Download Link Belt Crane ATC-822 Service Manual PDF (English) 

Link-Belt Crane ATC-822 Service Manual PDF provides complete technical guidance for maintenance, repair, inspection, troubleshooting, and operation procedures. It includes hydraulic system details, electrical diagrams, torque settings, safety instructions, and step-by-step service information for technicians and operators working on the ATC-822 crane model. It is useful for workshop engineers, field technicians, and crane owners seeking accurate OEM-level information to ensure safe and efficient machine performance and long service life. Includes specs and maintenance charts. www.themanualsgroup.com

MODEL COVERED:
Link Belt ATC-822 Crane

CONTENTS INCLUDED :
AREA 00 GENERAL INFORMATION
SM00- 000- 000.00 Service Manual General Usage & Instructions
AREA 01 RUBBER TIRE LOWER
SM01- 002- 017.00 Front Axle & Suspension, R & I
SM01- 002- 019.00 Front & Rear Steer Axle Assembly, Recondition
SM01- 005- 003.00 Steering Gear, Recondition (Sheppard “92” Series)
SM01- 005- 005.00 Miter Box, R & I
SM01- 005- 006.00 Miter Box, Recondition
SM01- 005- 010.00 Steering Drive Shafts, Recondition
SM01- 005- 011.00 Steering Gear, R & I
SM01- 005- 013.00 Steering Column, R & I
SM01- 005- 014.00 Steering Drive Shaft Assembly, R & I
SM01- 005- 015.00 Steering Column, Recondition
SM01- 005- 016.00 Gear Drive & Hydraulic Motor, R & I
SM01- 005- 017.00 Steering Bevel Gear Drive, Recondition
SM01- 005- 023.00 Steering Gears, Recondition (Sheppard “M” Series)
SM01- 005- 027.00 Troubleshooting Steering Gears (Sheppard “M” Series)
SM01- 006- 028.00 Front Wheel Alignment & Steering Linkage Adjustment (w/Sheppard “M” Series)
Relief Plunger Adjustment
Axle Stop Adjustment
SM01- 006- 032.00 Axle Alignment (Front To Rear)
SM01- 007- 013.00 Steer Cylinder, R & I
SM01- 007- 014.00 Steer Cylinder, Recondition
SM01- 007- 025.00 Front Axle Steer Cylinder, R & I
SM01- 010- 011.00 Power Steering Pump, Recondition
SM01- 010- 016.00 Power Steering Pump, R & I (Cummins 6BTA- 5.9 Engine w/Tyrone Pump)
SM01- 010- 025.00 Power Steering Pump, Recondition (Eaton)
SM01- 010- 031.00 Power Steering Pump, R & I (Cummins ISB- 230 Engine w/Tyrone Pump)
SM01- 010- 032.00 Power Steering Pump, R & I (Cummins ISB- 230 Engine w/Eaton Pump)
SM01- 018- 036.00 Transmission & Torque Convertor, R & I (w/Clark Transmission)
SM01- 018- 037.00 Transmission & Torque Convertor, Recondition (Clark Powershift)
SM01- 018- 053.00 Transmission & Torque Convertor, R & I (w/ZF Transmission)
SM01- 019- 015.00 Lock- Up Modulator Valve, R & I
SM01- 019- 016.00 Lock- Up Modulator Valve, Recondition
SM01- 019- 017.00 10 Position Transmission Shifter Assembly, R & I
SM01- 019- 018.00 8 & 10 Position Transmission Shifter Assemblies, Recondition
SM01- 019- 031.00 Oil Cooler Fan Motor, Recondition (w/ZF Transmission)
SM01- 020- 002.00 Suspended Brake Pedal, Recondition
SM01- 020- 005.00 Suspended Brake Pedal, R & I
SM01- 022- 005.00 U- Joint Installation – Full Round Yokes
SM01- 022- 006.00 Drive Tube Assembly, R & I
