Download Volvo Dump Truck A25C Service Repair Manual PDF (English)

Get the Volvo Dump Truck A25C Service Repair Manual PDF, a comprehensive workshop reference designed to help technicians, mechanics, and equipment owners service, maintain, troubleshoot, and repair the Volvo A25C articulated dump truck. This manual provides detailed service procedures, repair instructions, maintenance information, specifications, diagrams, and technical guidance for various truck systems and components. Use this practical PDF manual to support accurate diagnostics, routine maintenance, component repair, and efficient workshop servicing of the Volvo A25C. www.themanualsgroup.com
 
MODEL COVERED :
Volvo A25C Dump Truck

CONTENTS INCLUDED : 
Description
Air conditioning, checking function
Air spring for operator’s seat, changing
Automatic timing adjuster (alpha adjuster)
Automatic timing adjuster, checking
Contronic Information Display Unit
Contronic service display unit
Description
Filling refrigerant R134a
Foot brake valve
Functional description, hydraulic retarder
Functional description
Hydraulic Description
Information display unit, summary
Information on the information display unit
Information on the service display unit
Instrument panel, (serial no. –11100, BR –70300, US 66 –61400, 44 –68200)
Instrument panel, (serial no. 11101–, BR 70301–, US 66 61401–, 44 68201–)
Low emission engines
Maintenance instructions
Measuring instrument, summary
Operator’s seat, adjusting height of attachment
Operator’s seat, air suspension
Operator’s seat, mechanical suspension
Pressure accumulation, engine dependent pumps 1 and 2
Pressure check connection on hydraulic system
Product identification plates
Protection against electromagnetic interference
Retarder circuit
Service display unit, summary
Speedometer, changing
Speedometer, electric, calibrating
Speedometer, electronic, description
Speedometer, electronic
Suspension
Template for pin numbers connector X1-A1
Towing
Using the service display unit
Diagrams
Compressed air diagram A25C 1
Compressed air diagram A25C, 4×4 turn-around wheels
Compressed air diagram A25C, 4×4 turn-around wheels1
Compressed air diagram A25C
Compressed air diagram A25CTS 6×6
Compressed air diagram A25CTS 6×6-1
Hydraulic diagram A25C 4×4 with turn-around wheels
Hydraulic diagram A25C 6×6
Installation Instruction
Air Conditioning
Back-up
Body Heating
Body Heating1
Body Heating2
Cleaner
Engine heater
Hip Belt
Installation kit for Air sprung operator’s seat
Mudguard
Mudguard1
OIL – BATH TYPE AIR CLEANER
Protecting Grating
Radio installation kit
Radio Installation kit1
RADIO PANEL
Rear view mirror
Rear View Mirror1
Seat
TACHOGRAPH
Tachograph1
Tailboard,
Tailboard
Tailgate
Thrust rod
Towing hitch
Parts Catalog
Air compressor 92468
Air compressor
Air conditioning 92468
Air conditioning, climate unit 92469
Air conditioning, condenser fitting 92468
Air filter 99799, 92601
Air filter. 92601
Air filter
Air valve CAB – 7000
Air valve, retarder CAB – 7000
Air valve, retarder CAB 7001
Air-compressor with fitting parts
Alternator with assembling details
Alternator
Anti-freeze reservoir
Back-up warning unit 93318
Battery with fitting parts
Blocking valve, Parking brake
Bogie mounting block Front
Bogie mounting block, rear
Brake cylinder
Brake servo
Brake servo1
Brake system tractor CAB – 7000
Brake system tractor CAB 7001
Brake system trailer. 4 X 4
Brake system trailer. 6 X 6
Brakes
Broader mudguards 2,7 m 90018, STD USA
Cab PROD NO 37072, 37086
Cab ventilation
Cable harness, air conditioning 92469
Cable harnesses, cab
Cable harnesses, cab1
Cable harnesses, cab2
Cable harnesses, front
Cable harnesses, front1
Cable harnesses, front2
Cable harnesses, rear 4 X 4
Cable harnesses, rear 6 X 6
Cable terminal
Camshaft
Central lubrication 93087
Central lubrication 93202
Centre housing and brake G
Centrifugal governor
Check valve with fitting parts
Check valve
Clutch A, B
Clutch and brake, D
Clutches and brakes E, F
