Download Tadano Crane GR-550XLL-3 Operation Manual PDF ( English )

Tadano Crane GR-550XLL-3 Operation Manual PDF is a comprehensive technical and safety guide designed for operators, maintenance personnel, and service engineers. This manual provides detailed instructions for safe crane operation, setup procedures, traveling instructions, control functions, pre-operation inspections, maintenance schedules, and troubleshooting methods. It covers boom telescoping, outrigger deployment, winch operation, hydraulic systems, load charts, and AML-C (Automatic Moment Limiter) safety features. The GR-550XLL-3 rough terrain crane features a 51-ton lifting capacity, a 42.0 m five-section telescopic boom, and an 8.0 m/12.7 m jib, ensuring excellent reach and lifting performance for demanding job sites. Proper use of this manual helps maximize safety, reliability, and operational efficiency. www.themanualsgroup.com

MODEL COVERED :
GR-550XLL-3

CONTENTS INCLUDED:
Introduction
Warranty
In Event of Failure
Using Crane Out of Country of Purchase
(Including Satellite/Mobile Communication
Terminal)
For Safety
Contents
Name of Each Part
Contents with Illustrations
Traveling System
Crane Control System
Other Controls
Safety Precaution
Precautions before Starting Engine
Precautions for Traveling on Roads
Precautions during Operation
Warning Labels
Label Location and Content of Warnings
TRAVELING
Before Traveling
Check of Traveling Configuration
Status of Traveling Controls
Inspection before Traveling
Entering Cab
Opening/Closing Door
Opening/Closing Window
Adjustment of Seat
Adjustment of Steering Wheel
Adjustment of Mirrors
Fastening/Unfastening of Seat Belt
Adjustment of Control Lever Stand
Sunshade
Reading Instrument Panel
Meters and Gauges
Warning Lamp
Error Codes Shown on Hour Meter
Starting and Stopping Engine
How to Start Engine
How to Stop Engine
Transmission Operation
Shift Lever Operation
Brake Operation
Foot Brake Operation
Parking Brake Operation
Exhaust Brake Operation
Steering Operation
Selecting Steering Mode
Drive Mode Selection
Lighting Switch and Other Switches
Lighting Switch
Turn Signal Lever
Hazard Lamp Switch
Horn Switch
Wiper
Accessories in Cab
Fuel Consumption Monitor
Air Conditioner
Cab Lamp
Cigarette Lighter
Outside Cab Accessories
Steps
Radiator Shutter, Radiator Cover
Engine Pre-heater (Option)
Handling Tires
Tire Air Pressure
Restriction of Continuous Traveling
Operation in Cold Season
Winterization/Inspection
OPERATION
Terminology
Anchor Points for Safety Belt
Location of Anchor Points
How to Attach to Anchor Point
Before Crane Operation
Pre-operational Inspection
Preparing for Crane Operation
How to Read Performance Data Plates
Working Range Chart
Rated Lifting Capacity Table
Reduction of Rated Lifting Capacity
Automatic Moment Limiter (AML)
How to Read Indication
Selecting Display
Crane Status Indicator
Registration of Operating Status and AML
Function Check
Alarm and Recovery Operation
Other Functions
Action against AML System Errors
Other Safety Devices
Anti-two-block Device
AML External Warning Lamps
AML External Warning Lamps (Option)
Emergency Stop Switch
Beacon lamp (Option)
Over-unwinding Cutout Function (Option)
Anemometer (Option)
PTO
PTO “ON” Operation
PTO “OFF” Operation
Outriggers
Outrigger Set-up
Extending Outriggers
Horizontal Set-up
Stowing Outriggers
Hoisting
Hoisting Up/Down
Drum Indicator (Visual Type)
Drum Indicator (Vibration Type) (Option)
Boom Telescoping Operation
Elevating Boom
Boom Raising/Lowering Operation
Elevation Slow Stop Function
Slewing Boom
Slewing Boom
Slewing Free/Lock Selector Switch
Automatic Slewing Stop Function
On-rubber Operation
On-rubber Stationary Operation
On-rubber Creep Operation
Taking Out and Stowing Hook Block
Taking Out Main Hook Block
Stowing Main Hook Block
Reeving Wire Ropes
Standard Number of Parts of Line
Reeving Procedure
Hook Block with Sheave Covers
Auxiliary Hook Block with Safety Latch Lock
Function
Single Top
Mounting Single Top
Stowing Single Top
Jib
Registration of Jib Status
Jib Lift
Outline of Jib Installation
Mounting of Base Jib
Mounting of Base Jib + Top Jib
Changing Jib Offset Angle
Outline of Jib Stowing
Stowing of Base Jib
Stowing of Base Jib + Top Jib
Dismounting Jib
Mounting Removed Jib
Flood Lamp Switch
Roof Washer Switch
Roof Wiper Switch
ECO Mode Switch
Fire Extinguisher (Option)
Accessories Outside of Cab
Winch Drum Monitoring Mirror
INSPECTION AND MAINTENANCE
Precautions for Inspection and Maintenance.. 309
Precautions for Inspection and Maintenance
Inspection and Maintenance
About Inspection and Maintenance
Under Severe Use (Severe Condition)
Conditions of Severe Use
Periodic Replacement Part
Inspection and Maintenance Interval
(Carrier)
(Crane)
Abnormal Items Detected on Previous Day or
Operation
Inspection around Carrier
Inspection of Engine Room
Inspection at Driver’s Seat
Pre-operational Inspection
Hydraulic System
Outrigger System
Slewing System
Boom, Jib System
Lifting Device
Safety Devices
Inspection of Crane Structure
Greasing
Maintenance Table
Greasing Chart
Gear Oil
Winch Speed Reducer
(Main/Auxiliary Winch)
Slewing Speed Reducer
Axle (Carrier)
Axle (Planetary Gear)
Engine
Radiator Fin
Engine Cooling System
Coolant Filter
Transmission System
Transmission
Line Filter
Fuel System
Fuel tank
Fuel Filter
Brake System
Brake Fluid Reservoir
Disc Brake Pad
Air Dryer
Parking Brake Pad
Tire, Wheel
Tire
Wheel Nut
Hydraulic Oil Tank
Return Filter
Line Filter (Steering, Slewing Pump Circuit)
Slewing Bearing Mounting Bolt
Electrical System
Replacing Fuses
Air Conditioner System
Condenser
Refrigerant Level
Refrigerant Piping Connection
Inside Air Filter
Outside Air Filter
V-belt
Wire Rope
Replacing Wire Ropes
Handling Wire Ropes
EMERGENCY OPERATIONS
Action against Emergency
If Failure Occurs during Traveling on Road
If Stalled at Railroad Crossing
If Transmission Cannot Be Operated
If Engine Speed Does Not Increase
When Fuel Runs Out
If Overheated
When Towed
(Vehicle with Emergency Steering Pump)
If Error Occurs in AML System
When Over-unwinding Cutout Function Hinders
If Boom Telescoping Is Not Possible
If Outrigger Status Is Not Detected
INFORMATION AND DATA
Conversion Tables
Major Specifications
Crane Specifications
Carrier Specifications
Overall Dimensions
Mass
Wire Rope
Other
Oils and Greases
Oil and Grease Table
Recommended Oils and Greases
Transportation of Crane
Checking Transportation Configuration
Binding Point
Service Data

www.themanualsgroup.com
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