SM01- 024- 007.00 Rear Steer Axle Assembly, R & I
SM01- 027- 009.00 Air Dryer, Recondition (Sycon)
SM01- 027- 010.00 Air Throttle Control Cylinder, Recondition
SM01- 027- 032.00 Throttle Pedal, R & I
SM01- 027- 033.00 Throttle Pedal, Recondition
SM01- 027- 046.00 Throttle Control Cylinder, R & I
SM01- 027- 047.00 Air Dryer, R & I (Sycon)
SM01- 027- 049.00 Air System Schematic Diagram (Generation 1)
SM01- 027- 050.00 Locking Cylinder Assembly, R & I
SM01- 027- 051.00 Locking Cylinder Assembly, Recondition
SM01- 027- 052.00 Front Brake Chamber, R & I
SM01- 027- 053.00 Front Brake Chamber, Recondition
SM01- 027- 054.00 Rear Brake Chamber, R & I
SM01- 027- 055.00 Dual Air Brake Chamber, Recondition – WABCO (Generation 1)
SM01- 027- 061.00 Spring Brake Valve, Recondition
SM01- 027- 062.00 Air Dryer, R & I (Bendix)
SM01- 027- 063.00 Air Dryer, Recondition (Bendix)
SM01- 027- 106.00 Caging Dual Air Brake Chambers
SM01- 027- 107.00 Air System Components, R & I
SM01- 027- 108.00 Air System Schematic Diagram (Generation 2)
SM01- 027- 109.00 Air System Schematic Diagram (Generation 3)
SM01- 027- 117.00 Dual Air Brake Chamber, Recondition – WABCO (Generation 2)
SM01- 030- 009.00 Park Brake Caliper Assembly, Recondition
SM01- 039- 003.00 Hydraulic System Cleaning Procedure
SM01- 043- 001.00 Solenoid Valves, General Recondition
SM01- 043- 004.00 Four Way Solenoid Valve, Recondition (Outrigger Directional)
SM01- 043- 016.00 Throttle Lock Solenoid Valve Assembly, R & I
SM01- 043- 019.00 Oscillation Lockout Valve Assembly, R & I
SM01- 043- 021.00 Steering Valve Assembly, R & I
SM01- 043- 022.00 Steering Valve Assembly, Recondition
SM01- 043- 024.00 Throttle Lock Solenoid Valve, Recondition
SM01- 043- 038.00 Outrigger Function Control Valve, R & I
SM01- 043- 039.00 Outrigger Directional Control Valve, R & I
SM01- 043- 040.00 Steering Control Solenoid Valve, R & I
SM01- 043- 041.00 Steering Control Solenoid Valve, Recondition
SM01- 044- 007.00 Lock Valve, Recondition
SM01- 044- 011.00 Lock Valve, R & I
SM01- 045- 007.00 Outrigger Beam Cylinder, Recondition
SM01- 045- 021.00 Outrigger Beam Cylinder, R & I
SM01- 045- 031.00 Outrigger Beam, Jack & Beam Cylinder, R & I
SM01- 046- 017.00 Jack Cylinder, Recondition
SM01- 046- 026.00 Jack Cylinder Assembly, R & I
SM01- 047- 011.00 Relief Valve, Recondition (Outriggers)
SM01- 047- 021.00 Outrigger Relief Valve, R & I
SM01- 047- 023.00 Transmission Oil Cooler Priority Flow Valve, R & I
Priority Flow Valve Cartridge Replacement
SM01- 048- 014.00 Rotating Joint, Recondition (Generation 1)
SM01- 048- 018.00 Rotating Joint & Center Section , R & I
SM01- 048- 019.00 Rotating Joint, Recondition (Generation 2)
SM01- 048- 032.00 Rotating Joint, Recondition (Generation 3)
SM01- 050- 001.00 Remote Transmission Oil Cooler, R & I
SM01- 050- 002.00 Transmission Oil Cooler Hydraulic Motor, R & I
SM01- 050- 012.00 Oil Cooler Hydraulic Fan Motor, R & I
SM01- 053- 002.00 Remote Hydraulic Steer Motor, Recondition
SM01- 069- 010.00 Tires & Rims, R & I
SM01- 075- 017.00 Alternator, R & I (Cummins 4BT3.9 & 6BTA5.9)
