DOWNLOAD COMPLETE SERVICE MANUAL FOR MERCEDES-BENZ OM646 ENGINE UP TO 2020 INCL - PDF DOWNLOAD

Unlock the full potential of your Mercedes-Benz with the comprehensive OM646 Engine Service Manual, available in a convenient PDF format. This essential guide covers all aspects of maintenance and repair up to 2020, ensuring you have the latest information at your fingertips. With detailed diagrams, step-by-step instructions, and expert tips, you can confidently tackle any engine issue, prolonging the life of your vehicle and enhancing its performance. Don't miss out on this invaluable resource for any Mercedes-Benz enthusiast or professional mechanic.

PART NUMBER - UP TO 2020 INCL

MODEL COVERED :
MERCEDES-BENZ OM646 ENGINE

MANUAL CONTENT INCLUDE :
Unscrew/screw on shift unit and intermediate plate Model 204 with engine 642, 651 with transmission 711.670 Model 207 with engine 651 with transmission 711.670 Model 212 with transmission 711.670 Model 906.1/2/6/7 with engine 642.992, 646.985/986/989/990 with transmission 711.660 Model 906.1/2/6/7 with engine 646.984/985/986/989/990 with transmission 711.651
Replace oil filter element Engine 646.7 in model 909
Measure cylinder bores Engine 271, 642, 646, 651 in model 906 Engine 651 in model 900
Remove/install refrigerant compressor Engine 271 in model 204.3, 207 Engine 271, 272, 646.8 in model 204.0/2 Engine 271.9 in model 212 with code 924 (Bivalent natural gas drive)
Detach/attach shift cables at transmission Transmission 711.651 in model 906.1/2/6/7 with engine 271.951, 646.984/985/986/989/990 Transmission 711.660 in model 906.1/2/6/7 with engine 642.992, 646.984/985/986/989/990 Transmission 711.685 in model 906 with engine 642.896
Engine oil and oil filter change Engine 646 in model 203, 204, 209, 211
Remove/install oil pan 2.11.11 ENGINES 646.951 in MODEL 211.004 ENGINES 646.961 in MODEL 211.006 /206 /606 ENGINES 647.961 in MODEL 211.016 /216 /616 ENGINES 648.961 in MODEL 211.026 /226 /023 /223 ENGINES 646.8 in MODEL 211
Remove/install poly-V belt ENGINES 112, 646 in MODEL 639 ENGINES 646 in MODEL 636
Overview of service intervals for diesel engines depending on engine oil specification Engine 607, 611, 612, 626, 628, 629, 640, 642, 646, 647, 648, 651, 654, 660 Engine 612, 628, 642 in model 463
Remove/install cylinder head cover trim panel ENGINES 646.984 /985 /986 /989 /990 in MODEL 906
Remove/install rear engine cross member ENGINE 112, 272, 642, 651 in MODEL 639 ENGINE 272, 646, 651 in MODEL 636 ENGINE 646 in MODEL 639 without CODE ZG2 (Permanent all-wheel drive)
Remove/install starter 15.2.12 ENGINES 646.951 in MODEL 211.004 ENGINES 646.961 in MODELS 211.006 /206 /606 ENGINES 647.961 in MODEL 211.016 /216 /616 ENGINES 648.961 in MODEL 211.023 /223 /026 /226 ENGINES 646.8 in MODEL 211, 204
Remove/install vacuum pump MODEL 906 with ENGINE 646.984 /985 /986 /989 /990
Remove/install end cover Engine 646 in model 636, 639
Inspect cooling system for leaks 12.11.2018 Engine 112, 272, 642, 646, 651 in model 639 Engine 271.951, 272.979, 642.896/898/992/993, 646.984/985/986/989/990, 651.955/956/957 in model 906 Engine 272, 646, 651 in model 636 Engine 651 in model 900
Pin for locking poly-V belt tensioning device Model 447 with engine 274, 651 Model 448 with engine 274 Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651 Model 906 with engine 642.896/898/992/993, …
Remove/install fan shroud 17.12.09 ENGINES 646.951 in MODEL 211.004 ENGINES 646.961 in MODELS 211.006 /206 /606 ENGINES 647.961 in MODEL 211.016 /216 /616 ENGINES 271.941 in MODELS 211.042 /242 ENGINES 648.961 in MODEL 211.023 /026 /223 /226 ENGINES 646.8 in MODEL 211 ENGINES 271.956 in MODEL 211.041 /241
Remove/install starter ENGINES 272, 646 in MODEL 636 ENGINES 112, 272, 646 in MODEL 639
Check engine oil level with special tool Engine 646
Remove/install retaining lock for crankshaft/ring gear ENGINES 646 in MODEL 636, 639 with TRANSMISSION 716.6
Insert gear set with rear section of transmission housing into support fixture TRANSMISSION 711.651 in MODEL 906.1 /2 /6 /7 with ENGINE 646.984 /985 /986 /989 TRANSMISSION 711.660 in MODEL 906.1 /2 /6 /7 with ENGINE 642.992, 646.985 /986 /989 …
Remove/install starter ENGINES 646.984 /985 /986 /989 /990 in MODEL 906
Remove/install air filter housing ENGINE 646 in MODEL 906
Connect compression recorder ENGINE 112.913 /917 /949 /954, 113.967 /969 /990, 646.951 /961 /962 /963 /966, 647.961, 628.961, 648.961, 646.8, 156.983
Remove/install catalytic converter ENGINES 646.962 /963 in MODEL 203 with CODE (474) Particulate filter ENGINES 646.966 in MODEL 209 with CODE (474) Particulate filter
Disassemble/assemble transmission housing 06.03.2020 Transmission 711.651 in model 906.1/2/6/7 with engine 646.984/985/986/989/990 Transmission 711.660 in model 906.1/2/6/7 with engine 642.992, 646.985/986/989/990 Transmission 711.670 in model 204 with engine 642, 651 Transmission 711.670 in model 207 with engine 651
Detach/attach shift cables at switching unit Transmission 710.510 in model 906.133/135/153/155/631/633/635/655/657 with code ZL3 (National version for Latin America) 711.651 in model 906.1/2/6/7 with engine 646.984/985/986/989/990 711.660 in model 906.1/2/6/7 with engine 642.992, 646.985/986/989/990 711.680 in model 900 711.680 in model 906 711.685 in model 906
Drain coolant fill up and check cooling system for leaks Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651
Remove/install anti-sway bar mount of anti-sway bar on front axle MODEL 639.### ## as of 007992 with ENGINE 112, 646 with CODE (D03) Roof and rear-end doors, high version with CODE (CL0) Rear air suspension, lowerable and liftable except CODE …
000 588 03 31 00 Assembly device Engine 104, 111, 601, 611 in model 638 Engine 112, 272, 642, 646, 651, 780 in model 639 Engine 272, 646, 651 in model 636 Engine 274 in model 448 Engine 274, 622, 651 in model 447 …
Remove/install main shaft and countershaft with shift unit 04.06.2018 Transmission 711.651 in model 906.1/2/6/7 with engine 646.984/985/986/989/990 Transmission 711.660 in model 906.1/2/6/7 with engine 642.992, 646.985/986/989/990 Transmission 711.670 in model 204 with engine 642, 651 Transmission 711.670 in model 207 with engine 651
Service Information: Coolant Engine 112, 272, 642, 646, 651, 780 in model 639 Engine 271, 272, 642, 646, 651 in model 906 Engine 272, 646, 651 in model 636 Engine 274, 622, 651, 654 in model 447 Engine 651 in …
Remove/install oil lines of oil cooling for automatic transmission Transmission 722.6 in model 204.0/2 with engine 646 Transmission 722.6 in model 204.0/2/3 with engine 271 Transmission 722.6 in model 204.0/2/3 with engine 651 Transmission 722.9 …
Detension tension refrigerant compressor V-belt Engine 646 in model 909.8 with code H08 (Roof-mounted air conditioning system, reinforced)
Remove/install front module Model 900 Model 906 with engine 271.951, 272.979, 646.984/985/986/989/990, 651.955/956/957
Remove/install catalytic converter diesel particulate filter unit ENGINE 646.8 in MODEL 204
Inspect cooling system for leaks 05.12.2018 Engine 271 in model 212 Engine 271, 272, 273, 642, 651 in model 207 Engine 271, 272, 642, 646, 651 in model 204 Engine 271, 651 in model 172 Engine 642 in model 212 * Engine 651 in model 212
Remove/install rear engine cross member ENGINES 271.951, 272.979, 642.896 /898 /992 /993, 646.984 /985 /986 /989 /990 in MODEL 906
000 588 05 82 00 Oil extraction sensor Engine 640, 642, 646, 651
Remove/install engine mount ENGINES 272, 646 in MODEL 636 ENGINES 112, 272, 642, 646, 651 in MODEL 639
Oil filler pipe modified Transmission 722.6 in MODEL 639.601 /603 /605 /701 /703 /705 /711 /713 /811 /813 /815 ## as of 139839 with ENGINE 646.982
Replace rear crankshaft radial sealing ring ENGINES 646.8 in MODEL 211, 204
Remove/install poly-V belt guide pulley ENGINES 646 in MODEL 636, 639 ENGINES 646.984 /985 /986 /989 /990 in MODEL 906
Remove/install rear engine support with engine mount ENGINE 646 in MODEL 639 with CODE (ZG2) Permanent all-wheel drive
Install intermediate plate TRANSMISSION 711.660 in MODEL 906.1 /2 /6 /7 with ENGINE 642.992, 646.985 /986 /989 TRANSMISSION 711.670 in MODEL 204 with ENGINE 642, 651 TRANSMISSION 711.670 in …
