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Unlock the full potential of your KOMATSU D475A-8R and D475AI-8R bulldozer with the comprehensive Field Assembly Instruction Manual (GEN00284-00).

KOMATSU D475A-8R, D475AI-8R BULL DOZER FIELD ASSEMBLY INSTRUCTION MANUAL GEN00284-00 - PDF FILE

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DOWNLOAD COMPLETE ASSEMBLY INSTRUCTION MANUAL FOR KOMATSU D475A-8R, D475AI-8R BULL DOZER FIELD GEN00284-00 - PDF FILE

UNLOCK THE FULL POTENTIAL OF YOUR KOMATSU D475A-8R AND D475AI-8R BULLDOZER WITH THE COMPREHENSIVE FIELD ASSEMBLY INSTRUCTION MANUAL (GEN00284-00). THIS PDF FILE IS METICULOUSLY DESIGNED TO PROVIDE YOU WITH STEP-BY-STEP GUIDANCE, ENSURING THAT YOUR ASSEMBLY PROCESS IS EFFICIENT AND ACCURATE.

FEATURING DETAILED DIAGRAMS AND CLEAR INSTRUCTIONS, THIS MANUAL IS AN ESSENTIAL RESOURCE FOR OPERATORS AND TECHNICIANS ALIKE. IT NOT ONLY SIMPLIFIES COMPLEX ASSEMBLY TASKS BUT ALSO ENHANCES YOUR UNDERSTANDING OF THE BULLDOZER'S COMPONENTS, LEADING TO IMPROVED MAINTENANCE AND OPERATIONAL EFFICIENCY.
INVEST IN YOUR EQUIPMENT'S LONGEVITY AND PERFORMANCE BY SECURING THIS INVALUABLE MANUAL TODAY. WITH THE KOMATSU D475A-8R AND D475AI-8R FIELD ASSEMBLY INSTRUCTION MANUAL AT YOUR FINGERTIPS, YOU CAN TACKLE ANY ASSEMBLY CHALLENGE WITH CONFIDENCE AND PRECISION.

