Download Volvo Drum Compactor DD138HA Service Repair Manual PDF (English)

Get the Volvo Drum Compactor DD138HA Service Repair Manual PDF for complete maintenance, repair, and troubleshooting support. This detailed workshop manual provides service procedures, specifications, diagnostics, hydraulic and electrical information, component details, and maintenance guidance for the DD138HA drum compactor. Ideal for technicians, mechanics, operators, and equipment owners, it helps improve repair accuracy, reduce downtime, and support proper servicing. Access clear technical information in PDF format for efficient machine maintenance and dependable performance. www.themanualsgroup.com
 
MODEL COVERED :
Volvo DD138HA Drum Compactor

CONTENTS INCLUDED :
1 Volvo DD138HA
Description
Air cleaner, description
Alternator, description
Cable; Battery isolation switch
Charge air cooler, description
Component list, Fuses
Conversion tables
Cooling system, description
Description, complete machine
Drum drive motor, description
Drum eccentric, description
Drum, description
Electric welding
Electrical troubleshooting
Engine difficult to start
Engine does not start
Engine overheated
Engine, description
Environmentally safe handling
Fault code 1-1-3 – Sensor voltage #1 circuit
Fault code 1-2-2 – Machine type input circuit
Fault code 1-2-3 – Machine model input circuit
Fault code 1-2-4 and 1-2-5 – System status lamp circuit
Fault code 2-1-1 and 2-1-2 – Fuel solenoid release circuit
Fault code 2-1-3 – Fuel solenoid release circuit
Fault code 2-3-5 – Park brake command switch circuit
Fault code 2-4-1 – Engine running input circuit
Fault code 3-1-1 – Eccentric drum direction switch circuit
Fault code 3-1-2 – Eccentric drum select switch circuit
Fault code 3-1-3 – Impact spacing auto threshold circuit
Fault code 3-1-4 – Front VIB FWD CW solenoid circuit
Fault Code 3-1-5 – Front VIB FWD CW Solenoid Circuit
Fault code 3-2-1 – Front VIB REV CCW solenoid circuit
Fault code 3-2-2 – Front VIB REV CCW solenoid circuit
Fault code 3-2-3 – Rear VIB FWD CW solenoid circuit
Fault code 3-2-4 – Rear VIB FWD CW solenoid circuit
Fault code 3-2-5 – Rear VIB REV CCW solenoid circuit
Fault code 3-3-1 – Rear VIB REV CCW solenoid circuit
Fault code 3-3-3 – Troubleshooting circuit
Fault code 3-4-2 – Front eccentric VPM sensor circuit
Fault code 3-4-3 – Front eccentric VPM and drum speed sensors circuit
Fault codes 1-1-1 and 1-1-2 – System voltage circuit
Fault codes 1-1-4 – Sensor voltage #1 circuit
Fault codes 1-1-5 and 1-2-1 – Sensor voltage #2 circuit
Fault codes 2-1-4 and 2-1-5 – High throttle hold circuit
Fault codes 2-2-1 and 2-2-2 – Drive enable circuit
Fault codes 2-2-3 and 2-2-4 – High throttle pull circuit
Fault codes 2-2-5 and 2-3-1 – Park brake release circuit
Fault codes 2-3-2 and 2-3-3 – Operator absent circuit
Fault codes 2-3-4 – Park brake test circuit
Fault codes 3-3-2 and 3-3-4 – Vibration ON lamp circuit
Fault codes 3-3-5 and 3-4-1 – Impact spacing meter circuit
Frame, description
Fuel tank, description
Heavy exhaust smoke development
Hydraulic brake system, description
Hydraulic hose schematic
Hydraulic oil cooler, description
Hydraulic oil tank, description
Hydraulic oil, specifications
Hydraulic oil, specifications1
Hydraulic system, startup procedure
Hydrostatic pump, description
Instruments and controls, overview
Loop flushing valve, description
Low engine oil pressure
Low voltage
Lubricant recommendation
Machine identification
Multi-function brake valve, description
Multi-function brake valve, description1
Operator’s protective structure, description
Paint and Finish
Power train, troubleshooting
Power Transmission, Propulsion
Precaution when working on the electrical system
Pump de-stroke valve and solenoid, description
Safety when working on hydraulic system
Safety when working on the electrical system
Service position
Service position1
Smart functions, description