Move back adjusting ring of self-adjusting clutch Model 636 with transmission 711.6, 716.6 Model 639 with transmission 711.6, 716.6 Model 900 with engine 651.955 with transmission 711.680 Model 906 with engine 271.951 with transmission 711.651 Model 906 with engine 642.896 with transmission 711.685 Model 906 with engine 642.992 with transmission 711.660 Model 906 with engine 646.984/985/986/989/990 with transmission 711.6 Model 906 with engine 651.955/956/957 with transmission 711.680 Model 906.133/135/153/155/631/633/635/655/657 with engine 651.955 with transmission 710.510 with code ZL3 (National version for Latin America) Model 906.133/631/633/635 with engine 651.956 with transmission 710.510 with code ZL3 (National version for Latin America)
Remove/install poly-V belt ENGINES 646.984 /985 /986 /989 /990 in MODEL 906
Removing and installing complete exhaust system ENGINE 646 in MODEL 203, 209
Notes on injectors ENGINE 607, 611.960/961/962, 612.961/962/963/967/990, 613.960/961, 628.960/961/963, 629, 640, 642, 646.8/951/961/962/963/966, 647.961, 648.960/961, 651, 668.940/941/942 ENGINE …
Remove/install poly-V belt tensioning device ENGINE 646 in MODEL 909
Remove/install rear engine mount 11.11.11 ENGINES 646.9 in MODEL 211.00 /20 /60 ENGINES 647 in MODEL 211.01 /21 /61 ENGINES 112 in MODEL 211.06 /26 ENGINES 113 in MODEL 211.07 /27 ENGINES 271 in MODEL 211.04 /24 ENGINES 648 in MODEL 211.02 /22 ENGINES 646.8 in MODEL 211
Remove/install transmission with torque converter TRANSMISSION 722.6 in MODEL 639 with ENGINE 646
Specified engine oils (service) – overview ENGINE 646.9 in MODEL 203, 211, 209 ENGINE 646.8 in MODEL 211, 204 ENGINE 651 in MODEL 204, 207, 212
Detach/attach switching unit Transmission 710.510 in model 906.133/135/153/155/631/633/635/655/657 with code ZL3 (National version for Latin America) Transmission 711.651 in model 906.1/2/6/7 with engine 646.984/985/986/989/990 Transmission 711.660 in model 906.1/2/6/7 with engine 642.992, 646.985/986/989/990 Transmission 711.680 in model 900 Transmission 711.680 in model 906 Transmission 711.685 in model 906
Remove/install a flywheel ENGINES 646.984 /985 /986 /989 /990 in MODEL 906 with TRANSMISSION 711.6
Guard plate for radiator/condenser Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651 Model 900 with engine 651 Model 906 with engine 646.984/985/986/989/990, 651 Model 907 with engine …
Remove/install fuel tank Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651
Remove/install retaining lock for crankshaft / ring gear 14.2.12 ENGINE 611.962 in MODEL 203.004 /006 /204 /206 /706 ENGINE 612.962 in MODEL 203.016 /216 ENGINE 612.967 in MODEL 209.316 ENGINE 612.990 in MODEL 203.018 /218 /718 ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.023 /026 /223 /226 ENGINE 646.962 in MODEL 203.007 /207 /707 ENGINE 646.963 in MODEL 203.008 /208 /708 ENGINE 646.966 in MODEL 209.308 ENGINE 646.8 in MODEL 211, 204
Pour in coolant and bleed cooling system ENGINE 651 in MODEL 900 ENGINE 271.951, 272.979, 642.896 /898 /992 /993, 646.984 /985 /986 /989 /990, 651.955 /956 /957 in MODEL 906
Disconnect/connect hydraulic lines on power steering cooler Engine 271.951, 272.979, 642.896/898/992/993, 646.984/985/986/989/990, 651.955/956/957 in model 906 as of 12/2/11 Engine 651.955 in model 900 as of 12/2/11
Remove/install camshaft bearing caps ENGINE 646 in MODEL 636 ENGINE 646, 651 in MODEL 639 ENGINE 646.984/985/986/989/990, 651.955/956/957 in MODEL 906 ENGINE 651 in MODEL 636 ENGINE 651 in MODEL 900
Detach front section of transmission housing TRANSMISSION 711.651 in MODEL 906.1 /2 /6 /7 with ENGINE 646.984 /985 /986 /989 TRANSMISSION 711.660 in MODEL 906.1 /2 /6 /7 with ENGINE 642.992, 646.985 /986 /989 …
Notes on engine oil Engine 104.900, 111, 601, 611 in model 638 Engine 111, 601, 602, 611 in model 901, 902, 903, 904 Engine 112.951/976, 272.978, 642.89/99, 646.98, 651.94 in model 639 Engine 200, 607, …
Remove/install radiator Engine 271.951, 642.896/898/992/993, 646.984/985/986/989, 651.955/956/957 in model 906 except code XM0 (Facelift) except code XM5 (Facelift Latin America)
Remove/install expansion reservoir Engine 112, 272, 642, 646, 651 in model 639 Engine 272, 646, 651 in model 636
Disassemble/assemble rear section of transmission housing 19.10.2017 Transmission 711.651 in model 906.1/2/6/7 with engine 646.984/985/986/989/990 Transmission 711.660 in model 906.1/2/6/7 with engine 642.992, 646.985/986/989/990 Transmission 711.670 in model 204 with engine 642, 651 Transmission 711.670 in model 207 with engine 651
Remove/install flywheel / drive plate ENGINE 112, 646, 651 in MODEL 639 ENGINE 646, 651 in MODEL 636
Remove/install rear engine mount ENGINE 646 in MODEL 639 with CODE (ZG2) Permanent all-wheel drive
Notes on application of sealant to end cover with radial shaft seal Engine 112, 113 Engine 112.951/976 in model 639.601/603/605/701/703/705/711/713/811/813/815 Engine 646 in model 636, 639
Remove/install air filter housing ENGINE 646 in MODEL 203, 209
Remove/install transmission TRANSMISSION 716.6 in MODEL 211.0 /2 with ENGINE 112, 271, 272, 646, 647 except CODE (424) Sequentronic automated manual transmission (SEQ)
Slacken poly-V belt ENGINE 646.9 in MODEL 639 ENGINE 646.980 in MODEL 636 ENGINE 646.984 /985 /986 /989 /990 in MODEL 906
Notes for ceramic glow plugs Engine 607, 640, 642, 646.7/8/9, 651, 654, 656
Check main circuit coolant level 24.02.2015 ENGINE 111, 112, 113, 271, 272, 611, 612, 642, 646 in MODEL 203 156, 157, 271, 272, 273, 274, 276, 278, 642, 651 in MODEL 212 156, 157, 272, 273, 276, 278, 629, 642, 651 in MODEL 221 156, 157, 273, 278 in MODEL 216 156, 271, 272, 274, 276, 642, 646, 651 in MODEL 204 157, 274, 276, 278, 642, 651 in MODEL 218 271, 272, 273, 274, 276, 278, 642, 651 in MODEL 207 273, 629, 642 in MODEL 164.8 275 in MODEL 216, 221 Main circuit
Slacken poly-V-belt ENGINE 646 in MODEL 909
Remove/install hydraulic line of power steering MODEL 204 with ENGINE 272, 642, 646, 276 Pressure line of power steering MODEL 204 with ENGINE 651 pressure line of power steering, without electrohydraulic power steering (EHPS) …
Remove/install transmission TRANSMISSION 716.6 in MODEL 211 with ENGINE 112, 271, 646, 647 with CODE (424) Sequentronic automated manual transmission (SEQ)
Remove/install rear engine mount ENGINE 112, 113, 271, 646 in MODEL 209 ENGINE 111, 112, 113, 271, 646 (except , 112.916 /953) in MODEL 203
Remove/install bottom parts of soundproofing 22.07.2016 Model 204.0 with engine 642, 646, 651 Model 204.2 with engine 642, 646, 651 Model 204.3 with engine 651 Model 207 with engine 642, 651 Model 212 with engine 642, 651 Model 218 with engine 642, 651
Remove/install shift cables 07.08.2018 Transmission 710.510 in model 906.133/135/153/155/631/633/635/655/657 with code ZL3 (National version for Latin America) Transmission 711.651 in model 906.1/2/6/7 with engine 646.984/985/986/989/990 Transmission 711.660 in model 906.1/2/6/7 with engine 642.992, 646.985/986/989/990 Transmission 711.680 in model 900 Transmission 711.680 in model 906 Transmission 711.685 in model 906
Notes on engine oil Engine 271.9, 272.9 in model 906 Engine 274.9, 642.8, 651.9 in model 907 Engine 642.8/9, 646.9, 651.9 in model 906 Engine 646.7 in model 909 Engine 651.9 in model 900 Engine 651.9 in …
Bleed cooling system ENGINE 112, 272, 642, 646, 651 in MODEL 639 ENGINE 272, 646, 651 in MODEL 636
Detach/attach air intake hose ENGINE 646 in MODEL 906
Replace oil filter element Engine 601.942/970, 611.980 in model 638 Engine 601.943, 602.980, 611.981/987 in model 901, 902, 903, 904 Engine 602.984/985 in model 667, 668, 670 Engine 611.983 in model 690.6, 903, 904 Engine 642.890/990 in model 639 Engine 646.980 in model 636 Engine 646.980/981/982/983 in model 639 Engine 647.981 in model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Engine 647.981 in model 903.61/66/67, 904.61/66 with code ZU8 (National version for USA) Engine 651.940 in model 636, 639
Remove/install primary catalytic converter (near-engine mounted) ENGINE 646 in MODEL 203, 209 except CODE (474) Particulate filter
Remove/install diesel particulate filter 30.11.06 ENGINE 646.951 in MODEL 211.004 with CODE (474) Particulate filter ENGINE 646.961 in MODEL 211.006 /206 /606 with CODE (474) Particulate filter ENGINE 646.8 in MODEL 211, 204 with CODE (474) Particulate filter
Remove/install alternator ENGINES 646.984 /985 /986 /989 /990 in MODEL 906
Routing diagram of poly V-belt ENGINE 112.9, 646.9 in MODEL 639 ENGINE 646.9 in MODEL 636 ENGINE 646.984 /985 /986 /989 /990 in MODEL 906