SM01- 075- 026.00 Radiator & Charged Air Cooler, R & I (Cummins 6BTA5.9)
SM01- 075- 049.00 Radiator & Charged Air Cooler, R & I (Cummins ISB- 230)
SM01- 076- 017.00 Collector Ring, R & I
SM01- 076- 018.00 Collector Ring, Recondition ( 42 Rings – Generation 2)
SM01- 076- 033.00 Collector Ring, Recondition ( 42 Rings – Generation 1)
SM01- 076- 034.00 Collector Ring, Recondition ( 45 Rings – Generation 3)
SM01- 078- 013.00 Axle Oscillation Cylinder Assembly, R & I
SM01- 078- 014.00 Axle Oscillation Cylinder Assembly, Recondition
SM01- 079- 019.00 Lower Hydraulic Components, R & I
SM01- 080- 024.00 Pump Disconnect, Recondition
SM01- 081- 014.00 Hydraulic Pump, Recondition (Multi Section Commercial- Intertech)
SM01- 081- 018.00 Main Pump & Pump Disconnect, R & I (w/Cummins 6BTA5.9 Engine)
SM01- 081- 024.00 Main Pump & Pump Disconnect, R & I (w/Cummins ISB- 230 Engine)
AREA 03 UPPER REVOLVING FRAME
SM03- 001- 050.00 Upper Revolving Frame & Turntable Bearing, R & I
SM03- 003- 007.00 Counterweight, R & I
AREA 04 VERTICAL SHAFTS
SM04- 010- 015.00 Swing Reduction Unit, R & I
SM04- 010- 016.00 Swing Reduction Unit, Recondition
Swing Brake Caliper, R & I
AREA 05 HORIZONTAL SHAFTS
SM05- 006- 019.00 Winch, Recondition
SM05- 006- 020.00 Winch Troubleshooting
SM05- 006- 033.00 Winch, R & I
SM05- 010- 006.00 Drum Rotation Indicator, R & I And Troubleshooting
SM05- 018- 001.00 Winch Roller, Recondition
AREA 06 UPPER ENGINE
SM06- 008- 004.00 Treadle Valve, Recondition
SM06- 008- 009.00 Throttle Treadle Assembly, R & I (Electric)
SM06- 008- 010.00 Throttle Treadle Assembly, Recondition (Electric)
SM06- 024- 023.00 Audio/Visual Warning System Calibration
SM06- 025- 002.00 Diesel Cab Heater, Recondition
SM06- 025- 003.00 Propane Heater, Recondition
SM06- 025- 005.00 Diesel Cab Heater, Recondition & Troubleshooting
SM06- 025- 007.00 Hydraulic Cab Heater, R & I
SM06- 025- 008.00 Hydraulic Cab Heater, Recondition
SM06- 025- 009.00 Hydraulic Heater – Troubleshooting
SM06- 047- 000.00 Electrical System Wire Identification Code
SM06- 047- 063.00 Electrical System Schematic Diagram (Generation 1)
SM06- 047- 064.00 Electrical System Schematic Diagram (Generation 2)
SM06- 047- 065.00 Electrical System Schematic Diagram (Generation 3)
SM06- 047- 066.00 Electrical System Schematic Diagram (Generation 4)
SM06- 047- 067.00 Electrical System Schematic Diagram (Generation 5)
SM06- 047- 068.00 Electrical System Schematic Diagram (Generation 6)
SM06- 047- 121.00 Electrical System Schematic Diagram (Generation 7)
SM06- 047- 122.00 Electrical System Schematic Diagram (Generation 8)
SM06- 047- 123.00 Electrical System Schematic Diagram (Generation 9)
AREA 07 HYDRAULIC POWER SUPPLY
SM07- 000- 103.00 Hydraulic System Schematic Diagram (Generation 1)
SM07- 000- 104.00 Hydraulic System Schematic Diagram (Generation 2)
SM07- 000- 105.00 Hydraulic System Schematic Diagram (Generation 3)
SM07- 000- 138.00 Hydraulic System Schematic Diagram (Generation 4)
SM07- 002- 028.00 Relief Valve, Recondition (Hydraulic Heater)
