Download Link Belt Crane RTC-8025 II Service Manual PDF (English) 

Download the Link-Belt Crane RTC-8025 II Service Manual PDF, a comprehensive technical guide designed for operators, technicians, and maintenance professionals. This manual includes detailed service procedures, troubleshooting steps, hydraulic and electrical system diagrams, engine specifications, safety instructions, and scheduled maintenance guidelines. It helps ensure optimal performance, reduce downtime, and extend equipment life. Whether performing repairs, diagnostics, or inspections, this manual provides step instructions and approved information for efficient crane servicing.
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MODEL COVERED:
Link Belt RTC-8025 II Crane

CONTENTS INCLUDED :
AREA 00 GENERAL INFORMATION
SM00- 000- 000.00 Service Manual General Usage & Instructions
AREA 01 RUBBER TIRE LOWER
SM01- 002- 023.00 Front & Rear Axles, Recondition
SM01- 004- 011.00 Front Axle, R & I
SM01- 007- 016.00 Steer Cylinder, Recondition
SM01- 007- 019.00 Steer Cylinder, R & I
SM01- 010- 027.00 Outrigger/Steer Pump, R & I (w/Cummins BT5.9 Engine)
SM01- 010- 028.00 Outrigger/Steer Pump, Recondition (w/Cummins BT5.9 Engine)
SM01- 010- 041.00 Outrigger/Steer Pump, R & I (w/CAT C6.6 Engine)
SM01- 018- 046.00 Transmission, R & I
SM01- 018- 049.00 Transmission, Recondition
SM01- 022- 004.00 U- Joint Installation – Half Round Yokes
SM01- 022- 005.00 U- Joint Installation – Full Round Yokes
SM01- 029- 018.00 Rear Axle & Suspension, R & I
SM01- 030- 010.00 Park Brake Caliper & Actuator, R & I (Generation 1)
SM01- 030- 011.00 Park Brake Caliper & Actuator, Recondition (Generation 1)
SM01- 030- 014.00 Park Brake Caliper, R & I (Generation 2)
SM01- 030- 015.00 Park Brake Caliper, Recondition (Generation 2)
SM01- 030- 020.00 Park Brake Caliper, R & I (Generation 3)
SM01- 030- 021.00 Park Brake Caliper, Recondition (Generation 3)
SM01- 039- 003.00 Hydraulic System Cleaning Procedure
SM01- 043- 001.00 Solenoid Valves, General Recondition
SM01- 043- 004.00 Four Way Solenoid Valve, Recondition (Outrigger Directional/Steer)
SM01- 043- 032.00 Outrigger Function Control Valve, R & I
SM01- 043- 033.00 Combination Steering Control Valve, R & I
SM01- 043- 034.00 Outrigger Directional Control Valve, R & I (Generation 1)
SM01- 043- 060.00 Outrigger Directional Control Valve, R & I (Generation 2)
SM01- 043- 062.00 Hydro-Gas Suspension Control Valve, R & I
SM01- 044- 018.00 Outrigger Lock Valve Cartridge, R & I
SM01- 045- 014.00 Outrigger Beam Cylinder, Recondition (Gen 1 – Iowa Ind Hyd or Hyd Tech)
SM01- 045- 042.00 Outrigger Beam & Beam Cylinder, R & I
SM01- 045- 054.00 Outrigger Beam Cylinder, Recondition (Gen 2 – Texas Hydraulics)
SM01- 046- 034.00 Jack Cylinder, Recondition
SM01- 046- 035.00 Jack Cylinder, R & I
SM01- 047- 034.00 Relief Valve, Recondition (Outriggers)
SM01- 048- 025.00 Rotating Joint, R & I
SM01- 048- 026.00 Rotating Joint, Recondition
SM01- 050- 017.00 Remote Transmission Oil Cooler, R & I
SM01- 066- 030.00 Battery, R & I (Generation 1 w/Cummins Engine)
SM01- 066- 032.00 Battery, R & I (Generation 2 w/CAT Engine)
SM01- 069- 005.00 Tire & Rim, R & I
SM01- 071- 006.00 Engine Housing, R & I (w/Cummins Engine)
SM01- 071- 015.00 Engine Housing, R & I (w/CAT Engine)
SM01- 075- 015.00 Hydraulic Throttle Control Cylinder, Recondition
SM01- 075- 036.00 Alternator, R & I (Cummins 6BT 5.9- C152
SM01- 075- 037.00 Radiator, R & I
SM01- 075- 038.00 Hydraulic Throttle Control Cylinder, R & I
SM01- 075- 039.00 Starter, R & I (Cummins 6BT 5.9- C152)
SM01- 076- 027.00 Collector Ring, R & I (Generation 1 Tinsley)
SM01- 076- 041.00 Collector Ring, Recondition (Generation 1 Tinsley)
SM01- 076- 064.00 Collector Ring, R & I (2 – U.E.A.)
