Download Link Belt Crane RTC-8040 II Service Manual PDF (English) 

Download the Link Belt Crane RTC-8040 II Service Manual PDF for technical guidance, maintenance procedures, troubleshooting steps, and detailed specifications. This service manual provides instructions for operators and technicians to ensure safe operation, proper servicing, and repair of the RTC-8040 II rough terrain crane. It includes diagrams, hydraulic systems, electrical schematics, torque specifications, and preventive maintenance schedules. Ideal for engineers, service professionals, and equipment owners seeking reliable factory information for optimal crane performance and longevity.
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MODEL COVERED:
Link Belt RTC-8040 II Crane

CONTENTS INCLUDED :
AREA 00 GENERAL INFORMATION
SM00- 000- 000.00 How To Use This Manual, General Service Instructions, And Safety Procedures
AREA 01 RUBBER TIRE LOWER
SM01- 002- 023.00 Front & Rear Axles, Recondition
SM01- 004- 010.00 Front Axle, R & I
SM01- 007- 012.00 Steer Cylinder, Recondition – 4.00 inch (10.2cm) Diameter Case
SM01- 007- 017.00 Steer Cylinder, Recondition – 4.50 inch (11.4cm) Diameter Case
SM01- 007- 018.00 Steer Cylinder, R & I
SM01- 010- 002.00 Steering Pump, Recondition
SM01- 010- 026.00 Power Steering Pump, R & I
SM01- 018- 047.00 Transmission, R & I
SM01- 018- 048.00 Transmission, Recondition
SM01- 019- 025.00 Transmission Control Unit Diagnostic Manual
SM01- 022- 004.00 U- Joint Installation – Half Round Yokes
SM01- 022- 005.00 U- Joint Installation – Full Round Yokes
SM01- 029- 017.00 Rear Axle & Suspension, R & I
SM01- 039- 002.00 Vacuum Pressure Relief Valve, Recondition
SM01- 039- 003.00 Hydraulic System Cleaning Procedure
SM01- 039- 004.00 Hydraulic Reservoir Filter Assembly, R & I
SM01- 039- 005.00 Hydraulic Reservoir Filter Assembly, Recondition
SM01- 043- 001.00 Solenoid Valves, General Recondition
SM01- 043- 003.00 Outrigger Solenoid Valve Stack, Recondition (Function)
SM01- 043- 004.00 Four Way Solenoid Valve, Recondition (Outrigger Directional/Steer)
SM01- 043- 029.00 Combination Steering Control Valve, R & I
SM01- 043- 030.00 Combination Steering Control Valve, Recondition
SM01- 043- 031.00 Outrigger Directional Control Valve, R & I
SM01- 043- 032.00 Outrigger Function Control Valve, R & I
SM01- 043- 062.00 Hydro- Gas Suspension Control Valve, R & I
SM01- 044- 018.00 Outrigger Lock Valve Cartridge, R & I
SM01- 045- 014.00 Outrigger Beam Cylinder, Recondition (Generation 1 – Hydraulic Technologies)
SM01- 045- 041.00 Outrigger Beam & Beam Cylinder, R & I
SM01- 045- 050.00 Outrigger Beam Cylinder, Recondition (Generation 2 – Texas Hydraulics)
SM01- 046- 034.00 Jack Cylinder, Recondition
SM01- 046- 035.00 Jack Cylinder, R & I
SM01- 047- 034.00 Relief Valve, Recondition
SM01- 048- 023.00 Rotating Joint, R & I (Rectangular Collector Ring Cover)
SM01- 048- 024.00 Rotating Joint, Recondition
SM01- 048- 028.00 Rotating Joint, R & I (Round Collector Ring Cover)
SM01- 048- 029.00 Rotating Joint, Recondition
SM01- 066- 027.00 Battery, R & I
SM01- 069- 005.00 Tire & Rim, R & I
SM01- 071- 005.00 Engine Hood, R & I
SM01- 075- 015.00 Hydraulic Throttle Control Cylinder, Recondition
SM01- 075- 032.00 Radiator & Transmission/Hydraulic Oil Coolers, R & I
SM01- 075- 033.00 Alternator, R & I
SM01- 075- 034.00 Starter, R & I