SM07- 003- 006.00 Solenoid Valves, General Recondition
SM07- 004- 001.00 Upper Hydraulic Components, R & I
SM07- 005- 052.00 Hydraulic Gear Pump Assembly, Recondition (Hydraulic Heater)
SM07- 005- 068.00 Hydraulic Heater Gear Pump, R & I
SM07- 006- 044.00 Swing Motor Assembly, Recondition
SM07- 006- 050.00 Winch Motor, R & I
SM07- 006- 054.00 Hydraulic Motor, Recondition (Carrier Winch)
SM07- 006- 061.00 Hydraulic Motor, Recondition (Hydraulic Heater)
SM07- 006- 068.00 Hydraulic Motor, Recondition (Winch)
SM07- 006- 091.00 Swing Motor, R & I
SM07- 006- 092.00 Hydraulic Heater Motor, R & I
SM07- 008- 032.00 Control Valves, Recondition (Gresen V20)
SM07- 008- 038.00 Foot Controller Valve, Recondition
SM07- 008- 040.00 Joystick Controller Valve, Recondition
SM07- 008- 041.00 Winch Control Valve, Recondition – 1 & 2 Section
SM07- 008- 042.00 Boom Hoist & Telescope Control Valve, Recondition
SM07- 008- 055.00 Controller Valve Assembly, R & I
SM07- 008- 056.00 Controller Valve Assembly, Recondition
SM07- 008- 061.00 Priority Load Sense Valve, R & I
SM07- 008- 063.00 Priority Flow Control Valve Assembly, Recondition
SM07- 008- 066.00 Control Valve, Recondition (Gresen V40)
SM07- 008- 099.00 Boom Telescope Foot Control Valve, R & I
SM07- 008- 100.00 Winch Counterbalance Valve, R & I
SM07- 008- 131.00 Pilot Oil Supply Valve, Recondition
SM07- 010- 005.00 8 Position Transmission Shifter Assembly, R & I
SM07- 018- 001.00 Hydraulic System Tube Fittings
SM07- 022- 003.00 Steering Control Valve, Recondition
SM07- 022- 009.00 Upper Steering Column & Steering Control Valve, R & I
SM07- 026- 001.00 Suspended Brake Pedal & Valve, Recondition
SM07- 026- 006.00 Suspended Brake Pedal & Valve, R & I
AREA 09 TUBULAR BOOM, FLY, & JIB
SM09- 001- 002.00 Tubular Boom, Fly, & Jib Repair
AREA 17 HYDRAULIC CRANE ATTACHMENT
SM17- 001- 026.00 Three Section Boom, Recondition
SM17- 001- 035.00 Boom, R & I
SM17- 001- 036.00 Hydraulic Boom Inspection
SM17- 002- 023.00 Boom Telescope Cylinder, Recondition
SM17- 002- 040.00 Boom Telescope Cylinder, Troubleshooting
SM17- 002- 041.00 Boom Telescope Counterbalance Valve, R & I
SM17- 003- 013.00 Boom Hoist Cylinder, Recondition
SM17- 003- 015.00 Boom Hoist Counterbalance Valve, Recondition
SM17- 003- 024.00 Boom Hoist Cylinder, R & I
SM17- 003- 036.00 Boom Hoist Counterbalance Valve, R & I
SM17- 009- 005.00 Four Sheave Head Machinery, Recondition
AREA 18 SPECIAL ATTACHMENTS
SM18- 000- 001.00 Capscrew Torques
SM18- 000- 002.00 Bearing, Gear, Shaft, & Housing Inspection
SM18- 007- 001.00 Reeling Drum, R & I (Rectangular Type)
SM18- 007- 002.00 Reeling Drum, Recondition (Rectangular Type)
SM18- 007- 003.00 Reeling Drum, R & I (Round Type)
SM18- 007- 004.00 Reeling Drum, Recondition (Round Type)
SM18- 017- 001.00 Carrier Winch Assembly, R & I
SM18- 017- 002.00 Carrier Winch Assembly, Recondition
SM18- 017- 005.00 Carrier Winch Valve Controller, Recondition
SM18- 017- 008.00 Carrier Winch Control Valve, R & I
SM18- 018- 001.00 Air Conditioning Service Instructions

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