Remove/install output flange Transmission Transmission 711.660 in model 906 with engine 642.992, 646.985/986/989/990 with code ZG1 (Engageable all-wheel drive) 711.660 in model 906 with engine 642.992, 646.985/986/989/990 with code ZG2 (Permanent all-wheel drive) 711.660 in model 906 with engine 642.992, 646.985/986/989/990 with code ZG3 (Engageable all-wheel drive with gear reduction) 711.660 in model 906 with engine 642.992, 646.985/986/989/990 with code ZG4 (Permanent all-wheel drive with gear reduction)
Disassemble/assemble PTO 12.4.10 TRANSMISSION 711.651 in MODEL 906 with ENGINE 646.984 /985 /986 /989 with CODE (N05) Power take-off countershaft (2c) without flange TRANSMISSION 711.651 in MODEL 906 with ENGINE 646.984 /985 /986 /989 with CODE (N07) Power take-off countershaft (2b) with flange TRANSMISSION 711.660 in MODEL 906 with ENGINE 642.992, 646.985 /986 /989 with CODE (N05) Power take-off countershaft (2c) without flange TRANSMISSION 711.660 in MODEL 906 with ENGINE 642.992, 646.985 /986 /989 with CODE (N07) Power take-off countershaft (2b) with flange TRANSMISSION 711.680 in MODEL 906 with CODE (N05) Power take-off countershaft (2c) without flange TRANSMISSION 711.680 in MODEL 906 with CODE (N07) Power take-off countershaft (2b) with flange TRANSMISSION 711.685 in MODEL 906 with CODE (N05) Power take-off countershaft (2c) without flange TRANSMISSION 711.685 in MODEL 906 with CODE (N07) Power take-off countershaft (2b) with flange
Remove/install retaining lock for crankshaft/ring gear ENGINES 646, 112 in MODEL 639 with TRANSMISSION 722.6 ENGINES 646.984 /985 /986 /989 /990 in MODEL 906
Remove/install cylinder head cover trim ENGINE 646 in MODEL 909
Remove/install charge air cooler Engine 271, 642, 646, 651 in model 204 Engine 271, 642, 651 in model 207 Engine 271, 642, 651 in model 212 Engine 271, 651 in model 172 Engine 642, 651 in model 218
Remove/install starter ENGINE 646 in MODEL 203, 209
Crank engine with starter ENGINE 646 in MODEL 909
Inspect poly-V-belt for wear and damage Engine 112.951/976, 272.978, 642.890/990, 646.980/981/982/983, 651.94 in model 639 Engine 272.924/939/978, 646.980, 651.940 in model 636
Check cylinder head bolts Engine 646 in model 203, 209 Engine 646.8 in model 211 Engine 646.951 in model 211.004 Engine 646.961 in model 211.006/206/606 Engine 647.961 in model 211.016/216/616 Engine 648 in model 220 Engine 648.961 in model 211.023/026/223/226 Engine 651 in model 117, 156, 166, 172, 176, 204, 205, 207, 212, 218, 221, 222, 246, 253 Engine 654 Engine 656
Disconnect/connect coolant hoses at radiator Engine 271.951, 272, 642.896/898/992/993, 646.984/985/986/989/990, 651.955/956/957 in model 906 Engine 651 in model 900
Check poly-V belt for wear and damage 26.02.2014 ENGINE ENGINE ENGINE ENGINE 112, 272, 642, 646, 651 in MODEL 639 271.951, 272.979, 642.896/898/992/993, 646.984/985/986/989/990, 651.955/956/957 in MODEL 906 272, 646, 651 in MODEL 636 651 in MODEL 900
Open close coolant line coupling Engine 133, 139, 152, 156, 157, 159, 176, 177, 178, 254, 256, 260, 264, 266, 270, 271, 272, 273, 274, 275, 276, 277, 278, 279, 282, 607, 608, 622, 626, 629, 640, 642, 646, 651, 654, 656, 780
Engine oil and oil filter change Engine 646.7 in model 909
Detension tension refrigerant compressor V-belt ENGINE 646.984 /985 /986 /989 /990 in MODEL 906.6 /7 with CODE (H08) High-performance air conditioning with CODE (N63) Front engine power take-off with carrier for additional refrigerant …
Remove/install oil filler pipe for automatic transmission TRANSMISSION 722.6 in MODEL 639 with ENGINE 646
Remove/install exhaust system tailpipe ENGINES 651.955 in MODEL 900 ENGINES 271.951, 642.896 /898 /992 /993, 646.984 /985 /986 /989 /990, 651.955 /956 /957 in MODEL 906
Remove/install temperature sensor ENGINE 646.8 in MODEL 204 with CODE (474) Particulate filter Temperature sensor downstream of TWC (in particulate filter)
Remove/install components for exhaust system ENGINES 642, 646, 651 in MODEL 204 ENGINES 642, 651 in MODEL 207 ENGINES 651 in MODEL 172
Install front section of transmission housing TRANSMISSION 711.651 in MODEL 906.1 /2 /6 /7 with ENGINE 646.984 /985 /986 /989 TRANSMISSION 711.660 in MODEL 906.1 /2 /6 /7 with ENGINE 642.992, 646.985 /986 /989 …
Inspect cooling system for leaks 23.3.06 ENGINE 111, 112, 113, 271, 611, 612, 646 in MODEL 203 ENGINE 112 in MODEL 170 ENGINE 112, 113, 271, 612, 646 in MODEL 209 ENGINE 271 in MODEL 211 ENGINE 113.989 in MODEL 171.473 ENGINE 646.8 in MODEL 211
Remove/install oil lines of oil cooling for automatic transmission Transmission 722.6 in model 639 with engine 646
Notes on the assessment of pistons and piston rings Engine 607, 608, 611, 612, 613, 622, 626, 628, 629, 639, 640, 642, 646, 647, 648, 651, 654, 656, 668, 699
Remove/install poly-V belt 14.11.06 ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.023 /026 /223 /226 ENGINE 646.8 in MODEL 211, 204
Checking pressure plate and clutch disk Model 636, 639.601/603/605/701/703/705/711/713/811/813/815 Model 900 with engine 651.955 with transmission 711.680 Model Model Model Model Model Model Model 906 with engine 271.951 with transmission 711.651 906 with engine 642.896 with transmission 711.685 906 with engine 642.992 with transmission 711.660 906 with engine 646.984/985/986/989/990 with transmission 711.6 906 with engine 651.955/956/957 with transmission 711.680 906.133/135/153/155/631/633/635/655/657 with engine 651.955 with transmission 710.510 with code ZL3 (National version for Latin America) 906.133/631/633/635 with engine 651.956 with transmission 710.510 with code ZL3 (National version for Latin America)
Check cooling system cap Model 470, 471 with engine 642 Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651 Model 906 with engine 271, 272, 642, 646, 651
Remove/install air filter housing Engine 112, 272, 646, 651 in model 639 Engine 272, 646, 651 in model 636
Fasten transmission on assembly stand 17.6.11 TRANSMISSION 711.651 in MODEL 906 with ENGINE 271.951, 646.984 /985 /986 /989 /990 TRANSMISSION 711.660 in MODEL 906 with ENGINE 642.992, 646.985 /986 /989 /990 TRANSMISSION 711.670 in MODEL 204 with ENGINE 642, 651 TRANSMISSION 711.680 in MODEL 906 TRANSMISSION 711.685 in MODEL 906 TRANSMISSION 711.670 in MODEL 207 with ENGINE 651 TRANSMISSION 711.680 in MODEL 900 with ENGINE 651.955
Remove/install fuel pump and fill level sensor ENGINE 642, 646, 651 in MODEL 906 ENGINE 651 in MODEL 900
Adjust shift cables for manual transmission 16.6.10 TRANSMISSION 711.651 in MODEL 906.1 /2 /6 /7 with ENGINE 271.951, 646.984 /985 /986 /989 /990 TRANSMISSION 711.660 in MODEL 906.1 /2 /6 /7 with ENGINE 642.992, 646.984 /985 /986 /989 /990 TRANSMISSION 711.685 in MODEL 906 with ENGINE 642.896
Remove/install alternator belt pulley ENGINES 651 in MODEL 900 ENGINES 271.951, 272.979, 642.896 /898 /992 /993, 646.984 /985 /986 /989 /990, 651.955 /956 /957 in MODEL 906 except CODE (MJ7) ECO start
Attach engine supporting frame and lifting engine MODEL 636 with ENGINE 272, 646, 651 MODEL 639 with ENGINE 112, 272, 642, 646, 651
Measure oil consumption Engine 271, 272, 642, 646, 651 in model 906
General information on inspecting cylinder walls Engine 111, 122, 132.9, 134, 135, 160.9, 200, 260, 264, 266, 270, 271, 274, 276.9, 281, 282, 602, 604, 605, 606, 607, 608, 611, 612, 613, 622, 626, 628, 629, 639, 640, 646, 647, 648, 651, …
Remove/install hot film mass air flow sensor ENGINE 642, 646, 651 in MODEL 906 ENGINE 651 in MODEL 900
Notes about Common-Rail components Engine 607, 608 in model 415 Engine 607, 608, 626, 628, 629, 642, 646.8/9, 651, 654, 656 Engine 622, 651, 654 in model 447 Engine 639.939 in model 454.0 Engine 642, 646, 651 in model …
Remove/install fuel tank Model 900 with engine 651 Model 906 with engine 642, 646, 651
Remove/install end cover ENGINES 646.951 in MODEL 211.004 ENGINES 646.961 in MODEL 211.006 /206 /606 ENGINES 647.961 in MODEL 211.016 /216 /616 ENGINES 648.961 in MODEL 211.026 /226 /023 /223
Inspect cooling system for leaks 04.04.2019 Engine Engine Engine Engine 111, 120, 137, 285.950/980, 601, 602, 603, 604, 605, 606, 611, 612, 613, 628, 646.951/961, 647.961, 648.960/961 112 (except 112.912/916/946/947/953/955/960/961) 112.945, 113.962, 606.964, 612.965/966, 628.962 113 (except 113.963/968/987/988/990/991/992/995) Engine 271.941 Engine 275 (except 275.953/982) Engine 603.931 Engine 603.972