Comp. air controls, diff.contr.shuttle valve CAB – 7000
Comp. air controls, exhaust pressure regulator
Compr. air system, throttle control SER
Compr. air system, throttle control SER1
Compressor horn
Connectors
Control for high and low gear
Control for high and low gear1
Control valve with fitting parts
Coolant filter 93228
Cooling system
Cover plates and doors
Crankcase ventilation SER NO 10866
Crankshaft and related parts
Cylinder block
Cylinder head
Cylinder liner and piston
Damping cylinder with fitting parts
Decals
Differential lock
Differential
Disc brake
Display panel 93012
Distribution box, left
Distribution box, right
Door
Drag rod
Drive shaft, drop box. FL 652C
Drop box, mounting
Drop box. PROD NO 30889, FL652C
Dumper basket heating 92472
Dumper body with fitting parts
Electrical system A25c 4×4 SER NO 7977 – 12483, ( Japanese version )
Electrical system A25c 4×4 SER NO 12484 -, ( Japanese version )
Emergency equipment 90389
Engine heater 93289
Engine hood
Engine mounting
Engine with fitting parts
Exhaust gas purification 91793
Exhaust gas purification 91793-1
Exhaust pipe 91860
Exhaust pressure regulator with Fitting Parts
Exhaust pressure regulator
Exhaust system
Expansion tank
Extra fuel filter 90520
Fan, fitting and drive
Fan
Feed lines, wet tank and regulator
Feed pump
Filter 92469
Filter
Final drive
Final drive1
Final drive2
Final drive3
Final drive4
Floor
Folding seat 91885, STD USA, 93064
Foot step
Foot step1
Footbrake valve CAB – 7000
Footbrake valve CAB 7001
Footbrake valve with mountings CAB – 7000
Footbrake valve with mountings CAB 7001
Front axle suspension
Front axle suspension1
Front frame with assemblyparts
Front lighting
Fuel filter
Fuel injection pump with fitting parts
Fuel pipe – Fuel tank
Fuel pipes,fuelinjec.pumpfuel filter
Fuel pipes-injector
Fuel tank
Gas spring 92622, STD BRAZIL.
Gear selector
Gearbox housing
Glass panes
Handrail 93237
Headlight washer, 99049
Headlight, 99440
Hitch
Hood lock
Hose and manifold
Housing, oil filter
Housings for timers and tabs
Humidity-proof connections
Hydraulic brake system, trailer. 4 x 4
Hydraulic brake system, trailer. SER NO – 11100, – 61400 USA, – 70300 BRAZIL
Hydraulic brake system, trailer. SER NO 11101 -, 61401 – USA, 70301 – BRAZIL
Hydraulic brake-system, Tractor
Hydraulic brake-system, Tractor1
Hydraulic cylinder A25C 4×4 SER NO 7977 -, ( Japanese version )
Hydraulic motor, fan
Hydraulic pump with fitting parts
Hydraulic pump with fitting parts1
Hydraulic system A25c 4×4 SER NO 7977 -, ( Japanese version )
Hydraulic system
Hydraulic tank
Hydraulic tipping cylinder. 4 x 4
Hydraulic tipping cylinder. 6 x 6
Injection pump
Injection timing device
Injector
Inlet manifold
Inlet system
Instrument panel, left
Instrument panel, middle
Instrument panel, right CAB – 7000
Instrument panel, right CAB 7001
Instrument panel, sun visor
Insulation, upholstery
Insulator for spade terminal
Intercooler
Intermediate shaft
Lgf Sign 99698
Lighting, rear
Load and dump brake 93266,SER NO-12596,SER NO-61778 USA,SER NO-70400 BRAZI
Load and dump brake 93266,SER NO12597-,SER NO61779- USA,SER NO70401- BRAZI
Lock Wedge 91862, 91940
Lower shaft
Lubricating oil system
Mudflap rear
Mudguards and splash guard
Oil cooler, transmission
Oil cooler
Oil dipstick
Oil distributor
Oil filter, cooling fan
Oil filter
Oil filter1
Oil pump
Oil sump
Operator seat with fitting parts
Operator’s seat 17256261
Operator’s seat, heated, air suspensioned. 92174, 93222
Operator’s seat, heated, air suspensioned. 92174, 93222-1
Operator’s seat, heated, air suspensioned. 93222
Operator’s seat
Operator’s seat1
Output gear
Overhung tailgate 93075
Parking brake CAB – 7000
Parking brake CAB 7001 –
Parking brake valve
Parking brake. 4 X 4
Parking brake. 6 x 6
Pedal
Peripherie parts
Pin insulator
Pin
Piston pump
Planet axels
Planet axle, rear, 4×4. PROD NO 23555 AH71B, 23782 AH71C
Planet axle, rear. PROD NO 23537 AH54C, 23762 AH54Y, 23912 AH56H
Planet axle, rear. PROD NO 23538 AH54D, 23763 AH54Z.