Starter motor, description
Starting with booster batteries
Steering system, description
Steering system, troubleshooting
Thread locking compound, application specifications
Towing procedures
Transporting the machine
Troubleshooting, general
Vibration controls not functioning
Vibration hydraulic circuit, description
Vibration motor, description
Vibration pump, description
Water pump, description
Water spray system, description
Diagrams
Component list, Relays
Electrical components, engine side
Hydraulic diagram, schematic1
Hydraulic diagram, schematic2
Hydraulic diagram
Wiring Diagram 1
Wiring diagram 1-1
Wiring diagram 1-2
Wiring diagram 1-3
Wiring diagram 2
Wiring diagram 2-1
Wiring diagram 2-2
Wiring diagram 2-3
Wiring diagram 3
Wiring diagram 3-1
Wiring diagram 3-2
Wiring diagram 3-3
Wiring diagram 4
Wiring diagram 4-1
Wiring diagram 4-2
Wiring diagram 5
Wiring diagram 6
Wiring diagram 7
Wiring diagram 8
Wiring diagram 9
Wiring diagram 10
Wiring diagram 11
Wiring diagram 12
Wiring diagram 13
Wiring diagram 14
Installation Instruction
Back-up alarm installing new
Infrared temperature, installing new
Repair
Adjustable steering column, replacing
Air cleaner, installing
Air cleaner, primary filter replacing
Air cleaner, removing
Air cleaner, secondary filter replacing
Alternator, installing
Alternator, removing
Amplitude sensor, adjusting
Batteries, replacing
Battery disconnect switch (main switch), check
Battery maintenance
Breather, replacing
Carrier bearings, replacing
Charge air cooler pipe, removing
Charge air cooler, installing
Charge air cooler, removing
Cleaning engine compartment1
Cleaning engine compartment2
Cleaning of the machine1
Cleaning of the machine2
Connectors, position1
Connectors, position2
Control unit, description
Coolant level, check
Coolant mixture
Coolant, changing
Cooling fan, replacing
Drive motor, installing
Drive motor, removing
Drum carrier, changing oil
Drum drive motor speed sensor, replacing
Drum eccentric, changing oil
Drum eccentric, checking oil level
Drum shock mount, replacing
Drum shock mount, replacing1
Drum shock mounts, checking
Drum, checking
Drum, installing
Drum, removing
Eccentric shaft coupling, replacing
Eccentric weight bearings, replacing
Eccentric weight, installing
Eccentric weight, overhaul
Eccentric weight, removing
Electric and hydraulic control unit, replacing
Engine hood, changing gas spring
Engine hood, installing
Engine hood, removing
Engine mounts, replacing
Engine oil level, check
Engine, air cleaner maintenance
Engine, installing
Engine, removing
Fan belt and or alternator belt, replacing
Fan belt, check
Fan shroud, replacing
Fuel filters, replacing
Fuel level sender, replacing
Fuel line, water separator, check and drain
Fuel system, bleeding
Fuel, coolant and oil leaks, checking
Hand rail, installing
Hand rail, removing
Hydraulic oil cooler, installing
Hydraulic oil cooler, removing
Hydraulic oil filter, replacing
Hydraulic oil suction strainer, cleaning
Hydraulic oil tank, vacuum-pumping
Hydraulic oil, changing
Hydraulic pump, replacing
Hydraulic system, checking oil level
Hydrostatic controller, installing
Hydrostatic controller, removing
Hydrostatic pump, installing
Hydrostatic pump, removing
Loop flushing valve, replacing
Lubrication and service chart
Lubrication and service schedules
Maintenance service, daily1
Maintenance service, daily2
Maintenance service, every 50 hours1
Maintenance service, every 50 hours2
Maintenance service, every 50 hours3
Maintenance service, every 50 hours4
Maintenance service, every 500 hours1
Maintenance service, every 500 hours2
Maintenance service, every 1000 hours1
Maintenance service, every 1000 hours2
Maintenance service, general
Multi function brake valve solenoid and cartridge, replacing
Multi function brake valve solenoid and cartridge, replacing1
Multi-pin breakout box, connecting
Oil and filtration
Oil and filtration1
Operator’s platform mounts, replacing