Remove/install injection system control unit 5.12.01 ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODELS 211.023 /026 /223 /226 ENGINE 112.913 in MODELS 211.061 /261 ENGINE 112.949 in MODELS 211.065 /265 ENGINE 113.967 in MODELS 211.070 /270 ENGINE 113.990 in MODELS 211.076 /276 ENGINE 112.917 in MODELS 211.080 /280 ENGINE 112.954 in MODELS 211.082 /282 ENGINE 113.969 in MODELS 211.083 /283
Remove/install coolant level switch ENGINES 271.951, 272.979, 642.896 /898 /992 /993, 646.984 /985 /986 /989 /990 in MODEL 906
Crank engine with starter ENGINE 112, 272, 646, 651 in MODEL 639 ENGINE 272, 646, 651 in MODEL 636
Remove/install temperature sensor 9.3.10 ENGINE 646.951 in MODEL 211.004 with CODE (474) Particulate filter Temperaturfühler nach Kat (im Partikelfilter) ENGINE 646.961 in MODEL 211.006 /206 /606 with CODE (474) Particulate filter Temperaturfühler nach Kat (im Partikelfilter) ENGINE 646.8 in MODEL 211 with CODE (474) Particulate filter Temperaturfühler nach Kat (im Partikelfilter)
Replace exhaust system rubber hangers ENGINES 271.951, 642.896 /898 /992 /993, 646.984 /985 /986 /989 /990 in MODEL 906
Remove/install central clutch operator 14.12.2016 Model Model Model Model Model Model Model 900 with engine 651.955 with transmission 711.680 906 with engine 271.951, 646.984/985/986/989/990 with transmission 711.651 906 with engine 642 with transmission 711.685 906 with engine 642.992, 646.984/985/986/989/990 with transmission 711.660 906 with engine 651 with transmission 711.680 906.133/135/153/155/631/633/635/655/657 with engine 651.955 with transmission 710.510 with code ZL3 (National version for Latin America) 906.133/631/633/635 with engine 651.956 with transmission 710.510 with code ZL3 (National version for Latin America)
Open and close coupling Engine 133, 139, 152, 156, 157, 176, 177, 178, 254, 256, 260, 264, 266, 270, 271, 272, 273, 274, 275, 276, 277, 278, 279, 282, 607, 608, 626, 629, 640, 642, 646, 651, 654, 656, 780
Remove/install drive shaft radial shaft sealing ring TRANSMISSION 711.651 in MODEL 906 with ENGINE 271.951, 646.984 /985 /986 /989 /990 TRANSMISSION 711.660 in MODEL 906 with ENGINE 642.992, 646.984 /985 /986 /989 /990 TRANSMISSION 711.670 in MODEL 204 with ENGINE 642, 651 17.6.11 TRANSMISSION 711.680 in MODEL 906 TRANSMISSION 711.685 in MODEL 906 TRANSMISSION 711.670 in MODEL 207 with ENGINE 651 TRANSMISSION 711.680 in MODEL 900 with ENGINE 651.955
Check cylinder head bolts ENGINE 646, 651 in MODEL 636 ENGINE 646, 651 in MODEL 639 ENGINE 646.984/985/986/989/990, 651.955/956/957 in MODEL 906 ENGINE 651 in MODEL 900
Tension poly-V-belt ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.023 /223 /026 /226 …
Service Information bulletin: Engine oil extraction sensor ENGINE 271.8 in MODEL 204, 207, 212 ENGINE 642 in MODEL 639 as of 1.9.09 ENGINE 642 in MODEL 906 as of 1.9.09 ENGINE 646 in MODEL 639 as of 1.7.09 ENGINE 646 in MODEL …
Notes on installing air intake hose on turbocharger Engine 612 in model 163 Engine 642 in model 639 Engine 642 in model 906 Engine 646 in model 203, 209 Engine 646, 647, 648 in model 211 Engine 646, 651 in model 636 Engine 646, 651 in …
Remove/install air filter housing ENGINE 646.8 in MODEL 211, 204
Empty/fill fuel tank Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651 Model 900 with engine 651 Model 906 with engine 271, 272, 642, 646, 651
Notes on injectors Model 415 with engine 608 Model 447 with engine 622, 651 Model 470, 471 with engine 699 Model 636 with engine 646, 651 Model 639 with engine 646, 651 Model 900 with engine 651 Model …
Check poly-V belt for wear and damage ENGINE 646 in MODEL 909
Replace oil filter element ENGINE 642.8 /9, 646.9 in MODEL 906 ENGINE 651.9 in MODEL 906 ENGINE 651.9 in MODEL 900
Attach engine supporting frame and lifting engine MODEL 906 with ENGINE 272.979, 646.984 /985 /986 /989 /990
Remove/install oil pan ENGINES 646 in MODEL 203, 209
Engine oil and oil filter change Engine 642.8/9, 646.9 in model 906.1/2/6/7 Engine 651.9 in model 900.6 Engine 651.9 in model 906.1/2/6/7
Remove/install transmission 23.5.11 TRANSMISSION 711.651 in MODEL 906.1 /2 /6 /7 with ENGINE 646.984 /985 /986 /989 /990 TRANSMISSION 711.660 in MODEL 906.1 /2 /6 /7 with ENGINE 642.992, 646.984 /985 /986 /989 /990
Pour in coolant and bleed cooling system Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651
Overview of service intervals for diesel engines depending on engine oil specification Engine 607, 611, 612, 626, 628, 629, 640, 642, 646, 647, 648, 651, 654, 660 Engine 612, 628, 642 in model 463
Connecting recording-type compression tester ENGINE 112, 272, 646, 651 in MODEL 639 ENGINE 272, 646, 651 in MODEL 636
Drain/pour in coolant Engine 271 in model 212 Engine 271, 272, 273, 642, 651 in model 207 Engine 271, 272, 642, 646, 651 in model 204 Engine 271, 651 in model 172
Remove/install front engine mount ENGINES 646.8 in MODEL 211, 204
Remove/install engine mount ENGINES 646 in MODEL 636, 639
Remove/install tensioner pulley for poly-V belt tensioning device ENGINES 646 in MODEL 636, 639 ENGINES 646.984 /985 /986 /989 /990 in MODEL 906
Remove/install output flange Transmission 711.651 in model 906 with engine 646.984/985/986/989/990 711.660 in model 906 with engine 642.992, 646.985/986/989/990 except code ZG1 (Engageable all-wheel drive) except code ZG2 (Permanent all-wheel drive) except code ZG3 (Engageable all-wheel drive with gear reduction) except code ZG4 (Permanent all-wheel drive with gear reduction)
Check engine oil level using on-board oil dipstick Engine 111, 112, 113, 133, 152, 156, 157, 177, 178, 266, 270, 271, 272, 273, 274, 276.8/9, 278, 279, 607, 611, 612, 626, 628, 629, 640, 642, 646, 651
Install transmission support ENGINE 112, 272, 642, 646, 651 in MODEL 639 ENGINE 272, 646, 651 in MODEL 636
Remove/install clutch 19.10.2017 Engine 271.951 in model 906 with transmission 711.651 Engine 642.896 in model 906 with transmission 711.685 Engine 642.992 in model 906 with transmission 711.660 Engine 646 in model 636 with transmission 716.6 Engine 646 in model 639 with transmission 716.6 Engine 646.984/985/986/989/990 in model 906 with transmission 711.651/660 Engine 651 in model 636, 639 with transmission 711.6 Engine 651.955 in model 900 with transmission 711.680 Engine 651.955 in model 906.133/135/153/155/631/633/635/655/657 with transmission 710.510 with code ZL3 (National version for Latin America) Engine 651.955/956/957 in model 906 with transmission 711.680 Engine 651.956 in model 906.133/631/633/635 with transmission 710.510 with code ZL3 (National version for Latin America)
Remove/install flywheel / drive plate ENGINES 646 in MODEL 203, 209
Remove/install fuel pump and fill level sensor ENGINE 112, 272, 642, 646, 651 in MODEL 639 ENGINE 272, 646, 651 in MODEL 636
Remove/install intake manifold pressure sensor ENGINE 642, 646, 651 in MODEL 906 ENGINE 651 in MODEL 900
Remove/install flywheel / drive plate ENGINES 646.8 /9, 647.9, 648.9 in MODEL 211 ENGINES 646.8 in MODEL 204
Remove/install fan unit ENGINE 156, 271, 272, 274, 276, 642, 646, 651 in MODEL 204 ENGINE 271, 272, 273, 276.9, 278, 642, 651 in MODEL 207 ENGINE 651 in MODEL 172
Correcting anticorrosion/antifreeze concentration ENGINE 271.9, 272.9, 642.8 /9, 646.9 in MODEL 906 ENGINE 651.9 in MODEL 906 ENGINE 651.9 in MODEL 900
Remove/install fan shroud ENGINES 646.984 /985 /986 /989 /990 in MODEL 906
Tension poly-V-belt ENGINE 646 in MODEL 909
Remove/install anti-sway bar mount of anti-sway bar on front axle MODEL 639.### ## up to 007991 with ENGINE 112, 646 with CODE (D03) Roof and rear-end doors, high version with CODE (CL0) Rear air suspension, lowerable and liftable MODEL 639.### …
Remove/install hydraulic line of power steering MODEL 204 with ENGINE 271.9, 272, 276, 642, 646 Return lines of power steering MODEL 204 with ENGINE 651 return lines for power steering, without electrohydraulic power steering (EHPS)
Drain/pour in coolant 03.04.2019 Engine 611.960 in model 202.133/134/193/194 Engine 611.961 in model 210.006/007/206/606 Engine 611.962 in model 203.004/006/204/206/706 Engine 612.961 in model 210.016/216/616 Engine 612.962 in model 203.016/216 Engine 612.967 in model 209.316 Engine 612.990 in model 203.018/218/718 Engine 613.960 in model 220.026/126 Engine 613.961 in model 210.026/226 Engine 628.960 in model 220.028/128 Engine 628.961 in model 211.028 Engine 628.963 in model 163.128 Engine 646.8 in model 211 Engine 646.951 in model 211.004 Engine 646.961 in model 211.006/206/606 Engine 646.962 in model 203 Engine 646.963 in model 203 Engine 646.966 in model 209 Engine 647.9 in model 211 Engine 648.9 in model 211 Engine 648.960 in model 220.025/125
