R135, R150, R165 Gehl & 1350R, 1500R, 1650R Mustang Skid-Steer Loader Service Repair Manual - PDF File Download

This manual is essential for anyone servicing R135, R150, R165 Gehl and 1350R, 1500R, 1650R Mustang Skid-Steer Loaders. It provides detailed instructions on the technicians' repair and maintenance processes. The manual covers complete technical information for all service and repair needs.

Service Repair Models Covered:
Gehl R135
Gehl R150
Gehl R165
Mustang 1350R
Mustang 1500R
Mustang 1650R

Service Repair Manual Contents:
Introduction
Safety Symbol and Signal Words. Signal Words
Contents and Use of this Manual Machine Orientation..
Proper Machine Use...
Service and Registration
Model and Serial Numbers
Fields of Application.
Using Attachments.
Vibration Information
Vibration Measurement and Actions
Vibration Levels.
Fire Extinguisher Location.
Manufacturer Information.
Indicator and Operation Symbols.
Safety......
Safety Symbol and Signal Words.
Safety Alert Symbol..
Mandatory Safety Shutdown Procedure.
Safety Reminders....
Before Starting.
Additional Safety Equipment
During Operation..
Applications with Load-Handling Devices. Parking the Machine..
Electrical Energy.. Maintenance... Battery Hazards.
Fire Hazards.
Crystalline Silica Exposure..
Transporting the Machine..
Lifting the Machine with a Crane Loading and Transporting the Machine
Safety Decals...
New Decal Application..
Safety Equipment.....
Guards and Shields.
Operator's Position.. Operator's Seat
Seat suspension. Seat Belt..
Fastening/Unfastening the Seat Belt. Upper Torso Restraint (Option) Operator Restraint Bar
Safety Interlock System (HydralocTM).
Safety Interlock System Test.
Seat Switch Test.
Restraint Bar Test.
Parking Brake..
ROPS/FOPS
Rear Window Emergency Exit..
Rear Window Emergency Exit Removal/Installation
Removal Installation
Lift Arm Support...
Engage Lift Arm Support..
Disengage Lift Arm Support.. Battery Disconnect Switch (Option).
Indicators and Controls
Control Keypad.
Control Keypad Indicators..
Control Keypad Buttons
Accessory Keypad Indicators/Buttons
Optional Lights/Lockout Keypad Indicators/Buttons Information Center Electronic Display
Information Center Electronic Display Symbols Information Center Electronic Display Screens
Controls
Ignition Key switch
Throttle Controls.
Travel Drive, Lift and Tilt Controls.
T-Bar Controls....
Drive Control (Left T-Bar). Lift/Tilt Control (Right T-Bar). Joystick Controls.
Drive Control (Left Joystick). Lift/Tilt Control (Right Joystick) Hand and Foot Controls. Drive Control (Hand Controls) Lift/Tilt Control (Foot Controls).
Two-Speed Drive (Option). Lift Arm Float.
Hydralike Ride Control System. Beacon/Position/Work Lights. HVAC (Optional).
Windshield Wiper/Washer
Dome Light
Accessory Plug.
Battery Disconnect Switch (Option).
Attachment Mounting.
All-Tach R Hitch
Power-A-Tach R System
Auxiliary Hydraulic System
Auxiliary Hydraulic Couplers Auxiliary Hydraulic Control
Operation
Before Starting the Engine
Operational Checks
Pre-Start Checks
Checks During Operation
Cab Entry and Exit
Opening/Closing the Cab Door (Option)
Starting the Engine
Cold-Starting
After Starting Warm Up. Run-In Period
Stopping the Machine. Engine Stalling
Parking the Machine
Brake Release Operation (Option). Jump-starting
Travel Drive Operation. Two-Speed Drive (Option).. Driving on an Incline... Driving over Rough Terrain Transport on Public Roads
Transport Hydraulics Lock-out (Option)
Lift Arm Operation
Attachment Transport Position
Lift Arm Float
Hydraglide TM Ride Control System
Changing Attachments
Connecting Attachments
Disconnecting Attachments
Connecting Auxiliary Hydraulic Couplings
Disconnecting Auxiliary Hydraulic Couplings
Self-Leveling (Option)
Self-Leveling Cancel
Using Buckets
Using Pallet Forks
Loading and Transporting the Machine on a Transport Vehicle Towing
Lifting the Machine Using a Crane or Hoist
Diesel Particulate Filter (DPF) Regeneration Procedures (DPF Models).
Reset Regeneration
Reset Regeneration Inhibit
Stationary Regeneration. Forcing Stationary Regeneration.. DPF Maintenance
Maintenance.
Maintenance Schedules
Maintenance Log..
General Lubrication.
Removing Foreign Material
Tilting the ROPS/FOPS... Raising the ROPS/FOPS..