Planet shaft, front PROD NO 23549 AH54E, 23761 AH54X
Pneumatic cylinder
Pneumatic system A25C 4×4 SER NO 7977 – 12887, ( Japanese version )
Pneumatic system A25C 4×4 SER NO 12888 -, ( Japanese version )
Pneumatic system, diff lock, cab CAB 7001
Pneumatic system, diff lock, trailer SER NO 11101-, 61401- USA, 70301- BRAZIL,6X6.
Pneumatic system, diff lock, trailer SER NO 11102- 4X4, 68201 – 4X4 USA
Power shafts
Pressure sensor
Product identification plate
Propeller shaft 4 x 4
Propeller shaft, trailer
Propeller shaft
Propeller shaft1
Propeller shaft2
Protecting plates
Protecting roof Std Usa 91704
Protective grid
Pump 93087
Pump drive with fitting parts
Pump drive
Pump drive1
Rack gear
Rack gear1
Radiator, fitting
Radio bracket 93059
Rear axle suspension. 4 x 4
Rear flap, mechanical 92343
Rear flap, mechanical. 92622, STD BRAZIL.
Rear frame with assembly parts
Rear lighting
Rear mudguadrs 2,5 M 91972
Rear view mirror
Regulator control
Relay valve
Relays, sensors and solenoid valves Reference list
Repair kits for engine
Retarder pedal
Retarder
Reverse warning unit Usa 93081
Rotation warning light, 91897
Rubber damper A25C 4×4 SER NO 7977 -, (Japanese version )
Running board. STD USA, 91772
Selector valves
Shut-off valve
Smoke limiter
Spade terminal
Speedometer drive
Starter motor, mounting
Starter motor
Steering cylinder with fitting parts
Steering cylinder
Steering linkage
Steering system CAB – 5802
Steering system CAB 5803
Steering system, pipes and hoses
Steering system
Steering unit
Tailboard 92635
Tailgate USA, 92597
Timing gear casing and gears
Tip control
Tip valve with fitting parts
Tip valve
Tipping system
Tool kit 91829, 93076
Torque converter
Towing brace 91861 6×6, 90392 4×4
Turbo charger
Turbocharger with fitting parts
Turn-around wheels A25C 4×4 SER NO 7977 -, ( Japanese version )
Turn-around wheels A25C 4×4 SER NO 7977 -, ( Japanese version )1
Universaljoint brake
Upper shaft
Valve block
Valve block1
Valve, circuit body and return valve
Valve, circuit body and return valve1
Voltage converter and cable harness for radio. 93059
Water pump and thermostat housing
Water pump, intercooler
Waterpump, assembly
Wheel-housing plates
Wheels 20,5-25
Wheels 23,5-25 – 29,5-25
Wheels 23,5-25
Windscreen washer and wiper
Wires
Work lights A25C 4×4 SER NO 7977 – 12483, ( Japanese version )
Work lights A25C 4×4 SER NO 12484 -, ( Japanese version )
Repair
4-way pressure retaining valve, reconditioning (removed)
4-way pressure retaining valve
AC Specs
Adjusting shims, checking and adjusting lateral position
A-frame rubber bushing brackets, adjusting front bracket (2)
A-frame rubber bushing brackets, adjusting front bracket
Air compressor, changing
Air compressor
Air conditioning unit, components
Air conditioning unit, operation
Air conditioning, checking function
Air spring for operator’s seat, changing
Air-hydraulic unit
Alternator, changing
Anti-freeze (air-freeze) reservoir
Anti-freeze reservoir
Automatic adjustment lever
Automatic adjustment lever1
Automatic timing adjuster (alpha adjuster)
Automatic timing adjuster, checking
Blocking valve for parking brake
Blocking valve for parking brake1
Blocking valve, reconditioning (removed)
Blocking valve, reconditioning (removed)1
Bogie beam, changing rubber bushing (one side)
Bogie beam, changing rubber bushing (one side)1
Bogie beam, changing rubber bushing (one side)
Bogie beam, changing rubber springs
Bogie beam, changing rubber springs1
Bogie beam, changing rubber springs2
Brake caliper, changing (per caliper)
Brake caliper, changing (per caliper)1
Brake caliper, reconditioning
Brake caliper, reconditioning1
Brake Description
Brake disc for service brake, checking
Brake disc, changing
Brake disc, changing1
Brake pads for service brake, checking
Brake pads, changing (one wheel)
Brake pads, changing (one wheel)1
Brake system, bleeding air
Brake system, bleeding
Brake system, changing brake fluid
Brake system, changing brake fluid1
Charging of batteries
Charging, checking in machine (multimeter)
Cleanliness, hydraulic systems
Cleanliness, hydraulic systems1
Compressed air – hydraulic unit
Compressed air diagram A25C 1
Compressed air diagram A25C, 4×4 turn-around wheels (serial no. –11100, BR –70300, US 66 –61400, US 44 –68200)
Compressed air diagram A25C, 4×4 turn-around wheels (serial no. 11101–, BR 70301–, US 66 61401 –, 44 68201–)
Compressed air diagram A25C
Compressed air diagram A25CTS 6×6 1
Compressed air diagram A25CTS 6×6
Compression check, engine at operating temperature
Compressor specification
Compressor, changing (special instructions)
Compressor, changing magnetic clutch
Compressor, changing pulley bearing (removed)
Compressor, changing shaft seal