Pour in coolant and bleed cooling system Engine 111, 112, 113, 137, 166, 266 Engine 112, 113 Engine 611, 612, 613, 640, 646, 647, 648, 668 Engine 780 in model 169, 197, 242
Disconnect/connect hydraulic lines on power steering cooler ENGINE 271.951, 272.979, 642.896/898/992/993, 646.984/985/986/989/990, 651.955/956/957 in MODEL 906 up to 12/2/11 ENGINE 651.955 in MODEL 900 up to 12/2/11
Remove intermediate plate TRANSMISSION 711.660 in MODEL 906.1 /2 /6 /7 with ENGINE 642.992, 646.985 /986 /989 TRANSMISSION 711.670 in MODEL 204 with ENGINE 642, 651 TRANSMISSION 711.670 in …
Remove/install end cover ENGINES 646 in MODEL 203, 209
Remove/install axle/engine subframe Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642 Model 639 with engine 646, 651 except code ZG2 (Permanent all-wheel drive)
Routing diagram for poly-V belt ENGINE 646 in MODEL 909
Tension poly V-belt ENGINE 646 in MODEL 639 ENGINE 646 in MODEL 636 ENGINE 646.984 /985 /986 /989 /990 in MODEL 906
Disassemble/assemble additional fan unit MODEL 900 with CODE (HH9) “Tempmatic” regulated air conditioning MODEL 906 with ENGINE 271.951, 642.992 /993, 646.984 /985 /986 /989 /990, 651.955 /956 /957 with CODE (HH9) …
Remove/install power steering pump MODEL 636, 639 with ENGINE 646 MODEL 906 with ENGINE 646.984 /985 /986 /989 /990
Remove/install shift device 07.08.2018 Transmission 710.510 in model 906.133/135/153/155/631/633/635/655/657 with code ZL3 (National version for Latin America) 711.651 in model 906.1/2/6/7 with engine 646.984/985/986/989/990 711.660 in model 906.1/2/6/7 with engine 642.992, 646.985/986/989/990 711.680 in model 900 711.680 in model 906 711.685 in model 906
Remove/install poly-V belt guide pulley Engine 646 in model 909
Slacken poly-V belt ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.023 /223 /026 /226 …
Check main circuit coolant level ENGINE 112, 113, 156, 271, 272, 273, 612, 642, 646 in MODEL 209
Screw diagram of oil pan ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 646.962 in MODEL 203.007 /207 /707 ENGINE 646.963 in MODEL 203.008 /208 /708 ENGINE …
Remove/install power steering pump Model 909 with engine 646
Engine cooling system – check fluid level adjust to correct level. Inspect anticorrosion/antifreeze protection adjust to correct … Engine 271.9, 272.9, 642.8/9, 646.9 in model 906 Engine 651.9 in model 900 Engine 651.9 in model 906
Connecting recording-type compression tester ENGINE 646 in MODEL 909
Remove/install poly-V belt Engine 646 in model 909
Remove oil from cooling and heating system 09.06.2016 Engine 611.960 in model 202.133/134/193/194 Engine 611.961 in model 210.006/007/206/606 Engine 611.962 in model 203.004/006/204/206/706 Engine 612.961 in model 210.016/216/616 Engine 612.962 in model 203.016/216 Engine 612.963 in model 163.113 Engine 612.967 in model 209.316 Engine 612.990 in model 203.018/218/718 Engine 613.960 in model 220.026 Engine 613.961 in model 210.026/226 Engine 628.960 in model 220.028/128 Engine 628.961 in model 211.028 Engine 628.963 in model 163.128 Engine 646.8 in model 211 Engine 646.951 in model 211.004 Engine 646.961 in model 211.006/206/606 Engine 646.962 in model 203.007/207/707 Engine 646.963 in model 203.008/208/708 Engine 646.966 in model 209.308 Engine 647.961 in model 211.016/216/616 Engine 648.961 in model 211.023/026/223/226
Remove/install cylinder head cover trim ENGINE 611.960 /961 /962, 646.8 /951 /961 /962 /963 /966, 647.961
Disconnect/connect electrical lines for removal of front module from top Model 900 Model 906 with engine 271.951, 272.979, 642.896/898/992/993, 646.984/985/986/989/990, 651.955/956/957
Remove/install expansion reservoir Engine 271.951, 272.979, 642.896/898/992/993, 646.984/985/986/989, 651.955/956/957 in model 906 Engine 651 in model 900
Check main circuit coolant level 29.06.2017 Engine 112, 113, 156, 271, 272, 273, 628, 629, 642, 646, 647, 648 in model 211 Engine 113, 271, 272 in model 171 Engine 133, 270, 607, 651 in model 117, 176 Engine 133, 270, 607, 651 in model 156 Engine 270 in model 242 Engine 270, 607, 651 in model 246
Remove/install heat shield ENGINE 112, 113, 156, 271, 272, 273, 628, 629, 642, 646, 647, 648 in MODEL 211 ENGINE 646.962 in MODEL 203.007 /207 /707 ENGINE 646.963 in MODEL 203.008 /208 /708 ENGINE …
Remove/install oil pan Engine 646.8 in model 204
Remove/install engine mount or engine crossmember at the rear 18.11.2019 Engine 157, 271, 272, 273, 274, 276, 278, 642 in model 212 Engine 157, 274, 276, 278, 642, 651 in model 218 Engine 271, 272, 273, 274, 276, 278, 642, 651 in model 207 Engine 271, 272, 274, 276, 642, 646, 651 in model 204 Engine 651 in model 212 (except 212.098/298) Engine 651 in model 221
Drain coolant fill up and check cooling system for leaks Engine 271.951, 272.979, 642.896/898/992/993, 646.984/985/986/989/990, 651.955/956/957 in model 906 Engine 651 in model 900
Remove/install vacuum pump MODEL 636, 639 with ENGINE 646
Checking check valve Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651
Checking brake booster Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651
Connect/disconnect testing unit at brake booster MODEL 636 with ENGINE 272, 646, 651 MODEL 639 with ENGINE 112, 272, 642, 646, 651
Remove/install main fuel filter ENGINES 646.984 /985 /986 /989 /990 in MODEL 906
Remove/install fuel filter water level sensor ENGINES 642.896 /898 /992 /993, 646.984 /985 /986 /989 /990 in MODEL 906 with CODE (KL5) Fuel filter with water separator
Check vacuum pump Model 636 with engine 272, 646, 651 Model 639 with engine 642, 646, 651
Remove/install coolant thermostat ENGINE 646.8 in MODEL 211
Remove/install coolant thermostat ENGINE 611.960 /961 /962, 612.961 /962 /963 /967 /990, 613.960 /961, 646.951 /961, 647.961, 648.961, 646.962 /963 /966
Disconnect/connect coolant hoses for removal of front module MODEL 636 with ENGINE 646, 651 MODEL 639 with ENGINE 642, 646, 651
Coolant changed Model 447.### ## as of 001495 with engine 651 Model 636.### ## as of 045979 with engine 272, 646, 651 Model 639.### ## as of 888455 with engine 272, 642.8, 651, 780
Electrical function schematic for engine start/stop ENGINES 642, 646, 651 in MODEL 906.1 /2 /6 /7 up to 13.7.10 with CODE (MJ7) ECO start except CODE (ZU7) National version for Canada except CODE (ZU8) National version for USA
Wiring diagram for common rail diesel injection (CDI) control unit Engine 646.989/990 in model 906.1/2/6/7 up to 4/27/12 with code MS3 (Engine version EURO 3) except code ZL3 (National version for Latin America) F connector
Wiring diagram for transfer case control unit Model 906.1/2/6/7 up to 6/30/13 with engine 272, 642, 646 with code ZG1 (Engageable all-wheel drive) with code ZG3 (Engageable all-wheel drive with gear reduction) except code ZL3 …
Wiring diagram for common rail diesel injection (CDI) control unit Engine 646.984/985/986 in model 906.1/2/6/7 up to 4/27/12 with code MS9 (Engine version Euro 4) except code ZL3 (National version for Latin America) F connector Engine 646.985 in model …
Electrical function schematic for engine start/stop ENGINES 642, 646, 651 in MODEL 906.1 /2 /6 /7 as of 14.7.10 with CODE (MJ7) ECO start except CODE (ZU7) National version for Canada except CODE (ZU8) National version for USA
Wiring diagram for common rail diesel injection (CDI) control unit Engine 646.984/985/986 in model 906.1/2/6/7 up to 4/27/12 with code MS9 (Engine version Euro 4) except code ZL3 (National version for Latin America) M connector Engine 646.985 in model …
Wiring diagram for starter alternator Engine 646 in model 906.1/2/6/7 up to 4/27/12 with code MS3 (Engine version EURO 3) except code E36 (Disconnecting relais if auxiliary battery) except code ZL3 (National version for Latin …
Wiring diagram for common rail diesel injection (CDI) control unit Engine 646.989/990 in model 906.1/2/6/7 up to 4/27/12 with code MS3 (Engine version EURO 3) except code ZL3 (National version for Latin America) M connector
Measure circumferential backlash ENGINE 646.8 /961 /963 /966
Inspect machine valves Engine 611.960/961/962, 612.961/962/963/965/966/967/990, 613.960/961, 646.951/961, 647.961, 648.961, 651
Remove/install glow output stage ENGINE 646.8 in MODEL 204