SM01- 075- 035.00 Hydraulic Throttle Control Cylinder, R & I
SM01- 076- 025.00 Collector Ring, R & I (Generation 1)
SM01- 076- 026.00 Collector Ring, Recondition (Generation 1 – 45 Ring)
SM01- 076- 031.00 Collector Ring, R & I (Generation 2)
SM01- 076- 032.00 Collector Ring, Recondition (Generation 2 – 46 Ring)
SM01- 076- 047.00 Collector Ring, R & I (Generation 3 – 43 Ring)
SM01- 078- 016.00 Axle Oscillation Lockout Manifold, R & I (Hydro- Gas Suspension)
SM01- 078- 017.00 Axle Oscillation Cylinder, R & I
SM01- 078- 018.00 Axle Oscillation Cylinder, Recondition
SM01- 078- 019.00 Axle Oscillation Accumulator, R & I (Hydro- Gas Suspension
SM01- 078- 020.00 Axle Oscillation Accumulator, Recondition (Hydro- Gas Suspension)
SM01- 078- 027.00 Axle Oscillation Lockout Manifold, Illustrated
SM01- 079- 011.00 Lower Hydraulic Components, R & I
SM01- 080- 036.00 Main Hydraulic Pump, R & I
SM01- 081- 014.00 Hydraulic Pump, Recondition (Multi Section Commercial- Intertech)
SM01- 085- 004.00 Engine Preheater, Recondition
SM01- 085- 006.00 Engine Preheater, R & I (Propane)
AREA 03 UPPER REVOLVING FRAME
SM03- 001- 067.00 Upper Revolving Frame & Turntable Bearing, R & I
SM03- 003- 010.00 Main Counterweight, R & I (One Piece Counterweight)
SM03- 003- 011.00 Main Counterweight, R & I (Three Piece Counterweight)
AREA 04 VERTICAL SHAFTS
SM04- 005- 022.00 Swing Brake Assembly, Recondition
SM04- 010- 026.00 Swing Reduction Unit, R & I (Generation 1)
SM04- 010- 027.00 Swing Speed Reducer, Recondition (Generation 1)
SM04- 010- 032.00 Swing Reduction Unit And Brake, R & I (Generation 2 – w/Integral Brake)
SM04- 010- 033.00 Swing Reduction Unit And Brake, Recondition (Generation 2 – w/Integral Brake)
AREA 05 HORIZONTAL SHAFTS
SM05- 006- 021.00 Winch, Troubleshooting (Generation 1 – Braden CH150A, 175A, 185A, CH230)
SM05- 006- 022.00 Winch, Recondition (Generation 1 – Braden CH150A, 175A, 185A, CH230)
SM05- 006- 023.00 Winch, R & I (Generation 1 – Braden CH150A, 175A, 185A, CH230)
SM05- 006- 025.00 Winch, Recondition (Generation 2 – Braden CH210)
SM05- 006- 026.00 Winch, Troubleshooting (Generation 2 – Braden CH210)
SM05- 006- 029.00 Winch, R & I (Generation 2 – Braden CH210)
SM05- 010- 007.00 Drum Rotation Indicator, R & I And Troubleshooting
SM05- 018- 002.00 Winch Roller, Recondition (Steel Roller)
SM05- 018- 003.00 Winch Roller, Recondition (Nylon Roller)
AREA 06 UPPER ENGINE
SM06- 008- 012.00 Throttle Pedal, R & I
SM06- 008- 013.00 Throttle Pedal, Recondition
SM06- 025- 004.00 Diesel Cab Heater, R & I (Generation 1)
SM06- 025- 005.00 Diesel Cab Heater, Recondition & Troubleshooting (Generation 1)
SM06- 025- 007.00 Hydraulic Cab Heater, R & I
SM06- 025- 008.00 Hydraulic Cab Heater, Recondition
SM06- 025- 009.00 Hydraulic Heater – Troubleshooting
SM06- 025- 017.00 Diesel Cab Heater, R & I (Generation 2)
SM06- 025- 018.00 Diesel Cab Heater, Recondition & Troubleshooting (Generation 2)
SM06- 025- 020.00 Operator’s Cab Heater Core, R & I (w/o Air Conditioning)
SM06- 025- 021.00 Operator’s Cab A/C Coil & Heater Core, R & I (w/Air Conditioning)
SM06- 025- 022.00 A/C Coil And Heater Core, Illustrated
SM06- 025- 024.00 Upper Cab Heater Water Swivel, R & I And Recondition (Rotating Joint)
SM06- 047- 000.00 Electrical System Wire Identification Code
SM06- 047- 096.00 Electrical System Schematic Diagram (Generation 1)
SM06- 047- 097.00 Electrical System Schematic Diagram (Generation 2)