Compressor, changing valve plate
Compressor, changing
Coolant filter, changing
Coolant filter, changing1
Coolant, changing
Coolant, changing1
Cooling system description
Cut-out and cut-in pressures, checking and adjusting
Cut-out and cut-in pressures, checking and adjusting1
Cut-out and cut-in pressures, checking and adjusting2
Damping cylinder, changing seals
Damping cylinder, checking pre-load
Damping cylinder, removing and mounting
Damping cylinder
Description Engine
Description, steering system
Diagnosis using error codes on service display unit
Dog clutch, rear (second) bogie axle drive (6×6), checking and adjusting
Drawings of E-tools that can be made in your own workshop
Drawings of E-tools that can be made in your own workshop2
Drive axle AH64J-AH64L (A35D) and AHW71L-AHW71Q
Drive axles AH54
Dropbox FL652C
Dropbox, adjusting High and Low range
Dropbox, changing compressed air cylinder for high and low range
Dropbox, changing seal for front output shaft
Dropbox, changing seal for input propeller shaft
Dropbox, changing seal for rear output propeller shaft
Dropbox, mounting
Dropbox, removing
Dump lever, adjusting
Dumping (hoist) cylinder removed, reconditioning
Dumping (hoist) cylinder, changing
Dumping control (lever), adjusting
Dumping system, description
Dumping system, description1
Dumping valve, changing cable
Dumping valve, changing control cable
Dumping valve, changing
Dumping valve, changing1
Electric welding
Electric welding1
Electrical symbols
Engine and transmission, mounting
Engine and transmission, removing
Engine and transmission–removing
Engine, mounting
Engine, removing
Equipment maintenance, changing oil in station
Fan motor, changing piston rings
Fan motor, changing
Fan motor, changing1
Filling refrigerant R134a
Flywheel housing (rear engine transmission) and power
Flywheel housing and complete power take-off, changing
Foot brake valve (service brake valve)
Foot brake valve, reconditioning (removed)
Foot brake valve, reconditioning (removed)1
Foot brake valve
Four-way pressure retaining valve, reconditioning (removed)
Four-way pressure retaining valve
Frame Description
Frame joint, changing hitch
Frame joint, changing hitch1
Frame joint, changing metallic bearing
Frame joint, checking and adjusting clearance
Frame joint, separating and assembling
Frame Suspension
Front axle complete, removing
Front axle complete, removing1
Front axle, changing rubber spring (bushing)
Front axle, changing rubber spring (bushing)1
Front or rear bogie axle torsion bar, adjusting
Front or rear bogie axle torsion bar, adjusting1
Front output shaft on the dropbox, changing
Front rubber springs, changing all
Front rubber springs, changing all1
Fuel feed pump, checking feed pressure
Fuel injection pump, changing incl. setting injection timing
Fuel system, bleeding
Functional description, hydraulic retarder
Functional description
Fuses
Headlight, complete, changing 1 headlight incl. adjusting alignment
Headlight, complete, changing 1 headlight incl. adjusting alignment1
Headlights, adjusting against wall or fender
Headlights, adjusting against wall or fender1
Heat control valve, changing
Heat control valve, changing1
Heater, changing
Heater, changing1
Heating unit, operation
Hoist cylinder removed, reconditioning
Hoist cylinder, changing
Hold pressure (stand-by pressure), checking and adjusting
Hoses and connections
Hub, changing seals (one side)
Hydraulic diagram A25C 4×4 with turn-around wheels
Hydraulic diagram A25C 6×6
Hydraulic motor for fan, alternatively hydraulic pump, checking internal leakage
Hydraulic pumps, functional description
Hydraulic pumps, functional description1
Hydraulic pumps
Hydraulic system and component positions
Hydraulic system, bleeding air
Hydraulics Troubleshooting charts
Idle speed, checking and adjusting
Injection timing TDC, checking and adjusting
Injection timing, checking
Injectors, changing all
Installing piston rod seals
Intermediate propeller shaft and or bearing, changing (in frame joint)
Intermediate propeller shaft and or bearing, changing (in frame joint)1
Internal leakage, checking (One pump)
Internal leakage, checking
Leak detector 951 1207
Load and dump brake
Load body position indicator, adjusting
Load body position indicator, adjusting1
Load body, adjusting against frame
Load body, adjustment against frame
Load body, changing dump bearing
Load unit A-frame, changing rubber spring (bushing)
Load unit A-frame, changing rubber spring (bushing)1
Load unit frame, checking dimensions
Longitudinal differential lock, adjusting–from above
Low and high idle speed, checking and adjusting with service display unit
Low emission engines
Lubrication oil pressure, checking
