s Cab Interior Lighting
Adjusting Mirrors
Operator’s Seat Adjustment
Seat Belt
Fastening the Seat Belt
Adjusting Length of the Belt
Operation
Inspections Before Starting the Engine
Starting the Engine
Starting at Normal Temperature
Starting in Cold Weather
Warm-Up Operation
Automatic Warm-Up Operation
Warming-Up Hydraulics
Inspections After Starting the Engine
“Engine Oil Pressure is Low” Warning Lamp
Engine Warning Light
Battery Charge Warning Lamp
Engine Temperature Gauge
Hydraulic Oil Temperature Gauge
Fuel Level Gauge
Air Cleaner is Clogged Indicator
Auto Warm Up Indicator
DEF/AdBlue® Injection System Warning Light
Reduced Engine Power Indicator Light
Parking Indicator
Low Brake Pressure
Axle Lock Indicator
Abnormal Noise of Engine and Color of Exhaust Smoke
Brake Test
Coolant Temperature
Hour Meter (Cumulative Operating Hour Counter)
Be Careful with the Too Cold Engine
When the Warning Light Comes On
When the Engine Coolant is Hot
Exhaust Gas Aftertreatment System
Operating the Machine
Forward Travel
Before Traveling
Traveling Procedures
Parking Procedure
Travel Direction Control
Steering
Driving Forward and Reverse
Swinging the Machine
Operating Attachments
Operating Dozer Blade and Outriggers
Lowering Outriggers / Dozer Blade
Raising Outriggers
Cruise Function
Operating Cruise Function
Prohibitions During Operation
Cautions During Operation
Cautions When Traveling on a Slope
Additional Works Using Hydraulic Excavators
Backhoe Work
Shovel Work
Ditching Work
Loading Work
Lifting
Replacing the Bucket
Checks After Finishing Work
Stopping the Engine
Check After Stopping the Engine
Handling the Engine with Turbocharger
Precautions During Starting the Engine
Precautions During Stopping the Engine
Locking System
Transportation
Loading and Unloading
Cautions on Loading
Precautions on Transportation
Lifting the Machine
Sea Transport
Preparing the Machine Based on Weather Conditions
Preparation for Cold Weather
Precautions After Finishing Work
Preparation for Hot Weather
Long Term Storage
Before Long Term Storage
During Long Term Storage
End of the Long Term Storage
Instructions on Withdrawal from Use and Utilization
Troubleshooting
When to Suspect a Trouble Case
Cautions Under Special Circumstances
Towing Method
Electric Discharge
Starting the Engine with Booster Cables (Jump Start)
Poor Battery Charging
Overheating
Abnormal (Low) Oil Pressure
Engine
Hydraulic System
Hydraulic Pump
Traveling, Swinging and Attachment Working
Hydraulic Cylinders
Electric System
Other Troubles
Maintenance
Cautions in Maintenance
Hidromek Genuine Spare Parts
Window Washer Fluid
Oil and Grease
Never Mix Oils
Check Hour Meter
Keep the Machine Clean
Cautions for Hot Oil and Water
Check Filter
Cautions When Adding Oil
Keep Contamination Away
Attach Warning Tag
Observe All Warnings and Cautions
Precautions When Welding
Precautions on Fire
Cleaning Machined Surfaces
Precautions When Washing the Machine
Check Before and After Work
Precautions During Work in Dusty Conditions
Discarded Parts, Oils and Other Liquids
Hidromek Recommended Oils and Grease
Oil
Fuel
Coolant
Grease
Storing Oil and Fuel
Diesel Exhaust Fluid (DEF/AdBlue®)
Filters
Electronic Parts
Hydraulic System
Oil, Fuel, Coolant and Diesel Exhaust Fluid
Capacities of Oil, Fuel, Coolant and Diesel Exhaust Fluid
Recommended Lubrication Oil
Recommended Fuel
Diesel Exhaust Fluid (DEF/AdBlue®)
Coolant
Periodic Replacement of Main Parts
Inspection and Maintenance List
Every 10 Hours (Before Starting)