SM06- 047- 107.00 Electrical System Schematic Diagram (Generation 3)
SM06- 047- 108.00 Electrical System Schematic Diagram (Generation 4)
AREA 07 HYDRAULIC POWER SUPPLY
SM07- 000- 122.00 Hydraulic System Schematic Diagram (Generation 1)
SM07- 000- 123.00 Hydraulic System Schematic Diagram (Generation 2)
SM07- 000- 124.00 Hydraulic System Schematic Diagram (Generation 3)
SM07- 001- 018.00 Piston Type Accumulator, Recondition
SM07- 001- 023.00 Carrier Brakes Accumulator, R & I
SM07- 001- 024.00 Pilot Control Accumulator, R & I
SM07- 003- 006.00 Solenoid Valves, General Recondition
SM07- 004- 011.00 Upper Hydraulic Components, R & I (Upper Frame – Generation 2)
SM07- 004- 039.00 Upper Hydraulic Components, R & I (Upper Frame – Generation 3)
SM07- 004- 040.00 Upper Hydraulic Components, R & I (Two Winch Plumbing)
SM07- 004- 041.00 Upper Hydraulic Components, R & I (Single Winch Plumbing)
SM07- 005- 052.00 Hydraulic Gear Pump Assembly, Recondition (Hydraulic Heater)
SM07- 005- 061.00 Hydraulic Heater Gear Pump, R & I
SM07- 006- 034.00 Swing Motor, Recondition (Generation 1 – Von Ruden)
SM07- 006- 059.00 Hydraulic Motor, Recondition (Hydraulic Heater)
SM07- 006- 073.00 Hydraulic Motor, Recondition (Winch)
SM07- 006- 075.00 Swing Motor & Brake, R & I (Generation 1 – w/o Pressure Reducing Valve)
SM07- 006- 076.00 Two Speed Valve, Recondition (Winch Motor)
SM07- 006- 077.00 Winch Motor, R & I (Generation 1 – CH185A w/o Pressure Reducing Valve)
SM07- 006- 078.00 Hydraulic Heater Motor, R & I
SM07- 006- 081.00 Swing Motor, Recondition (Generation 2 – Parker)
SM07- 006- 086.00 Winch Motor, R & I (Generation 2 – CH185A w/Pressure Reducing Valve)
SM07- 006- 096.00 Winch Motor, R & I (Generation 3 – CH210)
SM07- 006- 100.00 Swing Motor, R & I (Generation 2 – Parker)
SM07- 008- 014.00 Winch Counterbalance Valve, Recondition
SM07- 008- 037.00 Pressure Reducing Valve, Recondition (Winch Or Swing Circuit)
SM07- 008- 048.00 Foot Control Valve, R & I (Generation 1 – Boom Telescope)
SM07- 008- 055.00 Controller Valve Assembly, R & I
SM07- 008- 056.00 Controller Valve Assembly, Recondition (Comm- Intertech)
SM07- 008- 063.00 Priority Flow Control Valve Assembly, Recondition
SM07- 008- 066.00 Control Valve, Recondition (Gresen V40)
SM07- 008- 067.00 Foot Control Valve, Recondition (Generation 1 – Boom Telescope)
SM07- 008- 076.00 Single Axis Control Valves, R & I
SM07- 008- 077.00 Single Axis Control Valves, Recondition (Comm- Intertech)
SM07- 008- 079.00 Upper Hydraulic Components, R & I (Upper Frame – Generation 1)
SM07- 008- 081.00 Control Valve, Recondition (Winch – Gresen V56)
SM07- 008- 091.00 Winch Counterbalance Valve, R & I (Cranes w/o Pressure Reducing Valve)
SM07- 008- 092.00 Winch Pressure Reducing Valve, R & I
SM07- 008- 096.00 Winch Counterbalance Valve, R & I (Cranes w/Pressure Reducing Valve)
SM07- 008- 107.00 Controller Valve, Recondition (Monson)
SM07- 008- 108.00 Single Axis Controller Valve, Recondition (Monson)
SM07- 008- 111.00 Winch Control Valve, R & I (Generation 1)
SM07- 008- 113.00 Boom Telescope Foot Control Valve, R & I (Gen 2 – Boom Telescope)
SM07- 008- 114.00 Boom Telescope Foot Control Valve, Recondition (Gen 2 – Boom Telescope)
SM07- 008- 118.00 Swing Brake Pedal Valve, Recondition
SM07- 008- 119.00 Pressure Reducing Valve, R & I (Steering)
SM07- 008- 127.00 Winch Control Valve, Recondition (Generation 2 – Parker VP170)