Maintenance instructions
Oil pump, changing ground dependent pump
Oil pump, checking and adjusting hold (standby) pressure
Operator’s seat, adjusting height of attachment
Operator’s seat, air suspension
Operator’s seat, mechanical suspension
Output shaft on front bogie axle, changing seals and bearing
Parking brake caliper removed, reconditioning
Parking brake valve – hand-operated lever
Parking brake valve, reconditioning
Parking brake valve, reconditioning1
Parking brake valve–hand operated
Parking brake, changing brake caliper
Parking brake, changing brake disc
Parking brake, changing brake pads
Parking brake, changing brake pads1
Parking brake
Power take-off in flywheel housing, reconditioning
Pressure accumulation, engine dependent pumps 1 and 2
Pressure check connection on hydraulic system
Pressure regulator, lubricating (removed)
Pressure regulator
Pressure regulator1
Product identification plates
Propeller shaft between dropbox and frame joint, changing
Propeller shaft between transmission and dropbox, changing
Propeller shaft between transmission
Propeller shaft for front bogie axle, changing
Propeller shaft for front bogie axle, changing1
Propeller shaft for rear bogie axle, changing
Propeller shaft for rear bogie axle, changing1
Propeller shaft in frame joint, changing
Propeller shaft, front output shaft on dropbox, changing
Protection against electromagnetic interference
Radiator fan drive, checking function of motor
Radiator fan drive, general description
Radiator fan motor, adjusting speed
Radiator, changing
Radiator, changing1
Receiver drier, changing
Recommended lubricants
Recommended lubricants1
Recycling refrigerant R134a with station 981 2443
Recycling station FRS-10GS
Refrigerant R134a, draining
Refrigerant, charging
Refrigerant, discharging
Relay valve, reconditioning
Relay valve, reconditioning1
Relay valve
Relay valve1
Repair instructions
Repairs of hydraulic systems
Repairs of hydraulic systems1
Retarder circuit
Safety valve, wet tank
Safety valve, wet tank1
Special instructions for servicing the electrical system
Special tools for the drivetrain
Spring brake cylinder removed, reconditioning
Spring brake cylinder removed, reconditioning1
Spring brake cylinder, changing
Spring brake cylinder, changing1
Spring brake cylinder
Spring brake cylinder1
Stall speed, checking with service display unit
Stall speed, checking
Starter motor, changing
Steering cylinder bearing, checking
Steering cylinder, changing link bearing
Steering cylinder, changing spherical bearing
Steering cylinder, changing
Steering cylinder, changing1
Steering cylinder, reconditioning in machine (left steering cylinder)
Steering cylinder, reconditioning on machine (left steering cylinder)
Steering cylinder
Steering gear, changing
Steering gear, checking and adjusting
Steering joint and frame joint
Steering joint, changing spherical bearings
Steering joint, changing spherical bearings1
Steering joint, checking clearance
Steering joint, checking clearance1
Steering linkage, changing roller bearing in front lever
Steering linkage, changing roller bearing in front lever1
Steering linkage, changing roller bearings in rear lever
Steering linkage, changing roller bearings in rear lever1
Steering linkage, checking and adjusting
Steering linkage, checking and adjusting1
Steering system, checking and adjusting operating pressure (Pump 1 and 2)
Steering system, checking and adjusting operating pressure
Steering valve neutral position and valve slide (spool) axial clearance, checking
Steering valve neutral position and valve slide
Steering valve removed, reconditioning
Steering valve, changing
Steering valve
Technical data, leak detector 951 1207, new model
Technical data, leak detector 951 1207
Technical data, station 981 2443
Technical data, station 981 2512
Thermostat valve (removed), reconditioning
Thermostat valve, checking function
Thermostat valve, description
Throttle pedal, anti-throttle cylinder, adjusting
Throttle pedal, anti-throttle cylinder, adjusting1
Time Guide
Torsion bar and or rubber bushing, changing on load unit
Torsion bar and or rubber bushing, changing on load unit1
Torsion bar rubber bushing, mounting
Torsion bar rubber bushing, mounting1
Torsion bar rubber bushing, removing
Torsion bar rubber bushing, removing1
Torsion bar, checking and adjusting
Torsion bar, checking and adjusting1
Towing
Transmission oil cooler, changing
Transmission PT1051–cut-away drawing
Transmission, mounting to engine (out of machine)
Transmission, mounting
Transmission, removing from engine (out of machine)
Transmission, removing
Transverse differential lock for front axle, front bogie axle and rear bogie axle, checking and adjusting
