Download Magni Telescopic Handler TH5,5 Use and Maintenance 100040_TH55-1 2024 (English) 

Magni Telescopic Handler TH5,5 Use and Maintenance Manual 100040_TH55-1 (2024) provides essential operating, servicing, and maintenance information for the Magni TH5.5 telehandler. This technical manual helps operators and technicians understand machine controls, operating procedures, safety precautions, routine inspections, troubleshooting, and preventive maintenance requirements. It is a useful reference for maintaining equipment performance, improving operational safety, and ensuring reliable machine operation. Ideal for technicians, mechanics, service professionals, and equipment owners.

MODEL COVERED :
Magni TH5,5 Telescopic Handler
TH 5,5.15-D5/A-1, TH 5,5.15-D5/D-1, TH 5,5.15-D7/A-1, TH 5,5.15-D7/D-1, TH 5,5.19-D5/A-1, TH 5,5.19-D5/D-1, TH 5,5.19-D7/A-1, TH 5,5.19-D7/D-1

CONTENTS INCLUDED :
Data regarding the manual
Reference regulatory framework
PREFACE
Manufacturer’s details
Important safety information
Using the manual
People to whom this manual is addressed
Symbols used
Declaration of initial testing
Delivery of the vehicle
Receipt of the vehicle
Assistance
How to request assistance
Spare parts
EC Declaration of Conformity
Warranty
Recall campaigns for product defects
GENERAL WARNINGS
Hazards and safety instructions
Noise protection
Danger of crushing.
Prevention of cuts and crushing
Danger from hanging load
Danger of burns
Danger of battery explosion
Electrocution hazard
Works near power lines
Accident prevention in case of thunderstorms with
lightning
Risk of slipping
Risk of falling, tripping
Penetration of fluids
Pressurised air and water
Limiting the ejection of liquids
Braking system accumulators
Storage of hazardous liquids
Information regarding AdBlue®
Information regarding asbestos
Information on the air conditioning system in the cabin

USE OF THE VEHICLE
Correct use
Before starting the vehicle
Visual inspection
Concomitant work phases
Reasonably foreseeable misuse
Incorrect use
Safety devices
Safety devices on the vehicle
Roll-Over Protective Structure (ROPS), Falling Objects
Protective Structure (FOPS)
Sound pressure level
Sound power level
Vibration level
VEHICLE’S IDENTIFICATION ELEMENTS
Vehicle plates and marking
Cab identification plate
Engine identification plate
Transmission pump identification plate
Service pump identification plate
Gear pump identification plate
Transmission motor identification plate
Axles identification plate
TECHNICAL PRODUCT INFORMATION
Glossary
Features of the vehicle
Optional accessories
Interchangeable equipment
General description of the vehicle
Front/left side
Rear/right side
Cab interior (plan view)
Cab interior (front view)
Safety labels
FEATURES OF THE VEHICLE
Vehicle features and main safety devices
Vehicle cab
Climbing on to or climbing down from the vehicle
Door window
Rear window
Emergency exit
Driver’s seat
Adjustments
Armrest
Joystick
Joystick controls
Steering column
Light, window wiper, horn selector
Steering wheel
Pedals
Control dashboard
Vehicle ignition key.
Safety system limit override key.
Key for radio control wiring override in aerial work
platform
Multifunctional manipulator;
Service buttons
Levelling on wheels
Stabiliser controls
Parking brake engagement button
Automatic parking brake
Hazard lights button
Red emergency stop button
Double USB socket
Multiple function display
Drive page
Graduated indicators
Levelling indicator
Anti-tipping system indicator
List of warning lights and functions that can be selected
in the Drive page
Handling mode
Speed of movements
Reset
Eco mode
Radio control connection
Steering modes
Boom suspension
Winter mode
Pick & Carry
Stabilizers page
Graduated indicators
Self-levelling
Limits page
Limitation of telescopic boom extension
Hydraulic movements speed
Setting the movement speed limits
Load page
Flow rate diagram in static view
Flow rate diagram in dynamic view
Commands page
Air-conditioning system
Auxiliary lighting system
Ancillary functions
Radio control connection
Working mode
24V electrical output at boom head
Continuous hydraulic fluid
Idle speed/engine control
Start & STOP
Cooling fan rotation reversal
Password Pages
System Info page
Air vents
Service compartments for the vehicle driver
Safety keys container
Vehicle radio
Reading light
Sunshade
Radio control battery charger
Radio control housing (Optional)
External elements
Work and emergency lights
Rear view mirrors
Headlights
Tail lights (Optional)
Additional cab work lights
Additional work lights on the telescopic boom
(Optional)
Shear pin housing for interchangeable equipment
Anchoring points
Tow hook
Quick-fit coupling for the equipment
“I” and “U” couplings
OPERATING TECHNIQUES
Before using the vehicle
Work area
Weather conditions
Climatic conditions of use
Road circulation
Parking the vehicle
Interchangeable equipment installation
Equipment confirmation
Removing the equipment
Hydraulic shear pin
List of compatible accessories
Approved equipment
Handling of loads
Centre of gravity of the load
Picking up a load from the ground with fork attachment
plate
Taking a load from a height with the vehicle on tyres
with fork attachment plate
Moving the centre of gravity
Visibility
Traversing over sloping ground
INFORMATION REGARDING TRANSPORT
Shipping the vehicle
Lifting the vehicle
Anchoring the vehicle for transportation
Towing the vehicle
Mechanical brake release
Manual positioning of the reverse gear in neutral
MAINTENANCE
General information
Vehicle in maintenance position
Tightening torques
Tyres
Standard inflation pressures
Inflation with air
Inflation with nitrogen
Replacing the wheels
Washing
Liquids, lubricants and spare parts
List of spare parts for routine maintenance
Maintenance Schedule
Maintenance operations
Safety information
Battery disconnect switch
Maintenance operations under the telescopic boom 95INDEX
Maintenance operations in areas not accessible from
the ground
Hydraulic hoses
Differentials oil
Wheel reduction gears oil
Transmission shaft
Steering elements
Axles
Transmission belt
Checking the belt tension
Replacement
Engine oil
Checking the engine oil level
Changing the engine oil
Replacing the lubrication oil cartridge
Fuel prefilter
Fuel filter
Bleed the fuel supply system
AdBlue® filter
Fuel tank
Coolant
Bleeding the cooling system
Engine radiator
Hydraulic fluid
Hydraulic fluid filter
Two-speed reduction gear oil
Engine air filter
Cab air filter
Telescopic boom sliding blocks
Telescopic boom pins
Telescopic boom chains
Adjustment
Checking for wear
Stabilisers
Batteries
Windscreen washer liquid tank
FUSE SECTION
TROUBLESHOOTING Errore. Il segnalibro non
definito.
Hydraulic/electrical system failure and emergency
hydraulic pump use Errore. Il segnalibro non
definito.
DIAGNOSING PROBLEMS
VEHICLE STORAGE
Leaving the vehicle unused for long periods
Leaving the vehicle unused for less than 12 months
Leaving the vehicle unused for less than 36 months
Reusing the vehicle
Dismantling and disposal of the vehicle
DIMENSIONS
TECHNICAL DATA
Performances
ENGINE: DEUTZ (STAGE IIIA / STAGE V)
Transmission
Hydraulic System
Electrical System
Braking System
Axles
Tyres
Environmental data
REFERENCE INFORMATION
REGISTER OF CHANGE OF OWNERSHIP

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