MANUAL ID :
GEN00284-00 

MODEL COVERED:
KOMATSU D475A-8R, D475AI-8R BULL DOZER FIELD 

MANUAL CONTENT:
D475A-8R BULL DOZER
D475AI-8R BULL DOZER
1. COVER
FOREWORD
CONTENTS
PRECAUTIONS FOR FIELD ASSEMBLY
DISPOSAL OF REMOVED PARTS
ASSEMBLY PROCEDURE, NECESSARY EQUIPMENTS, AND SCHEDULE
KIT LAYOUT DIAGRAM (WORK SPACE LAYOUT)
PACKING STYLE FOR TRANSPORTATION
SPECIFICATIONS
TOOL LIST FOR FIELD ASSEMBLY
DIAGRAM FOR TOOLS
TIGHTEN TORQUE TABLE
COATING MATERIALS LIST
SELECTION OF WIRE ROPES USED FOR ASSEMBLY
SELECTION OF NYLON SLINGS USED FOR ASSEMBLY
ASSEMBLY PROCEDURE
A1 INSTALLATION OF TRACK SHOE ASSEMBLY
A2 INSTALLATION OF MACHINE BODY (CHASSIS)
A3 INSTALLATION OF OPERATORS CAB ASSEMBLY (WHEN OPERATOR CAB ASSEMBLY IS NOT INSTALLED)
A4 INSTALLATION OF PIVOT SHAFT (WHEN PIVOT SHAFT IS NOT INSTALLED)
A5 INSTALLATION OF FINAL DRIVE ASSEMBLY
A6 INSTALLATION OF UNDERCOVER (WHEN UNDERCOVER IS NOT INSTALLED)
A7 INSTALLATION OF BLADE LIFT HYDRAULIC CYLINDER
A8 INSTALLATION OF UNDERCARRIAGE 1
A8 INSTALLATION OF UNDERCARRIAGE 2
A9 ADDING OIL TO PIVOT CHAMBER
A10 INSPECTION OF OIL LEVEL AND COOLANT LEVEL
A11 INSTALLATION OF RIPPER1 (MACHINE WITH RIPPER)
A11 INSTALLATION OF RIPPER2 (MACHINE WITH RIPPER)
A11 INSTALLATION OF RIPPER3 (MACHINE WITH RIPPER)
A11 INSTALLATION OF RIPPER4 (MACHINE WITH RIPPER)
A11 INSTALLATION OF RIPPER5 (MACHINE WITH RIPPER)
A11 INSTALLATION OF RIPPER6 (MACHINE WITH RIPPER)
A11 INSTALLATION OF COUNTERWEIGHT (MACHINE WITH COUNTERWEIGHT)
A12 INSTALLATION OF TRUNNION
A13 INSTALLATION OF TRACK
A14 ADJUSTING OF TRACK TENSION
A15 INSTALLATION OF MASK
A16 INSTALLATION OF HANDRAIL / STEP ON RIGHT SIDE OF RADIATOR
A17 INSTALLATION OF HANDRAIL / STEP ON LEFT SIDE OF RADIATOR
A18 INSTALATION OF CAB RIGHT SIDE COVER (WHEN CAB RIGHT SIDE COVER IS NOT INSTALLED)
A19 INSTALATION OF CAB LEFT SIDE COVER (WHEN CAB LEFT SIDE COVER IS NOT INSTALLED)
A20 ASSEMBLING OF BLADE UNIT1 (MACHINE WITH SEMIU BLADE/FULLU BLADE)
A20 ASSEMBLING OF BLADE UNIT2 (MACHINE WITH SEMIU BLADE/FULLU BLADE)
A20 ASSEMBLING OF BLADE UNIT3 (MACHINE WITH SEMIU BLADE/FULLU BLADE)
A20 ASSEMBLING OF BLADE UNIT4 (MACHINE WITH SEMIU BLADE/FULLU BLADE)
A20 ASSEMBLING OF BLADE UNIT5 (MACHINE WITH SEMIU BLADE/FULLU BLADE)
A20 ASSEMBLING OF BLADE UNIT1 (MACHINE WITH SUPERDOZER BLADE)
A20 ASSEMBLING OF BLADE UNIT2 (MACHINE WITH SUPERDOZER BLADE)
A20 ASSEMBLING OF BLADE UNIT3 (MACHINE WITH SUPERDOZER BLADE)
A20 ASSEMBLING OF BLADE UNIT4 (MACHINE WITH SUPERDOZER BLADE)
A20 ASSEMBLING OF BLADE UNIT5 (MACHINE WITH SUPERDOZER BLADE)
A21 INSTALLATION OF BLADE ASSEMBLY (MACHINE WITH SEMIU BLADE/FULLU BLADE)
A21 INSTALLATION OF BLADE ASSEMBLY (MACHINE WITH SUPERDOZER BLADE)
A22 INSTALLATION OF KOMTRAX ANTENNA
A23 INSTALLATION OF ROPS
A24 INSTALLATION OF ENGINE AIR INTAKE PORT HOOD (WHEN ENGINE AIR INTAKE PORT HOOD IS NOT INSTALLED)
A25 INSTALLATION OF PRECLEANER (OPTIONAL) (WHEN PRECLEANER IS NOT INSTALLED)