Valve block for differential locks and six-wheel drive (6×6)
Valves, adjusting
Window pane, changing
Window pane, changing1
Safety
Before operating
Charging of batteries
Dangers in connection with polymer materials
Fire prevention measures
On completion of service work or when the machine is parked for a longer period of time
Refrigerant for air conditioning units
Rules for batteries
Rules for inflating tires
Rules of service work
Safety rules
Service position
Starting with booster batteries
Transporting the machine
When the engine is running
When there is a risk of overturning
Service Bulletins
Accelerator control, modified routing of control cable Figure 1
Accelerator control, modified routing of control cable Figure 2
Accelerator control, modified routing of control cable Figure 3
Accelerator control, modified routing of control cable Figure 4
Accelerator control, modified routing of control cable Figure 5
Accelerator control, modified routing of control cable Figure 6
Accelerator control, modified routing of control cable Figure 7
Accelerator control, modified routing of control cable Figure 8
Accelerator control, modified routing of control cable Figure 9
Accelerator control, modified routing of control cable Figure 10
Accelerator control, modified routing of control cable Figure 11
Accelerator control, modified routing of control cable Figure 12
Accelerator control, modified routing of control cable Figure 13
Accelerator control, modified routing of control cable Figure 14
Accelerator control, modified routing of control cable Figure 15
Accelerator control, modified routing of control cable Figure 16
Accelerator control, modified routing of control cable Figure 17
Accelerator control, modified routing of control cable
Action for reducing risk of fire
Action to be taken in case of abnormal lubricating oil consumption Figure 2
Action to be taken in case of abnormal lubricating oil consumption
Adjusting contrast on Contronic display panel
Altered low idling speeds
Alternative lubricants for axles with wet brakes
Automatic transmission lubricants
Axle housing, seal Figure 1
Axle housing, seal
Batteries, service life
Battery and alternator test procedure
Cab suspension
Changing or repairing hydraulic pumps
Charge air pressure, diesel engines
Checking steering gear
Chrome plated brake piston for brake caliper
Claim routines
Contronic, new ECU2 Figure 1
Contronic, new ECU2 Figure 2
Contronic, new ECU2 Figure 3
Contronic, new ECU2 Figure 4
Contronic, new ECU2 Figure 5
Contronic, new ECU2 Figure 6
Contronic, new ECU2
Coolant pumps
Cooling system, safety valve radiador cap Figure 1
Cooling system, safety valve radiador cap
Correction in Service Manual for engine TD61 TD63 and TD71 TD73
Cracks in cylinder head
Crimping Tool Set, part no. 9993880 Figure1
Crimping Tool Set, part no. 9993880
Damping cylinder, replacing seals and checking preload.
DEF AdBlue AUS32 sampling, method Figure 3
DEF AdBlue AUS32 sampling, method
Diesel test standards
Diesel test standards1
Draining line for ground-dependent pump
Draining plate with draining bellows for AC
Drive axles, reinforced differential in differential carrier assembly EV80 Figure 1
Drive axles, reinforced differential in differential carrier assembly EV80 Figure 2
Drive axles, reinforced differential in differential carrier assembly EV80 Figure 3
Drive axles, reinforced differential in differential carrier assembly EV80 Figure 4
Drive axles, reinforced differential in differential carrier assembly EV80 Figure 5
Drive axles, reinforced differential in differential carrier assembly EV80 Figure 6
Drive axles, reinforced differential in differential carrier assembly EV80 Figure 7
Drive axles, reinforced differential in differential carrier assembly EV80 Figure 8
Drive axles, reinforced differential in differential carrier assembly EV80 Figure 9
Drive axles, reinforced differential in differential carrier assembly EV80
ECU, current part numbers
ECU, error codes
ECU, reading off with measuring instrument Figure 1
ECU, reading off with measuring instrument Figure 2
ECU, reading off with measuring instrument Figure 3
ECU, reading off with measuring instrument Figure 4
ECU, reading off with measuring instrument Figure 5
ECU, reading off with measuring instrument Figure 6
ECU, reading off with measuring instrument Figure 7
ECU, reading off with measuring instrument Figure 8
ECU, reading off with measuring instrument Figure 9
ECU, reading off with measuring instrument Figure 10
ECU, reading off with measuring instrument Figure 11
ECU, reading off with measuring instrument Figure 12
ECU, reading off with measuring instrument Figure 13
ECU, reading off with measuring instrument Figure 14