Check connecting rod bolts ENGINE 646.8 /951 /961 /962 /963 /966, 647.961, 648.960 /961, 651
Redrill broken glow plugs ENGINE 646, 647, 648
Crank engine with starter Engine 156, 271, 272, 642, 646, 651 in model 204 Engine 156, 271, 274, 651 in model 212 Engine 271, 272, 273, 642, 651 in model 207 Engine 271, 651 in model 172 Engine 274 in model 218 …
Remove/install Lanchester balancer ENGINE 646.963 in MODEL 203 ENGINE 646.966 in MODEL 209
Remove/install charge air manifold ENGINE 646 in MODEL 203, 209
Remove/install camshafts Engine 646 in model 203, 209
Measure piston projection ENGINE 646.8 /951 /961 /962 /963 /966, 647.961, 648.960 /961, 651
Remove install cylinder head cover ENGINE 646.8 in MODEL 204
Remove/install high-pressure pump ENGINES 646.8 in MODEL 211
Remove/install the throttle valve actuator ENGINE 646.951 in MODEL 211.004 with CODE (474) Particulate filter ENGINE 646.961 in MODEL 211.006 /206 /606 with CODE (474) Particulate filter
Remove/install charge air manifold ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606
Remove/install oil pump ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 646.8 in MODEL 211, 204
Tightening procedure of Lanchester balancer ENGINE 646.8 /961 /963 /966
Remove/install piston ENGINES 646.951 /961 /962 /963 /966 /8, 647.961, 648.961
Remove/install exhaust gas recirculation cooler ENGINE 646.8 in MODEL 211, 204
Removing/installing valves ENGINE 646 in MODELS 203, 209
Connect cylinder leakage testing unit Engine 607, 611.960/961/962/980, 612.961/962/963/965/966/967/990, 613.960/961, 628.960/961/962/963, 642.884/970/975, 646.8/951/961/962/963/966, 647.961, 648.960/961 Engine 651 in …
Remove/install rail ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.023 /026 /223 /226 …
Remove/install air filter housing ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.023 /223 /026 /226
Firing order Engine 607, 626, 628, 629, 642, 646, 647, 648, 651, 654
Tighten connecting rod bolts ENGINE 646.8 /951 /961 /962 /963 /966, 647.961, 648.960 /961, 651
Remove/installing the slide rail in the cylinder head ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.023 /026 /223 /226 …
Measure cylinder bores Engine 626 Engine 646.8 Engine 646.951/961/962/963/966 Engine 647.961 Engine 648.960 Engine 651
Remove/install cylinder head cover ENGINE 646 in MODEL 203, 209
Determine oil consumption Engine 607 in model 117, 156, 176, 246 Engine 608 in model 118, 177, 247 Engine 626 in model 205 Engine 646.8 in model 204, 211 Engine 651 in model 117, 156, 166, 172, 176, 204, 205, …
Remove frozen fuel injectors ENGINE 611, 612, 613, 628, 646, 647, 648, 668
Marking on camshaft bearing caps Engine 611, 646.8/951/961/962/963/966 Engine 611.981/987 Engine 612.981 in model 902 Engine 612.981 in model 903, 904 except code ZU7 (National version for Canada) except code ZU8 …
Remove install hydraulic valve clearance compensating elements ENGINE 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.960 /961, 646.8 /951 /961 /962 /963 /966, 647.961, 648.961
Remove install the throttle valve actuator ENGINE 646.962 /963 in MODEL 203 with CODE (474) Particulate filter ENGINE 646.966 in MODEL 209 with CODE (474) Particulate filter
Measure oil consumption ENGINE 646.8 in MODEL 211 ENGINE 646.8, 651 in MODEL 204 ENGINE 651 in MODEL 166, 172, 207, 212, 218, 221
Remove/install camshafts Engine 646.8 in model 204, 211 Engine 646.951 in model 211.004 Engine 646.961 in model 211.006/206/606 Engine 647.961 in model 211.016/216/616 Engine 648.961 in model …
Remove/install front cover on cylinder head ENGINES 646.951 in MODEL 211.004 ENGINES 646.961 in MODELS 211.006 /206 /606 ENGINES 647.961 in MODEL 211.016 /216 /616 ENGINES 648.961 in MODEL 211.026 /226 /023 /223
Check basic position of the camshafts ENGINE 646 in MODELS 203, 209
Remove install cylinder head cover ENGINE 646.8 in MODEL 211
Check crankshaft bearing cap bolts Engine 646.8/951/961/962/963/966, 647.961, 648.960/961, 651, 654
Remove/install injection lines of common rail diesel injection (CDI) ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.023 /026 /223 /226 …
Remove/install exhaust gas recirculation valve ENGINES 646 in MODEL 203, 209
Set the basic position of camshafts ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.023 /026 /223 /226 …
Remove/install intermediate gear of high-pressure pump ENGINES 646.951 in MODEL 211.004 ENGINES 646.961 in MODELS 211.006 /206 /606 ENGINES 647.961 in MODEL 211.016 /216 /616 ENGINES 648.961 in MODEL 211.023 /026 /223 …
Remove/install chain tensioner ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.023 /026 /223 /226 …
Remove/install cylinder head cover ENGINES 646.951 in MODEL 211.004 ENGINES 646.961 in MODELS 211.006 /206 /606 ENGINES 647.961 in MODEL 211.016 /216 /616 ENGINES 648.961 in MODEL 211.026 /226 /023 /223
Measure valve setback to cylinder head ENGINE 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.960 /961, 646.951 /961 /962 /963 /966, 647.961, 648.961 /960
Remove/install cylinder head ENGINES 646 in MODEL 203, 209
Service Information: Injector classification ENGINES 611.96, 612.96 in MODELS 203, 210 ENGINES 646 in MODELS 203, 211 with CODE (803) Model year 2003 ENGINES 647 in MODEL 211 with CODE (804) Model year 2004 …
Remove/install camshaft housing ENGINES 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.960 /961, 646.8 /951 /961 /962 /963 /966, 647.961, 648.961
Notes on sealant path for front cover to cylinder head xxx Engine 611.960/961/962/980/981/987, 612.961/962/963/965/966/967/981, 613.960/961, 628.960/961/962/963, 646.8/951/961/962/963/966, 647.961/981, 648.960/961 Engine 646 in model 636, …
Remove/install rail ENGINE 646.8 in MODEL 211, 204
Set engine to ignition TDC of cylinder 1 and block Engine 470.9## ## up to 206646 Engine 471.9## ## up to 206646 Engine 473.9## ## up to 206646
Replace core plugs in crankcase ENGINES 611, 612, 613, 646.951 /961, 647.961, 648.961, 651 ENGINES 612.965/ 966
Remove/install injectors ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.023 /026 /223 /226 …
Remove/install intake manifold ENGINE 646.8 in MODEL 211, 204
Remove/install mixing chamber ENGINE 646 in MODEL 203, 209 except CODE (474) Particulate filter
Setting the basic position of camshafts ENGINE 646 in MODELS 203, 209
Remove/install camshaft bearing caps ENGINE 611, 646.8 /951 /961 /962 /963 /966
Remove/install cylinder head ENGINES 646.951 in MODEL 211.004 ENGINES 646.961 in MODEL 211.006 /206 /606 ENGINES 646.8 in MODEL 211, 204
Removing/installing the mixing chamber ENGINE 646.951 in MODEL 211.004 except CODE (474) Particulate filter ENGINE 646.961 in MODEL 211.006 /206 /606 except CODE (474) Particulate filter
Redrill glow plug ENGINE 611, 612, 613, 628, 646, 647, 648
Remove/install oil separator ENGINE 646.951 /961, 647.961, 648.961
Check basic position of camshafts ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.023 /026 /223 /226 …
Remove/install Lanchester balancer ENGINE 646.8 /961
Remove/install rubber damper of refrigerant compressor belt pulley MODEL 906 with ENGINE 272 with CODE (HH9) Regulated air conditioning (Tempmatic) MODEL 906 with ENGINE 646.984 /985 /986 /989 with CODE (HH9) Regulated air conditioning …
Check/face-grind cylinder head contact surfaces ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006/206/606 ENGINE 647.961 in MODEL 211.016/216/616 ENGINE 648.961 in MODEL 211.023/026/223/226
Remove/install exhaust gas recirculation cooler ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616
Remove/install exhaust gas recirculation valve ENGINES 646.951 in MODEL 211.004 ENGINES 646.961 in MODEL 211.006 /206 /606 ENGINES 647.961 in MODEL 211.016 /216 /616 ENGINES 648.961 in MODEL 211.023 /223 /026 /226
Remove/install high-pressure pump ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.023 /026 /223 /226
Tightening procedure for cylinder head bolts ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 646 in MODEL 203, 209 ENGINE 646.8 in MODEL 211, 204
Determine thickness of spacer washers ENGINE 646.8 /961 /963 /966
Remove/install front cover on cylinder head ENGINES 646 in MODEL 203, 209
Drain/fill in coolant Engine 272.924/939/978, 646.980, 651.940 in model 636 Engine 272.978, 642.890/990, 646.980/981/982/983, 651.940 in model 639
Machine valve seat rings Engine 611.960/961/962, 612.961/962/963/965/966/967/990, 613.960/961, 646.951/961, 647.961, 648.961, 651
