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Link Belt Crane RTC-8025 Service Manual PDF

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Link Belt Crane RTC-8025 Service Manual PDF

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Description

Download Link Belt Crane RTC-8025 Service Manual PDF (English) 

Link Belt Crane RTC-8025 Service Manual PDF offers detailed guidance for maintenance, troubleshooting, repair procedures, and technical specifications of the RTC-8025 rough terrain crane. It covers hydraulic systems, engine, electrical diagrams, and safety instructions for technicians and operators. This manual helps ensure efficient servicing, reduced downtime, and safe operation. Available in PDF format for easy access on any device in workshop or field use. It is designed for professional use, supporting accurate diagnostics, preventive maintenance schedules, and equipment reliability. www.themanualsgroup.com

MODEL COVERED:
Link Belt RTC-8025 Crane

CONTENTS INCLUDED :
AREA 00 GENERAL INFORMATION
SM00- 000- 000.00 Service Manual General Usage & Instructions
AREA 01 RUBBER TIRE LOWER
SM01- 002- 023.00 Front & Rear Axles, Recondition
SM01- 004- 015.00 Front Axle, R & I
SM01- 007- 028.00 Steer Cylinder, Recondition
SM01- 007- 029.00 Steer Cylinder, R & I
SM01- 018- 060.00 Transmission, Recondition
SM01- 018- 061.00 Transmission, R & I
SM01- 022- 004.00 U- Joint Installation – Half Round Yokes
SM01- 022- 005.00 U- Joint Installation – Full Round Yokes
SM01- 029- 033.00 Rear Axle & Suspension, R & I
SM01- 030- 018.00 Park Brake Caliper And Actuator, R & I
Bleeding The Actuator
Adjusting The Caliper
Testing The Park Brake
SM01- 030- 019.00 Park Brake Caliper And Actuator, Recon
Brake Lining Replacement
SM01- 039- 003.00 Hydraulic System Cleaning Procedure
SM01- 039- 005.00 Hydraulic Reservoir Filter Assembly, Recondition
SM01- 039- 009.00 Hydraulic Reservoir Filter, R & I
SM01- 043- 001.00 Solenoid Valves, General Recondition
SM01- 043- 003.00 Outrigger Solenoid Valve Stack, Recondition (Function)
SM01- 043- 004.00 Four Way Solenoid Valve, Recondition (Outrigger Directional)
SM01- 043- 030.00 Combination Steering Control Valve, Recondition
SM01- 043- 050.00 Outrigger Function Control Valve, R & I
SM01- 043- 051.00 Combination Steering Control Valve, R & I
SM01- 043- 052.00 Outrigger Directional Control Valve, R & I
SM01- 044- 027.00 Outrigger Lock Valve Cartridge, R & I And Recondition
SM01- 045- 055.00 Outrigger Beam Cylinder, Recondition
SM01- 045- 061.00 Outrigger Beam & Beam Cylinder, R & I
SM01- 046- 047.00 Outrigger Jack Cylinder, R & I
SM01- 046- 048.00 Outrigger Jack Cylinder, Recondition
SM01- 047- 034.00 Relief Valve, Recondition (Outrigger)
SM01- 048- 047.00 Rotating Joint, R & I
SM01- 048- 048.00 Rotating Joint, Recondition
SM01- 050- 010.00 Remote Transmission Oil Cooler, R & I
SM01- 050- 011.00 Hydraulic Oil Cooler, R & I
SM01- 066- 000.00 Electrical System Wire Identification Code
SM01- 066- 029.00 Battery, R & I
SM01- 069- 005.00 Tire & Rim, R & I
SM01- 071- 012.00 Engine Housing, R & I
SM01- 076- 054.00 Collector Ring, R & I
SM01- 076- 055.00 Collector Ring, Recondition (G1)
SM01- 076- 072.00 Collector Ring, Recondition (G2)