ECU, reading off with measuring instrument Figure 15
ECU, reading off with measuring instrument Figure 16
ECU, reading off with measuring instrument Figure 17
ECU, reading off with measuring instrument Figure 18
ECU, reading off with measuring instrument Figure 19
ECU, reading off with measuring instrument Figure 20
ECU, reading off with measuring instrument
ECU, Time Guide
Electrical system, warning raised dump body
Electrical system, warning raised dump body1
Engine reconditioning
Excess pressure in hydraulic tank
Exhaust system suspension, rubber cushion
Extended oil change interval
Fan drive, solenoid valve Figure 1
Fan drive, solenoid valve Figure 2
Fan drive, solenoid valve Figure 3
Fan drive, solenoid valve
Flexible exhaust hose, body heating
Frame joint, reconditioning the hitch Figure 1
Frame joint, reconditioning the hitch Figure 2
Frame joint, reconditioning the hitch Figure 3
Frame joint, reconditioning the hitch Figure 4
Frame joint, reconditioning the hitch
Fuel sampling, method Figure 3
Fuel sampling, method
Fuel system, reinforced fuel filler pipe
Fuel tank, filler cap Figure 1
Fuel tank, filler cap
Gear lever
Gearbox, lifting tool Figure 1
Gearbox, lifting tool Figure 2
Gearbox, lifting tool
Grease with molybdenum disulphide additive (MoS2)
Information on Bio-diesel fuel (RME-fuel)
Information on classification of oils
Lap belts
Lifting machine
Low emission engine TD73KCE, Low emission high performance
Lubricant, Biodegradable Hydraulic Fluid Figure 1
Lubricant, Biodegradable Hydraulic Fluid
MATRIS, Electronic Control Unit Figure 1
MATRIS, Electronic Control Unit Figure 2
MATRIS, Electronic Control Unit
New axle housing and differential carrier assembly
New bolted joint for flywheel
New bracket and tensioning bar for AC-compressor
New bracket for alternator
New coolant
New design of air pressure regulator for retarder
New electronic speedometer Figure 1
New electronic speedometer Figure 2
New electronic speedometer Figure 3
New electronic speedometer Figure 4
New electronic speedometer Figure 5
New electronic speedometer Figure 6
New electronic speedometer Figure 7
New electronic speedometer Figure 8
New electronic speedometer Figure 9
New electronic speedometer Figure 10
New electronic speedometer Figure 11
New electronic speedometer Figure 12
New electronic speedometer Figure 13
New electronic speedometer Figure 14
New electronic speedometer Figure 15
New electronic speedometer Figure 16
New electronic speedometer Figure 17
New electronic speedometer Figure 18
New electronic speedometer Figure 19
New electronic speedometer Figure 20
New electronic speedometer Figure 21
New electronic speedometer Figure 22
New electronic speedometer Figure 23
New electronic speedometer Figure 24
New electronic speedometer Figure 25
New electronic speedometer Figure 26
New electronic speedometer Figure 27
New electronic speedometer
New rear LED flasher
New roller bearings, steering linkage
New seat bracket for operator´s seat rebuilding existing seat bracket
New Service and Instruction Programs
New starter switch
New stop shaft on Bosch injection pump with RQV – governor
New TechTool VCADS Pro interface
New warranty routines for Bosch diesel equipment
Oil analyses
Oil sampling, method Figure 1
Oil sampling, method Figure 2
Oil sampling, method Figure 3
Oil sampling, method Figure 4
Oil sampling, method Figure 5
Oil sampling, method Figure 6
Oil sampling, method Figure 7
Oil sampling, method Figure 8
Oil sampling, method Figure 9
Oil sampling, method Figure 10
Oil sampling, method Figure 11
Oil sampling, method Figure 12
Oil sampling, method
Oil trap crankcase ventilation, service solution
Overhung tail cover Figure 1
Overhung tail cover Figure 2
Overhung tail cover Figure 3
Overhung tail cover
Play at backrest of operato´s seat
Product development
Propeller shaft, lubrication Figure 1
Propeller shaft, lubrication
Propeller shaft, noise in drive train Figure 1
Propeller shaft, noise in drive train Figure 2
Propeller shaft, noise in drive train Figure 3
Propeller shaft, noise in drive train Figure 4
Propeller shaft, noise in drive train Figure 5
Propeller shaft, noise in drive train Figure 6
Propeller shaft, noise in drive train Figure 7
Propeller shaft, noise in drive train Figure 8
Propeller shaft, noise in drive train Figure 9
Propeller shaft, noise in drive train
Pumps, working hydraulics, delaying warning signal
Quality of illustrations in technical reports
Radio installation Figure 1
Radio installation Figure 2
Radio installation
Radio, changed wiring diagrams Figure 1
Radio, changed wiring diagrams Figure 2
Radio, changed wiring diagrams
Rear light Figure 1
Rear light1