Walk-Around Inspection (Visual Inspection)
Inspecting Engine Startability and Abnormal Noise
Inspecting Condition of the Engine at Low Speeds and During Acceleration
Coolant Level Check
Checking Engine Oil Level
Fuel Level Check
Checking DEF/AdBlue® Level
Refilling DEF/AdBlue®
Hydraulic Oil Level Check
Electric Wire Check
Cleaning the Filter of Hydraulic Tank Breather
Checking and Changing the Bucket Teeth
Fan Belt
Greasing Attachment Pins
Check Tires for Correct Pressure and Damage
Check the Brake
Draining Sediment and Water from Fuel Filters
Every 50 Hours (Weekly Service)
Greasing Swing Gear Bearing (at 3 points)
Removing Sediment from the Fuel Tank
Greasing Dozer Blade Pins (12 Points)
Greasing Outrigger Pins (8 Points)
Greasing Front Axle Pin (1 Point)
First 250 Hours
Replacing Return Filter Element of Hydraulic Oil
Changing Pilot Filter Element
Greasing Swing Unit Reduction Gear
Replacing Swing Unit Reduction Gear Oil
Replacing Front and Rear Axle Differential Oil
Replacing Front and Rear Axle Planetary Gear Oil
Replacing Transmission Oil
Every 250 Hours (Monthly Service)
Checking Swing Ring Gear Grease
Changing Swing Gear Bearing Grease (at 3 points)
Checking Battery Electrolyte Level
Every 250 Hours Hydraulic Breaker Hours
Changing Hydraulic Breaker Return Line Filter
Every 500 Hours (3 – Month Service)
Changing Fuel Filter Elements
Replacing Engine Oil and Oil Filter
Replacing Engine Oil Filter
Checking Antifreeze Density
Checking and Cleaning Radiator, Oil Cooler and Condenser Fin
Checking Front/Rear Axle Differential Oil Level
Checking Front/Rear Axle Planetary Gear Oil Level
Greasing Axle Joint Housing
Greasing Front / Rear Shaft
Greasing Swing Unit Reduction Gear
Replacing Air Conditioner Filters
Every 1000 Hours (6 Months Service)
Replacing Swing Unit Reduction Gear Oil
Changing Pilot Filter Element
Changing Return Filter Element of Hydraulic Oil
Engine Valve Clearance Check
Starter and Alternator Check and Cleaning
Cylinder Compression Check
Adjustment of Tension of the Air Conditioner Belt
Replacing the Filter of Hydraulic Tank Breather
Every 1000 Hours or 3 Years
Changing the Filter Cartridge of the SCR Supply Pump
Every 2000 Hours (Annually) Service
Replacing Oil and Cleaning or Replacing Suction Strainer of Hydraulic Tank
Replacing Front and Rear Axle Differential Oil
Replacing Front and Rear Axle Planetary Gear Oil
Replacing Transmission Oil
Every Two Years of Service
Cleaning Cooling System and Replacing Coolant
Every 4000 Hours
Changing Fan Belt and Tensioning Pulley
Every 6000 Hours
Change Crankcase Ventilation
Clean Exhaust Gas Turbocharger Compressor Inlet
When Required
Filling Fuel (Fuel Transfer Pump)
Replacing or if Necessary Cleaning Air Filter Outer Element
Bleeding Fuel System
Bleeding Hydraulic System
Checking Air Conditioner Refrigerant Amount
Replacement of the Fuel Piping
Specifications
Technical Specifications of HMK 150 WR-5
Equipment and Attachments
General Precautions
Caution When Fitting the Working Equipment
Selection of Attachment
Protection Against Falling or Flying Objects (FOPS)
Protection Against Tipping and Rolling Over
Handling Tires
Tire Changing Procedure
Tire Rotation
Hydraulic Breaker
Mainly Available Works
Incorrect Methods
Maintenance for Hydraulic Breaker
Working in the Tunnel
Quick Coupling Attachment (Optional)
Preparation for Mounting and Dismounting
Appendix
Hand Signals
Contacts
Factory and Service Department
Alphabetical Index

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