SM07- 008- 129.00 Hydraulic Control Valves, Recondition (Tele/Swing/Boom Hoist Parker VG20)
SM07- 008- 131.00 Pilot Oil Supply Valve, Recondition
SM07- 008- 137.00 Swing Brake Pedal Valve, R & I
SM07- 008- 142.00 Accumulator Charging Valve, Recondition
SM07- 008- 146.00 Accumulator Charging Valve, R & I
SM07- 008- 157.00 Winch Control Valve, R & I (Generation 2)
SM07- 018- 001.00 Hydraulic System Tube Fittings
SM07- 022- 003.00 Steering Control Valve, Recondition (Generation 1 – Eaton Series 12)
SM07- 022- 011.00 Steering Column, R & I (Generation 1 – John Deere Column)
SM07- 022- 012.00 Steering Column, Recondition (John Deere)
SM07- 022- 013.00 Power Steering Control Valve, R & I (Generation 1 – w/John Deere Column)
SM07- 022- 018.00 Emergency Steer Accumulator, R & I
SM07- 022- 022.00 Steering Control Valve, Recondition (Generation 2 – Eaton Series 10)
SM07- 022- 023.00 Steering Control Valve, R & I (Generation 2 – w/RR- TCI Column)
SM07- 022- 025.00 Steering Column, R & I (Generation 2 – RR- TCI Column)
SM07- 022- 027.00 Priority Flow Control Valve, R & I (Emergency Steering)
SM07- 026- 008.00 Brake Treadle Valve, Recondition
SM07- 026- 010.00 Brake Treadle Valve, R & I
SM07- 029- 001.00 Swing Brake Actuator, R & I
SM07- 029- 002.00 Swing Brake Actuator, Recondition
AREA 09 TUBULAR BOOM, FLY, & JIB
SM09- 001- 002.00 Repairing Damaged Tubular Booms, Flys, & Jibs
AREA 14 CAB & HOUSE ASSEMBLY
SM14- 001- 006.00 Repair Of Components Made Of Fibrous Composite Materials
AREA 17 HYDRAULIC CRANE ATTACHMENT
SM17- 001- 036.00 Hydraulic Boom Inspection
SM17- 001- 046.00 Four Section Boom, R & I (33’- 105’ Full Power)
SM17- 001- 047.00 Four Section Boom, Recondition (33’- 105’ Full Power)
SM17- 002- 022.00 Boom Telescope Cylinder, Recondition
SM17- 002- 026.00 Boom Telescope Cylinder, Troubleshooting
SM17- 002- 027.00 Boom Telescope Counterbalance Valve, R & I
SM17- 003- 013.00 Boom Hoist Cylinder, Recondition
SM17- 003- 014.00 Boom Hoist Counterbalance Valve, R & I (Port Block Mounted)
SM17- 003- 015.00 Boom Hoist Counterbalance Valve, Recondition (Port Block Mounted)
SM17- 003- 021.00 Boom Hoist Cylinder, R & I
SM17- 003- 034.00 Boom Hoist Cylinder, R & I (w/Integral Counterbalance Valve)
SM17- 003- 035.00 Boom Hoist Counterbalance Valves, R & I (Case Mounted)
SM17- 009- 006.00 Four Sheave Boom Head Machinery, Recondition
AREA 18 SPECIAL ATTACHMENTS
SM18- 000- 001.00 Capscrew Torques
SM18- 000- 002.00 Bearing, Gear, Shaft, & Housing Inspection
SM18- 000- 003.00 Crane System Schematics
SM18- 007- 003.00 Reeling Drum, R & I
SM18- 007- 004.00 Reeling Drum, Recondition
SM18- 017- 005.00 Carrier Winch Valve Controller, Recondition
SM18- 017- 007.00 Carrier Winch Control Valve, R & I
SM18- 018- 001.00 Air Conditioning Service Precautions
SM18- 018- 002.00 Air Conditioning Hydraulic Drive Motor, R & I (Generation 1)
SM18- 018- 003.00 Air Conditioning Hydraulic Drive Motor, Recondition (Generation 1)
SM18- 018- 004.00 Air Conditioning Compressor, Recondition
SM18- 018- 006.00 Air Conditioning Compressor, R & I (Generation 1)
SM18- 018- 013.00 Air Conditioning Compressor, R & I (Generation 2)
SM18- 018- 014.00 Air Conditioning Hydraulic Drive Motor, R & I (Generation 2)
SM18- 018- 015.00 Air Conditioning Hydraulic Drive Motor, Recondition (Generation 2)

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