SM01- 076- 065.00 Collector Ring, Recondition (G2 – U.E.A.)
SM01- 076- 075.00 Collector Ring, Recondition (46 Ring) – G3
SM01- 076- 089.00 Collector Ring, Recon (46 Rings)
SM01- 077- 013.00 Starter, R & I (CAT C6.6 Engine)
SM01- 077- 030.00 Radiator, Charged Air & Hydraulic Oil Cooler, R & I (CAT C6.6)
SM01- 077- 032.00 Alternator, R & I (C6.6 Engine)
SM01- 078- 016.00 Axle Oscillation Lockout Manifold, R & I
SM01- 078- 017.00 Axle Oscillation Cylinder, R & I
SM01- 078- 018.00 Axle Oscillation Cylinder, Recondition
SM01- 078- 019.00 Axle Oscillation Accumulator, R & I
SM01- 078- 020.00 Axle Oscillation Accumulator, Recondition
SM01- 078- 026.00 Axle Oscillation Lockout Valve, R & I
SM01- 078- 027.00 Axle Oscillation Lockout Manifold, Illustrated
SM01- 079- 012.00 Lower Hydraulic Components, R & I (w/Cummins Engine)
SM01- 079- 062.00 Lower Hydraulic Components, R & I (w/CAT Engine)
SM01- 080- 024.00 Pump Disconnect, Recondition
SM01- 080- 037.00 Main Hydraulic Pump, R & I
SM01- 080- 041.00 Pump Disconnect, R & I
SM01- 081- 014.00 Hydraulic Pump, Recondition (Multi Section Gear Type)
SM01- 081- 036.00 Gear Pump/Motor, Recondition (Outrigger/Steer Pump- w/CAT C6.6 Engine)
SM01- 081- 059.00 Main Hydraulic Pump, R & I (w/CAT Engine)
AREA 03 UPPER REVOLVING FRAME
SM03- 001- 068.00 Upper Revolving Frame & Turntable Bearing, R & I
SM03- 003- 012.00 Counterweight, R & I
AREA 04 VERTICAL SHAFTS
SM04- 005- 017.00 Brake Caliper, Recondition
SM04- 005- 029.00 Swing Brake Caliper, R & I
SM04- 005- 035.00 Swing Brake, Recon.
SM04- 010- 028.00 Swing Speed Reducer, R & I
SM04- 010- 029.00 Swing Speed Reducer, Recondition
SM04- 010- 049.00 Swing Reduction Unit Assy, R & I
SM04- 010- 050.00 Swing Reduction Unit Assy, Recon.
AREA 05 HORIZONTAL SHAFTS
SM05- 006- 018.00 Winch, R & I
SM05- 006- 019.00 Winch, Recondition
SM05- 006- 020.00 Winch Troubleshooting
SM05- 010- 006.00 Drum Rotation Indicator, R & I And Troubleshooting
SM05- 018- 001.00 Winch Roller, Recondition (Steel Roller)
SM05- 018- 004.00 Winch Roller, Recondition (Nylon Roller)
AREA 06 UPPER ENGINE
SM06- 008- 009.00 Throttle Pedal, R & I (Electronic)
SM06- 008- 013.00 Throttle Pedal, Recondition (Hydraulic)
SM06- 008- 014.00 Throttle Pedal, R & I (Hydraulic)
SM06- 024- 025.00 Gauge Audio/Visual Alarms
SM06- 025- 024.00 Upper Cab Heater Water Swivel, R & I And Recondition (Rotating Joint)
SM06- 025- 026.00 Diesel Coolant Heater, Troubleshooting & Recondition
SM06- 025- 027.00 Diesel Coolant Heater, R & I
SM06- 025- 043.00 Diesel Coolant Heater, R & I
SM06- 047- 000.00 Electrical System Wire Identification Code
SM06- 047- 098.00 Electrical System Schematic Diagram (Generation 1)
SM06- 047- 102.00 Electrical System Schematic Diagram (Generation 2)
AREA 07 HYDRAULIC POWER SUPPLY
SM07- 000- 000.00 Hydraulic Schematic Diagram Symbol Legend
SM07- 000- 125.00 Hydraulic System Schematic Diagram (Generation 1)
SM07- 000- 126.00 Hydraulic System Schematic Diagram (Generation 2)
SM07- 000- 135.00 Hydraulic System Schematic Diagram (Generation 3)
SM07- 001- 023.00 Carrier Brakes Accumulator, R & I
SM07- 001- 024.00 Pilot Control Accumulator, R & I
SM07- 002- 032.00 Relief Valve, Recondition (Air Conditioning)
SM07- 003- 006.00 Solenoid Valves, General Recondition
SM07- 004- 105.00 Upper Hydraulic Components, R & I (Two Winch Plumbing)
SM07- 004- 106.00 Upper Hydraulic Components, R & I (Single Winch Plumbing)
SM07- 006- 073.00 Hydraulic Motor, Recondition (Winch)
SM07- 006- 076.00 Two Speed Valve, Recondition (Winch Motor)
SM07- 006- 079.00 Swing Motor, R & I
SM07- 006- 080.00 Swing Motor, Recondition (Eaton)
SM07- 006- 081.00 Swing Motor, Recondition (Parker Hannifin)
SM07- 006- 082.00 Winch Motor, R & I
SM07- 008- 032.00 Control Valves, Recondition (Gresen V20)
SM07- 008- 037.00 Pressure Reducing Valve, Recondition
SM07- 008- 066.00 Control Valve, Recondition (Gresen V40)
SM07- 008- 067.00 Foot Control Valve, Recon. (Boom Telescope)
SM07- 008- 076.00 Single Axis Control Valves, R & I
SM07- 008- 077.00 Single Axis Control Valves, Recondition (Generation 1)
SM07- 008- 083.00 Upper Hydraulic Components, R & I
SM07- 008- 086.00 Telescope Foot Control Valve, R & I
SM07- 008- 087.00 Winch Counterbalance Valve, R & I
SM07- 008- 088.00 Winch Counterbalance Valve, Recondition
SM07- 008- 108.00 Single Axis Controller Valve, Recondition (Generation 2)
SM07- 008- 114.00 Hydraulic Foot Control Valve, Recon.