A26 INSTALLATION OF ENGINE EXHAUST PIPE (WHEN ENGINE EXHAUST PIPE IS NOT INSTALLED)
A27 INSTALLATION OF HEADLAMP (WHEN HEADLAMP IS NOT INSTALLED)
A28 INSTALLATION OF GIANT RIPPER SHANK
A29 ADJUSTMENT OF BLADE TILT CONTROL ANGLE (MACHINE WITH SEMIU BLADE/FULLU BLADE)
A30 ADJUSTMENT OF BLADE TILT CONTROL ANGLE (MACHINE WITH SUPERDOZER)
A31 BLADE PITCH CURRENT VALUE CORRECTION (MACHINE WITH SUPERDOZER)
A32 INSTALLATION OF PLATFORM1
A32 INSTALLATION OF PLATFORM2
A32 INSTALLATION OF PLATFORM3
A32 INSTALLATION OF PLATFORM4
A33 GREASING EACH PART
A34 BLEEDING AIR FROM HYDRAULIC CYLINDER
A35 BLEEDING AIR FROM WORK EQUIPMENT PUMP AND FAN PUMP
A36 INSTALLATION OF QUICK CHARGE PIPING (OPTIONAL)
A37 INSTALLATION OF LADDER 1 (FOR MACHINE WITH LADDER)
A37 INSTALLATION OF LADDER 2 (FOR MACHINE WITH LADDER)
A37 INSTALLATION OF LADDER 3 (FOR MACHINE WITH LADDER)
A37 INSTALLATION OF LADDER 4 (FOR MACHINE WITH LADDER)
A37 INSTALLATION OF LADDER 5 (FOR MACHINE WITH LADDER)
A38 INSTALLATION OF LADDER 1 (FOR MACHINE WITH RETROFITTING LADDER)
A38 INSTALLATION OF LADDER 2 (FOR MACHINE WITH RETROFITTING LADDER)
A38 INSTALLATION OF LADDER 3 (FOR MACHINE WITH RETROFITTING LADDER)
A38 INSTALLATION OF LADDER 4 (FOR MACHINE WITH RETROFITTING LADDER)
A38 INSTALLATION OF LADDER 5 (FOR MACHINE WITH RETROFITTING LADDER)
A38 INSTALLATION OF LADDER 6 (FOR MACHINE WITH RETROFITTING LADDER)
A39 INSTALLATION OF ACCESS LIGHT AND ADDITIONAL WORK LAMP (OPTIONAL)
A40 INSTALLATION OF STROKE SENSING BLADE LIFT CYLINDER (FOR ICT SPECIFICATION)
A41 INSTALLATION OF STROKE SENSOR HARNESS (WHEN INSTALLING THE ICT LOCAL MODIFICATION KIT)
A42 INSTALLATION OF IMU SENSOR (WHEN INSTALLING THE ICT LOCAL MODIFICATION KIT)
A43 INSTALLATION OF ICT HARNESS (WHEN INSTALLING THE ICT LOCAL MODIFICATION KIT)
A44 INSTALLATION OF AUX BOX (FOR ICT SPECIFICATION)
A45 INSTALLATION OF NAVIGATION CONTROLLER (WHEN INSTALLING THE ICT LOCAL MODIFICATION KIT)
A46 INSTALLATION OF CONTROL BOX (WHEN INSTALLING THE ICT LOCAL MODIFICATION KIT)
A47 INSTALLATION OF OFFSET SWITCH (WHEN INSTALLING THE ICT LOCAL MODIFICATION KIT)
A48 INSTALLATION OF BLADE LIFT CYLINDER ANTIDROP BRACKET (OPTIONAL)
CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY
M1 CHECKING MACHINE MONITOR 1
M1 CHECKING MACHINE MONITOR 2
M1 CHECKING MACHINE MONITOR 3
M1 CHECKING MACHINE MONITOR 4
M1 CHECKING MACHINE MONITOR 5
M2 ADJUSTMENT MENU
M3 CHANGE OF RETURN FILTER (STANDARD FILTER FLUSHING FILTER)
M4 FLUSHING HYDRAULIC CIRCUIT AND BLEEDING AIR FROM CYLINDER 1
M5 CHANGE OF RETURN FILTER (FLUSHING FILTER STANDARD FILTER)
M6 BLEEDING AIR FROM CYLINDER 2
M7 HOW TO START OPERATION OF KOMTRAX TERMINAL AND HOW TO INITIALIZEKOMTRAX PLUS CONTROLLER
M8 NOINJECTION CRANKING OF ENGINE
M9 CALIBRATION OF CUTTING EDGE
APPENDIX 1 INSTALLATION OF SPILL GUARDS
APPENDIX 2 FIELD ASSEMBLY INSPECTION REPORT
APPENDIX 3 PMCLINIC

SIZE : 36.1MB
TOTAL PAGES 415
FORMAT : PDF
LANGUAGE : ENGLISH
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