Assigning a standard size piston to a cylinder bore ENGINE 646.8 /951 /961 /962 /963 /966, 647.961, 648.960 /961, 651
Remove/install glow output stage ENGINE 646.8 in MODEL 211
Remove/install vacuum pump MODEL 211, 204 with ENGINE 646.8
Remove/install front cover on cylinder head ENGINE 646.8 in MODEL 211, 204
Remove/install exhaust back pressure sensor ENGINE 646.8 in MODEL 211
Check/face-grind cylinder head contact surfaces ENGINES 646 in MODEL 203, 209
Remove/install charge air temperature sensor ENGINE 646, 647, 648
Remove/install high-pressure pump ENGINE 646.8 in MODEL 204
Remove/install fuel full-flow filter ENGINE 646, 647, 648 in MODEL 211 ENGINE 646.962 in MODEL 203.007 /207 /707 ENGINE 646.963 in MODEL 203.008 /208 /708 ENGINE 648.960 in MODEL 220.025 /125 ENGINE …
Risk of explosion and poisoning caused by the melting down or improper handling of sodium-filled valves. Risk of injury caused ENGINE 111.943/944/973/975, 112, 113, 137.970, 155, 156, 159, 166.940/960/961/990/991/995, 266, 646, 647, 648
Remove injectors with threaded adapter ENGINE 611, 612, 613, 628, 640, 646.951 /961 /962 /963 /966, 647.961, 648.961, 668
Remove/install vacuum pump MODEL 203, 209 with ENGINE 646
Remove/install exhaust gas recirculation cooler ENGINE 646 in MODEL 203, 209
Remove/install intermediate gear of high-pressure pump ENGINE 646 in MODEL 203, 209
Replace fuel filter Engine 646.820/821/951/961, 647.961, 648.961 in model 211 Engine 646.962/963 in model 203 Engine 646.966 in model 209 Engine 648.960 in model 220
Remove/install injection lines of common rail diesel injection (CDI) ENGINE 646.8 in MODEL 211, 204
Remove/install high-pressure pump ENGINE 646 in MODEL 203, 209
Thread repair for clamping claw mount ENGINE 611, 612, 613, 628, 646, 647, 648, 668
Remove/install piston rings Engine 646.8/951/961/962/963/966, 647.961, 648.961 Engine 651 in model 166, 172, 204, 205, 207, 212, 218, 221, 253
Check regulator and alternator Engine 156, 271, 272, 273, 274, 276, 278, 642, 651 in model 212 Engine 156, 271, 272, 274, 642, 646, 651 in model 204 Engine 271, 272, 273, 642, 651 in model 207 Engine 271, 651 in model …
Remove/install glow plugs ENGINE 646.8 in MODEL 211, 204
Remove/install oil pump ENGINES 646 in MODEL 203, 209
Remove/install alternator belt pulley Engine 271, 272, 273, 642, 651 in model 207 Engine 271, 272, 642, 646, 651 in model 204 Engine 271, 642, 651 in model 212 Engine 271, 651 in model 172 Engine 642, 651 in model 218 …
Remove/install injectors ENGINES 646.8 in MODEL 211, 204
Remove/install glow plugs ENGINES 646 in MODEL 203, 209
Remove/install glow plugs ENGINES 646.951 in MODEL 211.004 ENGINES 646.961 in MODEL 211.006 /206 /606 ENGINES 647.961 in MODEL 211.016 /216 /616 ENGINES 648.961 in MODEL 211.023 /223 /026 /226
Determine oil consumption Engine 152.9, 157, 176, 177, 178, 276, 277, 278, 279 Engine 254.9, 256.9 Engine 264 Engine 271, 272, 642, 646, 651
Firing order Model 447 with engine 274, 622, 651 Model 448 with engine 274 Model 636, 639 with engine 646, 651 Model 900 with engine 651 Model 906 with engine 646.984/985/986/989/990, …
Notes on sealant path for timing case cover ENGINE 648.961 in MODEL 211.023/026/223/226 ENGINE 646.961 in MODEL 211.006/206/606 ENGINE 648.960 in MODEL 220.025/125 ENGINE 646.951 in MODEL 211.004 ENGINE …
Remove/install coolant pump ENGINE 646 in MODEL 909
Remove/install oil dipstick guide tube ENGINE 646 in MODEL 909
Remove/install timing case cover Engine 646 in model 909
Remove/install oxygen sensor Engine 646 in model 909
Remove/install front cap on cylinder head Engine 646 in model 909
Check regulation voltage of alternator Engine 646 in model 909
Remove/install/replace heater circulation pump Model 204.0/2 with engine 271, 272, 274, 276, 642, 646, 651 Model 204.3 with engine 271, 274, 276, 651 Model 204.9 with engine 272, 274, 276, 642, 651 Model 207 with engine 272, 273, …
Remove/install glow plugs Engine 646 in model 909
Remove/install hydraulic valve clearance compensating elements ENGINE 646 in MODEL 909
Remove/install piston Engine 646 in model 909
Remove/install oil separator ENGINE 646 in MODEL 909
Remove/install alternator ENGINES 646.8 in MODEL 204
Check cylinders for leaks Engine 646 in model 909
Drain/fill in coolant Engine 646.7 in model 909
Remove/install crankshaft Engine 646 in model 909
Pour in coolant and bleed cooling system Engine 646 in model 909
Remove/install camshaft bearing caps ENGINE 646 in MODEL 909
Notes on sealant path for timing case cover Engine 646 in model 636, 639 Engine 646 in model 909 Engine 646.984/985/986/989/990 in model 906
Remove/install valves ENGINE 646 in MODEL 909
Remove/install radiator Engine 646 in model 909
Firing order ENGINE 646 in MODEL 909
Remove/install catalytic converter temperature sensor Engine 646 in model 909
Remove/install hot film mass air flow sensor Engine 646 in model 909
Remove/install coolant level switch Engine 646 in model 909 with code MS9 (Engine version Euro 4)
Remove/install end cover together with shaft seal Engine 646 in model 909
Remove/install preglow time relay Engine 646 in model 909 with code MS9 (Engine version Euro 4)
Install front crankshaft radial seal ENGINE 646 in MODEL 909
Mount connecting rod bearing Engine 646 in model 909
Bring piston into top dead center position ENGINE 646 in MODEL 909
Remove/install main muffler ENGINE 646 in MODEL 909
Replace rear muffler ENGINE 646 in MODEL 211
Remove/install coolant temperature sensor Engine 646 in model 909
Remove/install throttle valve actuator Engine 646 in model 909
Remove/install injectors Engine 646 in model 909
Remove/install rail pressure sensor ENGINE 646 in MODEL 909
Remove/install oil-water heat exchanger at oil filter Engine 646 in model 909
Remove/install injection lines of common rail direct injection Engine 646 in model 909
Remove/install oil pan Engine 646 in model 909
Remove/install turbocharger Engine 646 in model 909
Check hydraulic valve clearance compensating elements Engine 646 in model 909
Drain coolant fill up and check cooling system for leaks Engine 646 in model 909
Remove/install intermediate gear for high-pressure pump Engine 646 in model 909
Remove/install rail Engine 646 in model 909
Remove/install high-pressure pump ENGINE 646 in MODEL 909
Measure cylinder bores ENGINE 646 in MODEL 909
Check oil pressure ENGINE 646 in MODEL 909
Remove/install cylinder head Engine 646 in model 909
Remove oil from cooling and heating system Engine 646 in model 909
Remove/install left engine support Engine 646 in model 909
Remove/install intake manifold pressure sensor ENGINE 646 in MODEL 909
Remove/install glow output stage Engine 646 in model 909 with code MP5 (Engine version Euro 5)
Connect cylinder leakage testing unit Engine 646 in model 909
Remove/install refrigerant compressor MODEL 909 with ENGINE 646 with CODE HH9 (Regulated air conditioning (Tempmatic))
Check crankshaft bearing cap bolts Engine 646 in model 909
Rivet oil pump chain ENGINE 646 in MODEL 909
Bolt plan for timing case cover ENGINE 646 in MODEL 909
Remove/install regulator for alternator ENGINE 646 in MODEL 909
Remove/install catalytic converter with diesel particulate filter Engine 646 in model 909 with code MP5 (Engine version Euro 5)
Machine valve seat rings Engine 646 in model 909
Measure valve setback to cylinder head ENGINE 646 in MODEL 909
646 589 00 62 00 Adapter plate Engine 642, 646 in model 639 Engine 642 Engine 646 in model 636 Engine 646 in model 909
Remove/install fuel filter water level sensor Engine 646 in model 909
Remove/install viscous fan clutch Engine 646 in model 909
Remove/install exhaust system tailpipe ENGINE 646 in MODEL 909
Remove/install oil return flow line of turbocharger Engine 646 in model 909
Remove/install alternator Engine 646 in model 909
Remove/install pressure differential sensor Engine 646 in model 909
Remove/install electronic diesel system (EDS) control unit ENGINE 646 in MODEL 909
Disconnect timing chain ENGINE 646 in MODEL 909
Remove/install engine with transmission Engine 646 in model 909
Mount crankshaft axially ENGINE 646 in MODEL 909
Remove/install a flywheel ENGINE 646 in MODEL 909
Remove/install camshaft Engine 646 in model 909
Remove/install belt pulley/vibration damper ENGINE 646 in MODEL 909
Replace the oil pump chain ENGINE 646 in MODEL 909
Bolt plan for charge air manifold ENGINE 646 in MODEL 909
Disconnecting and connecting harness at starter Engine 646 in model 909