Operator’s protective structure, component locations
Operator’s seat, installing
Operator’s seat, removing
Parking brake performance
Parking brake pressure switch, replacing
Parking brake pressure switch, replacing1
Periodic maintenance
Pump coupling, installing
Pump coupling, removing
Radiator and coolers, cleaning
Radiator, replacing
Reverse alarm, replacing
ROPS (Roll Over Protection), installing
ROPS (Roll Over Protection), removing
Seat safety belt, replacing
Silencer, replacing
Smooth drum scrapers, replacing
Starter motor, replacing
Starter switch (engine start switch), replacing
Steering control unit, installing
Steering control unit, removing
Steering cylinder, replacing
Steering pressure, checking and adjusting
Swivel joint (horizontal and vertical) pins, torque
Torque hub, installing
Torque hub, removing
Two speed valve solenoid and cartridge, replacing
Vibration motor, installing
Vibration motor, removing
Vibration pump, installing
Vibration pump, removing
Vibration speed sensor, replacing
Water filter, changing
Water filter, changing1
Water pump strainer, checking
Water pump, installing
Water pump, removing
Water tank and spray bars, drain and flush
Water tank level, checking
Water tank, installing
Water tank, removing
Safety
A few simple safety rules
Before operating
Before service, read
Charging batteries
Check list after fire or heat exposure
Checklist after a fire or heat exposure
Cleanliness
Decontamination
Electrical system
Environment
Environmental handling for the future
Environmentally safe handling
Fire prevention measures
General
Handling hazardous materials
Health hazards with paint, plastics and rubber
Health hazards with paint, plastics and rubber1
Safe operation of the machine
Safety concerns everybody!
Safety concerns everybody!1
Safety when handling oil and fuel
Safety when handling the machine
Safety when handling the machine1
Safety when lifting and supporting complete machine
Safety when lifting and supporting the machine
Safety when servicing
Safety when working with batteries
Stopping
Towing a disabled machine
Travelling on public road
Service Bulletins
Fuel sampling, method
Hydraulic oil dye
Large DD and SD Carrier, new design on carrier assembly
Lubricant specifications and service interval changes
New TechTool VCADS Pro interface
Portable refillable O-ring kits
Preservation
Reports
Speed Sensor Adjustment Procedure
Volvo Product incident accident report & Interview Form
Special Tools, Misc
GRD G700B LabourTimeGuide
RM Compaction ABG Time Guide
RM Compaction Time guide
RM Paving Systems ABG Time Guide Old
Special tool catalog
Special Tools Recommendations
Time Guide Current generation
Time Guide Old generation
Time Guide Previous generation
Specifications
Battery, specifications
Brake system, specifications
Critical mounting torques
Critical mounting torques1
Drum, specifications
Electrical system, specifications
Engine, specifications
Environmental requirements
Fuel, lubricant and filling capacities
Fuels, lubricants and filling capacities (litres)
Fuels, lubricants and filling capacities (litres)1
Hydraulic connections, tightening torques
Hydraulic connections, tightening torques1
Hydraulic motor, specifications
Hydraulic motor, specifications1
Hydraulic motor, specifications2
Hydraulic pump, specifications
Location of components
Lubrication and oil system, general specifications
Lubrication and oil system, general specifications1
Machine dimensions
Machine weight, specifications
Power transmission, specifications
Specifications, general
Steering system, specifications
Steering system, specifications1
Steering system, specifications2
Tightening torque, specifications1
Tightening torque, specifications2
Tightening torque, specifications3
Tightening torque, specifications4

www.themanualsgroup.com
Download Information 📩 : The PDF manual will be emailed to you after your order has been processed by our sales team.