SM01- 076- 078.00 Collector Ring, Recondition (50 Ring)
SM01- 076- 092.00 Collector Ring, Recondition (53 Ring)
SM01- 076- 094.00 Collector Ring, Recondition (52 Ring)
SM01- 077- 013.00 Starter, R & I
SM01- 077- 014.00 Alternator, R & I
SM01- 077- 015.00 Radiator, Charged Air, And Hydraulic Oil Cooler, R & I
SM01- 077- 034.00 CAC & Radiator, R & I
SM01- 078- 018.00 Oscillation Cylinder, Recondition
SM01- 078- 020.00 Axle Oscillation Accumulator, Recondition (Hydro Gas Suspension)
SM01- 078- 025.00 Axle Oscillation Cylinder, R & I
SM01- 078- 026.00 Axle Oscillation Lockout Valve, R & I
SM01- 078- 027.00 Axle Oscillation Lockout Manifold, Illustrated
SM01- 078- 028.00 Axle Oscillation Accumulator, R & I (Hydro Gas Suspension)
SM01- 078- 029.00 Hydro Gas Valve Manifold, R & I
SM01- 078- 030.00 Hydro Gas Valve Manifold, Illustrated
SM01- 079- 040.00 Lower Hydraulic Components, R & I (Suction, Pressure & Return Lines)
SM01- 079- 042.00 Lower Hydraulic Components, R & I (Outriggers, Steering, & Axle Oscillation)
SM01- 079- 079.00 Lower Hydraulic Components, R & I (Suction, Pressure & Return Lines)
SM01- 080- 008.00 Pump Disconnect, Recondition
SM01- 080- 049.00 Pump Disconnect, R & I
SM01- 081- 014.00 Hydraulic Pump, Recondition – Steel Body (Boom Hoist, Telescope, Winch)
SM01- 081- 037.00 Hydraulic Pump, Recondition- Aluminum Body (O.R., Brakes, Steering, Swing)
SM01- 081- 046.00 Hydraulic Pump, Recondition – 1 Section (Winch)
SM01- 081- 047.00 Hydraulic Gear Pump, R & I – 1 Section (Winch)
SM01- 081- 048.00 Hydraulic Gear Pump, R & I – 2 Section Steel (Boom Hoist, Telescope, & Winch)
SM01- 081- 055.00 Hydraulic Gear Pump, R & I – 2 Section Alum (O.R., Brakes, Steering, Swing)
SM01- 081- 061.00 Hydraulic Vane Pump, Recon.
SM01- 081- 070.00 2- Section Gear Pump Assy, R & I
SM01- 081- 071.00 2- Section Gear Pump Assy, Recondition (Parker PGP610 Series)
AREA 03 UPPER REVOLVING FRAME
SM03- 001- 073.00 Upper Revolving Frame & Turntable Bearing, R & I
SM03- 003- 019.00 Counterweight, R & I (Cranes Without Counterweight Removal System)
SM03- 010- 025.00 Counterweight Removal Cylinder, Recondition
SM03- 010- 045.00 Counterweight Removal Cylinder, R & I
SM03- 010- 046.00 Counterweight Removal Solenoid Control Valve, R & I
SM03- 010- 048.00 Counterweight Removal Solenoid Control Valve, Recondition
AREA 04 VERTICAL SHAFTS
SM04- 005- 034.00 Swing Brake, R & I
SM04- 005- 035.00 Swing Brake, Recondition
SM04- 010- 035.00 Swing Reduction Unit, Recondition
SM04- 010- 036.00 Swing Reduction Unit, R & I
AREA 05 HORIZONTAL SHAFTS
SM05- 006- 026.00 Winch, Troubleshooting
SM05- 006- 028.00 Winch, Recondition
SM05- 006- 035.00 Winch Assembly, R & I
SM05- 018- 006.00 Winch Roller, R & I And Recondition
AREA 06 UPPER ENGINE
SM06- 008- 016.00 Throttle Pedal Assembly, R & I
SM06- 025- 021.00 Operator’s Cab A/C Coil And Heater Core, R & I
SM06- 025- 022.00 A/C Coil And Heater Core, Illustrated
SM06- 025- 024.00 Cab Heater Water Swivel, R & I And Recondition (Rotating Joint)
SM06- 025- 025.00 Operator’s Cab Heater Core, R & I
SM06- 025- 026.00 Diesel Coolant Heater, Troubleshooting & Recondition
SM06- 025- 027.00 Diesel Coolant Heater, R & I