Remove/install engine mount Engine 646 in model 909
Replace valve stem seals. ENGINE 646 in MODEL 909
Disconnect/connect coolant hoses at radiator Engine 646 in model 909
Remove/install oil spray nozzles (pistons) ENGINE 646 in MODEL 909
Disconnect/connect engine wiring harness to remove cylinder head cover Engine 646 in model 909
Remove/install charge air pipe Engine 646 in model 909
Bolt plan for oil pan Engine 646 in model 909
Tightening procedure for crankshaft bearing caps Engine 646 in model 909
Remove/install expansion reservoir Engine 646 in model 909 with code MP5 (Engine version Euro 5)
Remove/install right engine support Engine 646 in model 909
Replace core plugs in crankcase Engine 646 in model 909
Separate oil pump chain ENGINE 646 in MODEL 909
Check connecting rod bolts Engine 646 in model 909
Inspect cooling system for leaks Engine 646 in model 909
Check cylinder head bolts ENGINE 646 in MODEL 909
Rivet timing chain ENGINE 646 in MODEL 909
Remove/install the exhaust system Engine 646 in model 909
Remove/install rear engine cross member Engine 646 in model 909
Remove/install crankshaft sensor ENGINE 646 in MODEL 909
Remove/install charge air manifold Engine 646 in model 909
Remove/install piston rings Engine 646 in model 909
Remove jammed fuel injectors ENGINE 646 in MODEL 906, 909
Inspect cylinders with a light probe Engine 646 in model 909
Remove/install oil feed line for turbocharger Engine 646 in model 909
Disconnect/connect engine wiring harness to remove engine Engine 646 in model 909
Remove/install retaining lock for crankshaft/ring gear Engine 646 in model 909
Remove/install diesel particulate filter Engine 646 in model 909 with code MS9 (Engine version Euro 4)
Test alternator charging current Engine 156, 271, 272, 273, 642, 651 in model 212 Engine 156, 271, 272, 274, 642, 646, 651 in model 204 Engine 271 in model 172 Engine 271, 272, 273, 642, 651 in model 207 Engine 274 in …
Remove/install camshaft housing ENGINE 646 in MODEL 909
Remove/install camshaft sensor ENGINE 646 in MODEL 909
Mount crankshaft radially in bearings ENGINE 646 in MODEL 909
Draw in timing chain ENGINE 646 in MODEL 909
Remove/install chain tensioner Engine 646 in model 909
Knock out insert steel ball of main oil duct Engine 646 in model 909
Remove/install cylinder head cover Engine 646 in model 909
Remove/install main fuel filter Engine 646 in model 909
Tightening procedure for cylinder head bolts Engine 646 in model 909
Remove/install fuel temperature sensor ENGINE 646 in MODEL 909
Remove/install charge air cooler Engine 646 in model 909
Remove/install slide rail in cylinder head ENGINE 646 in MODEL 909
Remove/install oil pressure relief valve Engine 646 in model 909
Remove/install alternator belt pulley ENGINE 646 in MODEL 909
Remove/install temperature sensor upstream of turbocharger Engine 646 in model 909 with code MP5 (Engine version Euro 5)
Measure crankshaft and remount in bearings Engine 646 in model 909
Remove/install exhaust back pressure sensor ENGINE 646 in MODEL 909
Test alternator diodes Engine 156, 271 in model 212 Engine 156, 271, 272, 274, 642, 646, 651 in model 204 Engine 271, 272, 273, 642, 651 in model 207 Engine 271, 274 in model 172 Engine 274 in model 205, 253 …
Remove/install rear engine mount Engine 646 in model 909
Remove/install exhaust manifold Engine 646 in model 909
Remove/install diesel particulate filter temperature sensor Engine 646 in model 909
Remove/install leak oil line to injectors ENGINE 646 in MODEL 909
Remove/install engine with removal fixture Engine 646 in model 909
Remove/install coolant thermostat Engine 646 in model 909
Tighten connecting rod bolts ENGINE 646 in MODEL 909
Remove/install heating element for crankcase ventilation system ENGINE 646 in MODEL 909
Correcting anticorrosion/antifreeze concentration Engine 646.7 in model 909
Remove/install starter Engine 646 in model 909
Check visible area of poly-V belt for wear ENGINE 642.910, 646.963 in MODEL 203 ENGINE 646.962 in MODEL 203 ENGINE 642.910, 646.966 in MODEL 209
Assign crankshaft bearing shells Engine 646 in model 909
Engine cooling system – check fluid level adjust to correct level. Inspect anticorrosion/antifreeze protection adjust to correct … Engine 646.7 in model 909
Remove/install oil level sensor Engine 646 in model 909
Replace timing chain ENGINE 646 in MODEL 909
Check basic position of camshafts ENGINE 646 in MODEL 909
Remove/install catalytic converter Engine 646 in model 909 with code MS9 (Engine version Euro 4)
Replace front crankshaft radial sealing ring ENGINE 646 in MODEL 909
Remove/install exhaust gas recirculation valve Engine 646 in model 909
Test compression pressure Engine 646 in model 909
Remove/install quantity control valve Engine 646 in model 909
Remove/install oil pump ENGINE 646 in MODEL 909
Remove/install charge air temperature sensor in charge air housing Engine 646 in model 909
Remove/install boost pressure sensor ENGINE 646 in MODEL 909
Remove/install tensioner pulley for poly-V belt tensioning device ENGINE 646 in MODEL 909
639 589 01 62 00 C clamp Engine 112, 272, 642, 646, 651, 780.994 in model 639 Engine 272, 646, 651 in model 636 Engine 646 in model 909
Remove/install guide pulley holder Engine 646 in model 909 except code HH9 (Air conditioner, automatic heater control)
Remove/install air filter housing ENGINE 646 in MODEL 909
Remove/install slide rails and tensioning rail Engine 646 in model 909
Remove/install belt pulley/vibration damper ENGINES 646.951 in MODEL 211.004 ENGINES 646.961 in MODEL 211.006 /206 /606 ENGINES 647.961 in MODEL 211.016 /216 /616 ENGINES 648.961 in MODEL 211.026 /226 /023 /223 …
Slacken poly-V-belt ENGINE 646 in MODEL 203, 209
Remove/install oil-water heat exchanger at oil filter ENGINES 646.951 in MODEL 211.004 ENGINES 646.961 in MODEL 211.006 /206 /606 ENGINES 647.961 in MODEL 211.016 /216 /616 ENGINES 648.961 in MODEL 211.023 /026 /223 /226
Install front crankshaft radial seal ENGINE 646.951 in MODEL 211 ENGINE 646.961 in MODEL 211 ENGINE 647.961 in MODEL 211 ENGINE 648.961 in MODEL 211 ENGINE 646.962 in MODEL 203 ENGINE 646.9 in …
Replace front crankshaft radial sealing ring ENGINES 646 in MODEL 203, 209
Remove install poly V-belt ENGINE 646 in MODEL 203, 209
Remove/install radiator ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.023 /026 /223 /226 …
Remove/install alternator ENGINES 646 in MODEL 203, 209
Tension poly-V-belt ENGINE 646 in MODEL 203, 209
Remove/install belt pulley/vibration damper ENGINES 646 in MODEL 203, 209
Remove/install alternator ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616
Bolt diagram for timing case cover ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 646 in MODEL 203, 209 ENGINE 648.961 in …
Replace front crankshaft radial sealing ring ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.026 /226 /023 /223 …
Remove/install coolant pump ENGINE 646 in MODEL 203, 209
Remove/install electric fan ENGINE 646 in MODEL 203
Remove/install poly-V belt tensioning device ENGINE 646 in MODEL 203, 209
Remove/install electric fan ENGINE 646 in MODEL 209
Remove/install charge air cooler ENGINE 646 in MODEL 203
Remove/install timing case cover ENGINES 646.951 in MODEL 211.004 ENGINES 646.961 in MODEL 211.006 /206 /606 ENGINES 647.961 in MODEL 211.016 /216 /616 ENGINES 648.961 in MODEL 211.023 /223 /026 /226
Remove/install timing case cover ENGINES 646 in MODEL 203, 209
Remove/install poly-V belt tensioning device ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 646.8 in MODEL 211, 204
Remove/install exhaust back pressure sensor ENGINE 646.8 in MODEL 204
Replace oil filter element drain oil filter ENGINE 611, 612/965/966, 613, 646.820/821/951/961/962/963/966, 647.961, 648.960/961
Remove/install coolant pump ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.023 /026 /223 /226 …
Remove/install oil-water heat exchanger at oil filter ENGINES 646 in MODEL 203, 209
Removing/installing the radiator ENGINE 646 in MODEL 203, 209
Remove/install charge air cooler ENGINE 611.962 in MODEL 203.004 /006 /204 /206 ENGINE 612.962 in MODEL 203.016 /216 ENGINE 612.967 in MODEL 209.316 ENGINE 646.966 in MODEL 209.308
Knock out insert steel ball of main oil duct ENGINE 611.960 /961 /962, 612.961 /962 /963 /967 /990, 613.960 /961, 646.951 /961 /962 /963 /966, 647.961, 648.961

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