Lowering the ROPS/FOPS.
Lifting the Machine.
Lowering the Machine
Engine Maintenance...
Engine Access.
Engine Mounting Hardware Inspection..
Checking Engine Oil Level
Changing Engine Oil and Filter.
Fuel System Maintenance...
Adding Fuel
Water Separator Maintenance. Changing Water Separator Filter.
Changing Fuel Filter
Fuel Tank Drain.
Engine Air Cleaner.
Changing Air Filter Elements
Control Valve Solenoid Removal/Installation
Removal Installation
Control Valve Relief Valve Removal and Installation. Installation...
Electrical System..
Power Distribution..
Fuses/Relays/Diodes..
Power Distribution Module Fuse Test.
Main Power Relay.
Relay Testing
Machine Test.
Bench Test.
Start/Glow Solenoid Test. Control Modules....
Main Control Unit (MCU). Engine Control Unit (ECU)... Control/Indicator/Display Modules Main Control Keypad.
Information Center Electronic Display Accessory Keypad..
Optional Road Lights/Lockout Keypad
J1939 Data Connector.....
Electrically-Controlled Standard Auxiliary Hydraulics Troubleshooting Electronic Throttle Test
Main Control Unit LEDs/Pins Description Controller Area Network (CAN) Functional Detail.
Work Light Bulb Replacement.
Dome Light Bulb Replacement.
Battery Removal/Installation.
Battery Removal Battery Installation
Lift Arms and ROPS/FOPS.
Lift Arm Bushing Replacement.
Lift Arm Stop Installation and Adjustment..
R150/1500R, R165/1650R Lift Cylinder Removal/Installation.
R150/1500R, R165/1650 Lift Cylinder Removal... R150/1500R, R165/1650R Lift Cylinder Installation
R135/1350R Lift Cylinder Removal/Installation
R135/1350R Lift Cylinder Removal...
R135/1350R Lift Cylinder Installation..
R150/1500R, R165/1650R ROPS/FOPS Removal/Installation
R150/1500R, R165/1650R ROPS/FOPS Removal
R150/1500R, R165/1650R ROPS/FOPS Installation
R135/1350R ROPS/FOPS Removal/Installation
R135/1350R ROPS/FOPS Removal.
R135/1350R ROPS/FOPS Installation...
ROPS/FOPS Rear Window Removal and Installation.
Models R165/1650R Tier 4 Engine Removal/Installation Model R165/1650R Engine Removal
Model R165/1650R Engine Installation
Engine Removal Models R135/1350R/R150/1500R Engine Installation.
Troubleshooting.
Engine Troubleshooting
Indicator Lamp Troubleshooting..
Seal and Hose Troubleshooting.
Hydraulic System Troubleshooting.. Hydrostatic Drive System Troubleshooting. Electrical Troubleshooting..
Error Codes.....
Engine Diagnostic Trouble Codes (DTC)
Hydraulic Schematic - Models 135R/1350R.
Hydraulic Schematic - Models 135R/1350R with Power-A-Tach and Self-Level
Hydraulic Schematic - Models 150R/1500R.
Hydraulic Schematic - Models 150R/1500R with Power-A-Tach, Hydraglide and Self-Level
Hydraulic Schematic - Models 165R/1650R with T-Bar or Hand/Foot Controls (Single-Speed). Hydraulic Schematic - Models 165R/1650R with T-Bar or Hand/Foot Controls (Single-Speed) with Power-A-Tach, Hydraglide and Self-Level ......
Hydraulic Schematic - Models 165R/1650R with T-Bar or Hand/Foot Controls (Two-Speed). Hydraulic Schematic - Models 165R/1650R with T-Bar or Hand/Foot Controls (Two-Speed) with Power-A-Tach, Hydraglide and Self-Level.
Hydraulic Schematic - Models 165R/1650R with Joystick Controls (Single-Speed)
Hydraulic Schematic - Models 165R/1650R with Joystick Controls (Single-Speed) with Power-A-Tach, Hydraglide and Self-Level
Hydraulic Schematic - Models 165R/1650R with Joystick Controls (Two-Speed)
Hydraulic Schematic - Models 165R/1650R with Joystick Controls (Two-Speed) with Power-A-Tach, Hydraglide and Self-Level
Electrical Schematic - Chassis
Electrical Schematic - ROPS.
Electrical Schematic - ROPS.
Electrical Schematic - ROPS.
Electrical Schematic - Engine (Tier 4).
Electrical Schematic - Model R165 Engine (Interim Tier 4).
Electrical Schematic - Models R135/R150 Engine (Interim Tier 4).
Specifications
Fluid Capacities/Lubricants.
Weights
Payloads/Capacities.
Engine
Coolant Compound Mixtures.
Hydraulics....
Travel Speeds
Electrical System..
Sound Levels...
Vibration Levels.
Dimensions...
Features
Common Materials and Densities.
Index
Torque Specifications

Total Pages: 366
File Format: PDF
Language: English
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Compatible: All Versions Of Windows, Android & Mac
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