SM06- 047- 000.00 Electrical System Wire Identification Code
AREA 07 HYDRAULIC POWER SUPPLY
SM07- 000- 000.00 Hydraulic Schematic Diagram Symbol Legend
SM07- 001- 027.00 Pilot Control Accumulator, R & I (100psi)
SM07- 001- 030.00 Carrier Brakes Accumulators, R & I (1,200psi)
SM07- 001- 032.00 Piston Type Accumulator, Recondition (Emergency Steering)
SM07- 002- 032.00 Relief Valve, Recondition (Air Conditioning)
SM07- 002- 033.00 Solenoid/Relief Valve, Recondition (Telescope)
SM07- 003- 006.00 Solenoid Valves, General Recondition
SM07- 003- 011.00 Directional Relief Valve, Recondition (Boom Telescope Cylinder)
SM07- 004- 024.00 Upper Hydraulic Components, R & I (Two Winch Plumbing – G1)
SM07- 004- 025.00 Upper Hydraulic Components, R & I (Upper Frame – G1)
SM07- 004- 027.00 Upper Hydraulic Components, R & I (Single Winch Plumbing – G1)
SM07- 004- 034.00 Upper Hydraulic Components, R & I (Upper Frame – G2)
SM07- 004- 036.00 Upper Hydraulic Components, R & I (Two Winch Plumbing – G2)
SM07- 004- 037.00 Upper Hydraulic Components, R & I (Single Winch Plumbing – G2)
SM07- 004- 052.00 Upper Hydraulic Components, R & I (Upper Frame – G3)
SM07- 004- 084.00 Upper Hydraulic Components, R & I (Upper Frame – G4)
SM07- 006- 034.00 Swing Motor, Recondition
SM07- 006- 095.00 Winch Motor, Recondition
SM07- 006- 107.00 Winch Motor, R & I
SM07- 006- 108.00 Swing Motor, R & I
SM07- 008- 037.00 Pressure Reducing Valve, Recondition
SM07- 008- 063.00 Priority Flow Control Valve Assembly, Recondition (Emergency Steering)
SM07- 008- 101.00 Control Valve, Recondition (Husco 5000 & 6000 Series)
SM07- 008- 107.00 Dual Axis Controller Valve, Recondition
SM07- 008- 108.00 Single Axis Controller Valve, Recondition
SM07- 008- 112.00 Pressure Reducing Valve, Recondition
SM07- 008- 116.00 Dual Axis Controller Valve, R & I
SM07- 008- 117.00 Single Axis Controller Valve, R & I
SM07- 008- 118.00 Swing Brake Pedal Valve, Recondition
SM07- 008- 122.00 Winch Counterbalance Valve, Recondition
SM07- 008- 132.00 Control Valves, Recondition (Husco 7000 Series)
SM07- 008- 135.00 Winch Control Valve, R & I
SM07- 008- 140.00 Winch Counterbalance Valve, R & I
SM07- 008- 142.00 Accumulator Charging Valve, Recondition (Carrier Brakes)
SM07- 008- 143.00 Accumulator Charging Valve, R & I (Carrier Brakes)
SM07- 008- 147.00 Boom Hoist/Telescope Control Valve, R & I (Gen 1 w/Solenoid Relief Valve)
SM07- 008- 148.00 Swing Control Valve, R & I
SM07- 008- 149.00 Swing Brake Pedal Valve, R & I
SM07- 008- 150.00 Fine Metering Valve, R & I
SM07- 008- 151.00 Fine Metering Valve, Recondition
SM07- 008- 201.00 Boom Hoist/Telescope Control Valve, R & I (Gen 2 w/o Solenoid Relief Valve)
SM07- 010- 006.00 Boom Telescope Electronic Foot Control, R & I
SM07- 018- 001.00 Hydraulic System Tube Fittings
SM07- 022- 022.00 Steering Control Valve, Recondition
SM07- 022- 023.00 Steering Control Valve, R & I
SM07- 022- 025.00 Steering Column, R & I
SM07- 022- 029.00 Priority Flow Control Valve, R & I (Emergency Steering)
SM07- 022- 030.00 Accumulator, R & I (Emergency Steering)
SM07- 026- 008.00 Brake Treadle Valve, Recondition
SM07- 026- 012.00 Brake Treadle Valve, R & I
AREA 09 TUBULAR BOOM
SM09- 001- 002.00 Tubular Boom, Fly, & Jib Repair
