Download JCB 422ZX Loader Operator Manual 9831-3150 PDF

✅⭐⭐⭐⭐⭐ 𝙃𝙞𝙜𝙝𝙡𝙮 𝙍𝙖𝙩𝙚𝙙 – 5-𝙎𝙩𝙖𝙧 𝙍𝙚𝙫𝙞𝙚𝙬𝙨 𝙛𝙧𝙤𝙢 𝙍𝙚𝙖𝙡 𝘾𝙪𝙨𝙩𝙤𝙢𝙚𝙧𝙨

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MODEL COVERED :
422ZX Loader

CONTENTS :
Acronyms Glossary – vii
Introduction
About this Manual
Model and Serial Number – 1
Using the Manual – 1
Left-Hand Side, Right-Hand Side – 1
Cross References – 1
Location of Manual – 1
Safety
Safety – Yours and Others – 3
Safety Warnings – 3
General Safety – 4
Clothing and Personal Protective Equipment (PPE) – 5
About the Product
Introduction
General – 7
Name and Address of the Manufacturer – 7
Product Compliance – 7
Description
General – 8
Intended Use – 8
Log Moving-Object Handling – 8
Optional Equipment and Attachments – 8
Danger Zone – 8
Main Component Locations – 9
Product and Component Identification
Machine – 10
Engine – 10
Operator Protective Structure – 11
Safety Labels
General – 13
Safety Label Identification – 14
Operator Station
Component Locations – 16
Interior Switches
Ignition Switch – 17
Multi-Purpose Switch – 17
Cab Interior Light – 18
Console Switches
General – 20
Road Lights – 20
Rear Fog Lights – 20
Hazard Warning Lights – 20
Work Lights – 21
Transmission Mode – 21
Smooth Ride System (SRS) – 21
Beacon – 21
Heated Mirrors – 21
Rear Window Wiper – 21
Secondary Steer Pump System – 21
Operation
Introduction
General – 23
Operating Safety
General – 24
Worksite Safety – 26
Risk Assessment – 27
Walk-Around Inspection
General – 29
Entering and Leaving the Operator Station
General – 30
Emergency Exit – 31
Doors
Operator Door – 32
Windows
Side Window – 34
Battery Isolator
General – 35
Before Starting the Engine
General – 36
Operator Seat
General – 38
Suspension Seat – 38
Armrest – 39
Seat Belt
General – 41
Inertia Reel Seat Belt – 41
Mirrors
General – 43
Starting the Engine
General – 45
Stopping and Parking
General – 46
Preparing for Travel
General – 47
Preparing for Road Travel – 47
Preparing for Worksite Travel – 48
Smooth Ride System (SRS) – 49
Beacon – 50
Safety Equipment
Articulation Lock – 51
Drive Controls
Steering Wheel – 53
Steering Column – 53
Accelerator Pedal – 53
Forward, Neutral and Reverse Switch – 53
Service Brake Pedal – 54
Park Brake – 54
Transmission Kickdown Switch – 55
Transmission Mode – 55
Instruments
Instrument Panel – 57
Getting the Machine Moving
General – 63
Slopes
General – 64
Driving on Slopes – 64
Working on Slopes – 65
Driving the Machine
Towing Other Equipment – 66
Operating Levers-Pedals
General – 67
Control Layouts – 67
Lift Arm Controls – 67
Auxiliary Circuit Controls – 68
Lifting and Loading
General – 69
Working with the Lift Arm
General – 70
Filling the Shovel – 71
Loading a Truck – 71
Heating, Ventilating and Air-Conditioning (HVAC)
General – 73
Air-Conditioning Controls – 73
Power Sockets
Auxiliary Power Socket – 75
Fire Extinguisher
General – 76
Moving a Disabled Machine
General – 78
Jump-Starting the Engine – 78
Retrieval – 79
Loader Arm (Emergency Operation) – 81
Lifting the Machine
General – 82
Transporting the Machine
General – 84
Operating Environment
General – 86
Operating in Low Temperatures – 86
Operating in High Temperatures – 86
Cab Filters – 87
Refuelling
General – 88
Low Fuel Levels – 88
Filling the Tank – 88
Attachments
Working with Attachments
Introduction – 89
Attachments for your Machine – 89
Connecting-Disconnecting Hydraulic Hoses – 90
Tow Hitches
Hydraulic Tow Hitch – 94
Work Platforms
General – 95
Preservation and Storage
Cleaning
General – 97
Preparation – 97
Checking For Damage
General – 99
Storage
General – 100
Put into Storage – 100
During Storage – 100
Take out of Storage – 101
Security
General – 102
JCB Plantguard – 102
LiveLink – 102
Maintenance
Introduction
General – 103
Owner-Operator Support – 103
Service-Maintenance Agreements – 104
Initial Service and Inspection – 104
Obtaining Spare Parts – 104
Maintenance Safety
General – 105
Fluids and Lubricants – 106
Maintenance Schedules
General – 110
How to Use the Maintenance Schedules – 110
Maintenance Intervals – 110
Pre-start Cold Checks, Service Points and Fluid Levels – 111
Functional Tests and Final Inspection – 113
Maintenance Positions
General – 115
Maintenance Position (Lift Arm Lowered) – 115
Maintenance Position (Lift Arm Raised) – 116
Service Points
General – 118
Access Apertures
General – 121
Battery Cover – 121
Engine Compartment Cover – 121
Rear Grille – 122
Cab Heater Door – 123
Cooling Pack – 124
Tools
General – 125
Toolbox – 125
Lubrication
General – 126
Preparation – 126
Attachments
General – 127
Body and Framework
General – 128
Lift Arm
General – 129
Operator Station
General – 130
Operator Protective Structure – 130
Seat – 130
Seat Belt – 130
Controls – 131
Heating, Ventilating and Air-Conditioning (HVAC)
Air-Conditioning – 132
Heater – 132
Engine
General – 134
Oil – 134
Drive Belt – 136
Exhaust – 137
Air Filter
General – 138
Outer Element – 138
Pre-Cleaner – 139
Fuel System
General – 140
Fuel Filter – 140
Water Separator – 141
Cooling System
General – 144
Coolant – 144
Cooling Pack – 144
Brakes
General – 146
Park Brake – 146
Service Brake – 146
Gearbox
Oil – 148
Wheels
General – 149
Tyres
General – 151
Hydraulic System
General – 153
Services – 154
Oil – 154
Cylinders – Rams – 154
Hose Burst Check Valves – 155
Electrical System
General – 156
Battery – 156
Battery Isolator – 158
Fuses – 158
Relays – 159
Window Washer

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