Download Tadano Crane ATF-220G5-1 Operation Manual PDF ( English )

The Tadano ATF-220G5-1 Operation Manual PDF is an official OEM guide that provides complete instructions for safe and efficient operation of this 220-ton all-terrain crane. It includes detailed information on crane controls, safety systems, AML load moment limiter, carrier driving operations, boom and jib configuration, hydraulic system functions, counterweight setup, load charts, inspection procedures, maintenance schedules, and troubleshooting guidance. This manual is essential for operators and technicians to ensure safe lifting operations, maximize job site productivity, and maintain long-term reliability of the Tadano ATF-220G5-1 crane in heavy-duty construction and industrial applications. www.themanualsgroup.com

MODEL COVERED :
ATF-220G5-1

CONTENTS INCLUDED:
Introduction
Warranty
Qualifications Required for Driving and Operation
(Applicable in Japan)
Inspection and Maintenance
In Event of Failure
Exporting Abroad
For Safety
Contents
Name of Each Part
Contents with Illustration
Outrigger Control System
Crane Control System
Safety Rules
Precautions before Starting Engine
Precautions for Traveling on Roads
Precautions during Operation
Warning Label
Label Location and Content of Warnings
â–  OPERATION
Terminology
Anchor Points for Safety Belt
Anchor Point Positions
Before Crane Operation
Pre-operational Inspection
Preparing for Crane Operation
How to Read Performance Data Plates
Working Range Chart
Rated Lifting Capacity Table
Working Area Diagram
Automatic Moment Limiter (AML)
Display
Registration of Operating Status and AML
Function Check
Alarm and Recovery Operation
Other Functions
Action against AML System Error
How to Read Instrument Panel
Alarm Buzzer
Monitor
MTC (Crane Electronic Control System)
Main Menu Display
Symbol Indicator
Crane Engine Menu Display
Carrier Engine Menu Display
Other Menu Display
How to Use Monitor
Drum Monitoring Camera
Other Safety Devices
Anti-two-block Device
Over-unwinding Cutout Device
Anemometer
AML External Indicator Lamp
Outriggers
Outrigger Control Panel
Outline of Outrigger Extending Operation
Outrigger Set-up
Extending Outriggers
Horizontal Set-up
Outline of Outrigger Retracting Operation
Retracting Outriggers
Outrigger Operation While Traveling
in Work Site
Entering Cab
Opening/Closing Door
Opening/Closing Windshield
Extending/Stowing Step
Adjusting Seat Tilt
Adjusting Seat
Adjusting Control Lever Stand
Sun Visor
Sunshade
Starting and Stopping Engine
How to Start Engine
How to Stop Engine
Functions of Control Levers and Pedals
Hoisting
Hoist-up/down Operation
Winch Speed Changeover Operation
Drum Rotation Indicator
Lift Adjuster Operation
Release Adjuster Function
Boom Telescoping Operation
Outline of Telescoping System
Types of Telescoping Mode
Normal Telescoping Operation
PS Telescoping Operation
Telescoping with Load Lifted
Maintenance Telescoping
Low Temperature Telescoping Mode
Boom Telescoping Speed Changeover
Operation
Boom Elevating Operation
Slow Stop Cancel Switch
Changing Boom Elevating Speed
Slewing Operation
Slewing Release Switch
Slewing Brake pedal
Slewing Lock Operation
Slewing Alarm Switch
Full Automatic Luffing Jib (FLJ) Lift
Full Automatic Luffing Jib Lift
Jib Tilt Speed Changeover Operation
Reeving Wire Ropes
Standard Number of Parts of Line
How to Reeve Wire Ropes
Single Top
Mounting Single Top
Stowing Single Top
Accessories in Cab
Heater and Air Conditioner
How to Use Other Accessories
Accessories outside Cab
Steps
Rear Steps
â–  MOUNTING/DISMOUNTING
Mounting/Dismounting Boom and Elevating
Cylinder
Mounting Boom and Elevating Cylinder
Dismounting Boom and Elevating Cylinder
Mounting/Dismounting Counterweight
Combinations of Counterweights
Counterweight Operation
Mounting Counterweight
Dismounting Counterweight
Mounting/Dismounting Full Automatic
Luffing Jib (FLJ)
Operating Jib
Configuration in Strong Wind and after
Operation Is Finished
Mounting Full Automatic Luffing Jib (FLJ)
Dismounting Full Automatic Luffing Jib (FLJ)
Stowing Hydraulic Hose When Jib is Not
Used
Dismounting Hose Reel When Jib Is Not
Mounting/Dismounting PS
PS Operation
Mounting PS
Dismounting PS
Mounting/Dismounting Heavy Load Lifting
Device
Control System
Mounting Heavy Load Lifting Device
Dismounting Heavy Load Lifting Device
â–  INSPECTION AND MAINTENANCE
Precautions for Inspection and Maintenance.. 457
Precautions for Inspection and Maintenance
About Inspection and Maintenance
Legal Inspection
Periodic Replacement Part
Inspection and Maintenance Interval
Engine
Hydraulic System
Outrigger System
Slewing System
Boom and Jib Systems
PS System
Lifting System
Safety Devices
Inspection of Crane Structure
Greasing
Maintenance Table
Greasing Chart
Greasing Centralized Greasing Supply Unit
Gear Oil
Winch Speed Reducer (Main/Auxiliary Winch) 503
Slewing Speed Reducer
Engine Oil
Air Cleaner
Engine Cooling System
Coolant
Radiator
Fuel System
Fuel Tank
AdBlue® Tank
Water Separator
Hydraulic Oil Tank
Line Filter
Line Filter (PS)
Back Stopper Cylinder Line Filter (LJ)
Slewing Bearing Mounting Bolt
Outrigger Beams
Slide Cylinders
Electrical System
Fuse Replacement
Battery Electrolyte Inspection
Air Conditioner System
Refrigerant Amount Check
Check and Cleaning of Condenser
Cleaning and Replacement of Air Filter
Refrigerant Hose Check
V-belt Check
Luffing Jib and Power System
Back Stopper Cylinder
PS Tension Detector
Luffing Jib Load Detector
Wire Rope
Replacing Wire Ropes
Handling Wire Ropes
Action against Emergency
If Boom Cannot Be Telescoped
Action against Abnormality (A)
Action against Abnormality (B)
Action against Abnormality (C)
If Error Occurs in AML System
If Error Occurs with AML Main Body
If Crane Does Not Stop Even If Control Lever is
Returned to Neutral Position
If Engine Cannot be Started/Stopped
If Battery Is Exhausted
If PS Cannot Be Extended/Stowed
â–  INFORMATION AND DATA
Conversion Tables
The Safety Ordinance for Cranes (Japan)
Hand Signals
Oils and Greases
Oil and Grease Table
Mass Distribution List
Stowing/Taking Out Hook Block

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