AREA 17 HYDRAULIC CRANE ATTACHMENT
SM17- 001- 053.00 Hydraulic Boom Inspection – Formed Sections
SM17- 001- 066.00 Five Section Latching Boom, R & I (G1)
SM17- 001- 067.00 Five Section Latching Boom, Recondition (G1)
SM17- 001- 081.00 Five Section Latching Boom, R & I (G2)
SM17- 001- 082.00 Five Section Latching Boom, Recondition (G2) – R3 Type Boom
SM17- 002- 054.00 Boom Telescope Counterbalance Valve, R & I
SM17- 002- 055.00 Boom Telescope Cylinder, Recondition
SM17- 002- 057.00 Boom Latching Cylinder, Recondition- Hydraulic Technologies (G2)
SM17- 002- 058.00 Telescope Cylinder Length Reel, R & I (G1)
SM17- 002- 059.00 Telescope Cylinder Length Reel, Recondition
SM17- 002- 065.00 Latching Boom Telescope System, Troubleshooting
SM17- 002- 066.00 Boom Latching/Pinning Cylinder, R & I (G1)
SM17- 002- 067.00 Boom Telescope Cylinder Mechanism, Recondition (G1)
SM17- 002- 068.00 Telescope Cylinder Length Reel, R & I (G2)
SM17- 002- 069.00 Boom Latching/PInning Cylinder, Recondition- Texas Hyd (G1 & 3)
SM17- 002- 084.00 Boom Telescope Cylinder, Calibration
SM17- 002- 088.00 Hose & Cable Reel, Recondition
SM17- 002- 089.00 Boom Telescope Cylinder Mechanism, Recondition (G2)
SM17- 002- 105.00 Boom Pinning Cylinder, R & I (G1)
SM17- 002- 106.00 Boom Pinning Cylinder, Recondition (G1)
SM17- 002- 107.00 Boom Latching Cylinder, R & I (G2)
SM17- 002- 108.00 Latching Boom Telescope System, Troubleshooting (G2)
SM17- 002- 109.00 Latching Boom Telescope System, Calibration (G2)
SM17- 002- 110.00 Boom Telescope Cylinder Mechanism, Recondition (G3)
SM17- 002- 111.00 Latching Boom Telescope System, Calibration (G3)
SM17- 002- 114.00 Hose & Cable Reel, R & I
SM17- 002- 115.00 Telescope Cylinder Length Encoder Reels, R & I (G3)
SM17- 002- 117.00 Pin/Latch Valve, Recondition
SM17- 002- 118.00 Pin/Latch Valve, Recondition – (G2) – R3 Type Boom
SM17- 002- 130.00 Telescope Length Reel, R & I
SM17- 003- 013.00 Boom Hoist Cylinder, Recondition
SM17- 003- 039.00 Boom Hoist Cylinder, R & I
SM17- 003- 040.00 Boom Hoist Counterbalance Valve, R & I
SM17- 003- 055.00 Boom Hoist Counterbalance Valve, R & I
SM17- 009- 004.00 Five Sheave Head Machinery, Recondition
AREA 18 SPECIAL ATTACHMENTS
SM18- 000- 001.00 Capscrew Torques
SM18- 000- 002.00 Gear, Shaft, Bearing, & Housing Inspection
SM18- 000- 003.00 Crane Systems Schematics
SM18- 007- 006.00 Reeling Drum, R & I (Greer)
SM18- 007- 007.00 Reeling Drum, Recondition (Greer)
SM18- 007- 016.00 Reeling Drum, Troubleshooting & Recondition (Hirschmann)
SM18- 007- 018.00 Reeling Drum, R & I (Hirschmann)
SM18- 007- 021.00 Reeling Drum, R & I (Hirschmann)
SM18- 018- 001.00 Air Conditioning Service Precautions
SM18- 018- 004.00 Air Conditioning Compressor, Recondition
SM18- 018- 013.00 Air Conditioning Compressor, R & I
SM18- 018- 014.00 Air Conditioning Hydraulic Drive Motor, R & I
SM18- 018- 015.00 Air Conditioning Hydraulic Drive Motor, Recondition

Field Details
Size 36.35 MB
Format PDF
Language English
Brand Link-Belt
Type of Machine Crane
Type of Manual Service Manual, Electrical and Hydraulic Diagrams
Model Link-Belt RTC-8025 Crane
Number of Pages 688 Pages

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