SM07- 008- 118.00 Swing Brake Pedal Valve, Recon.
SM07- 008- 131.00 Pilot Oil Supply Valve, Recondition
SM07- 008- 205.00 Dual Axis Controller, R & I (Sales Special)
SM07- 018- 001.00 Hydraulic System Tube Fittings
SM07- 022- 003.00 Steering Control Valve, Recondition
SM07- 022- 004.00 Steering Column, Recondition (O.E. Sales, Inc.)
SM07- 022- 019.00 Steering Column, R & I (O.E. Sales Inc.)
SM07- 022- 020.00 Steering Control Valve, R & I
SM07- 022- 021.00 Steering Control Valve, Recondition (Emergency Steering)
SM07- 022- 031.00 Steering Column, R & I (Douglas Autotech)
SM07- 022- 032.00 Steering Column, Recondition (Douglas Autotech)
SM07- 026- 008.00 Brake Treadle Valve, Recondition
SM07- 026- 009.00 Brake Treadle Valve, R & I
AREA 09 TUBULAR BOOM, FLY, & JIB
SM09- 001- 002.00 Repairing Damaged Tubular Booms, Flys, & Jibs
AREA 17 HYDRAULIC CRANE ATTACHMENT
SM17- 001- 036.00 Hydraulic Boom Inspection
SM17- 001- 048.00 Four Section Boom, R & I (29’- 91.25’ Full Power)
SM17- 001- 049.00 Three Section Boom, Recondition (30’- 78’ Full Power)
SM17- 001- 050.00 Four Section Boom, Recondition (29’- 91.25’ Full Power)
SM17- 001- 051.00 Three Section Boom, R & I (30’- 78’ Full Power)
SM17- 002- 022.00 Boom Telescope Cylinder, Recondition
SM17- 002- 036.00 Boom Telescope Cylinder, Troubleshooting (Three Section Boom)
SM17- 002- 037.00 Boom Telescope Counterbalance Valve, R & I (Three Section Boom)
SM17- 002- 038.00 Boom Telescope Cylinder, Troubleshooting (Four Section Boom)
SM17- 002- 039.00 Boom Telescope Counterbalance Valve, R & I (Four Section Boom)
SM17- 003- 013.00 Boom Hoist Cylinder, Recondition
SM17- 003- 032.00 Boom Hoist Cylinder, R & I
SM17- 003- 033.00 Boom Hoist Counterbalance Valve, R & I
SM17- 009- 005.00 Four Sheave Head Machinery, Recondition
AREA 18 SPECIAL ATTACHMENTS
SM18- 000- 001.00 Capscrew Torques
SM18- 000- 002.00 Bearing, Gear, Shaft, & Housing Inspection
SM18- 000- 003.00 Crane System Schematics
SM18- 007- 003.00 Reeling Drum, R & I
SM18- 007- 004.00 Reeling Drum, Recondition
SM18- 017- 005.00 Carrier Winch Valve Controller, Recondition
SM18- 017- 007.00 Carrier Winch Control Valve, R & I
SM18- 018- 001.00 Air Conditioning Service Instructions
SM18- 018- 002.00 Air Conditioning Hydraulic Drive Motor, R & I
SM18- 018- 003.00 Air Conditioning Hydraulic Drive Motor, Recondition
SM18- 018- 004.00 Air Conditioning Compressor, Recondition
SM18- 018- 006.00 Air Conditioning Compressor, R & I
SM18- 018- 015.00 A/C Hydraulic Drive Motor, Recon. (Upper)
SM18- 018- 032.00 A/C Compressor, R & I
SM18- 018- 033.00 A/C Hydraulic Drive Motor, R & I

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