Rear light2 Figure 1
Rear light2 Figure 2
Rear light2 Figure 3
Rear light2 Figure 4
Rear light2 Figure 5
Rear light2 Figure 6
Rear light2 Figure 7
Rear light2 Figure 8
Rear light2 Figure 9
Rear light2 Figure 10
Rear light2 Figure 11
Rear light2 Figure 12
Rear light2 Figure 13
Rear light2
Recommendations for Oil Sampling Intervals
Repair kit, part no. 11666145, for service display Figure 1
Repair kit, part no. 11666145, for service display
Replacing damping cylinder Figure 1
Replacing damping cylinder Figure 2
Replacing damping cylinder Figure 3
Replacing damping cylinder Figure 4
Replacing damping cylinder Figure 5
Replacing damping cylinder Figure 6
Replacing damping cylinder Figure 7
Replacing damping cylinder Figure 8
Replacing damping cylinder Figure 9
Replacing damping cylinder Figure 10
Replacing damping cylinder Figure 11
Replacing damping cylinder Figure 12
Replacing damping cylinder Figure 13
Replacing damping cylinder
Reporting of product misuse & near-miss report
Reporting of product misuse & near-miss report1
Reports
Special tools for the drivetrain Figure 1
Special tools for the drivetrain Figure 2
Special tools for the drivetrain Figure 3
Special tools for the drivetrain Figure 4
Special tools for the drivetrain Figure 5
Special tools for the drivetrain
Speedometer, new design
Speedometer, new design1
Spill guard for fuel filters Figure 1
Spill guard for fuel filters
Stay for injection pump
Throttle control cable Figure 1
Throttle control cable Figure 2
Throttle control cable Figure 3
Throttle control cable
Throttle control
Tools, tools for removing cable terminals
Transfer gearbox, lubrication while reversing Figure 1
Transfer gearbox, lubrication while reversing Figure 2
Transfer gearbox, lubrication while reversing Figure 3
Transfer gearbox, lubrication while reversing
Transmission oil, recommendations
Transmission, rear end plate and revolution sensor Figure 1
Transmission, rear end plate and revolution sensor Figure 2
Transmission, rear end plate and revolution sensor Figure 3
Transmission, rear end plate and revolution sensor Figure 4
Transmission, rear end plate and revolution sensor Figure 5
Transmission, rear end plate and revolution sensor Figure 6
Transmission, rear end plate and revolution sensor Figure 7
Transmission, rear end plate and revolution sensor Figure 8
Transmission, rear end plate and revolution sensor
Transmissions, reconditioned
Tyres, various types Figure 1
Tyres, various types Figure 2
Tyres, various types
Valve adjustment
Volvo Product incident accident report & Interview Form
Wheel brakes, modification of load and dump brake
Special Tools, Misc
GRD G700B LabourTimeGuide
Recommended Special Tools
RM Compaction ABG Time Guide
RM Compaction Time guide
RM Paving Systems ABG Time Guide
Special tool catalog
Time Guide Current generation
Time Guide Old generation
Time Guide Previous generation
Specifications
4-way protection valve specification
Air cleaner specifications
Air compressor
Alternator specification
Alternator, changing
Automatic timing adjuster, checking
Battery specification
Bogie member specification
Brake caliper specification
Brake fluid specifications
Brake pads, service brake specs
Brakes Specifications
Cab, naked, canopy Specifications
Charging, checking
Circuit board, right electrical distribution box
Cleaning plugs, cylinder head and cylinder block Specifications
Compressed air tanks (reservoirs) specification
Compression check, engine at operating temperature
Connector X1-A1, checking
Control system, changing
Cooling fan drive, checking function, engine TD73KCE
Cooling fan drive, general description engine TD73KCE
Cooling fan motor, adjusting speed, engine TD73KCE
Cooling system, flow diagram
Crankcase bearing specification
Cylinder bore specification
Description comprehensive info about brakes
Description cooling system
Description frame
Description
Differential lock specification
Diodes specification
Drive axles specification
Dropbox specifications
Dumping (tipping) cylinder 4×4 and 6×6 specification
Dumping (tipping) cylinder 6×6 specification
Electrical components, checking by connecting voltage
Engine and transmission–mounting
Engine mounting specifications
Engine transmission, camshaft
Exhaust manifold specification
Fan motor, changing piston rings
Frame control specification
Frame link specification
Frame specification
Front axle specification
Fuel feed pump specifications
Fuel feed pump, checking feed pressure
Fuel injection pump with regulator specifications
Fuel injection pump, changing and setting timing
Fuel injection pump, checking
Fuel injection pump, setting timing
Fuel system specifications
Fuel system, bleeding
Fueltank specifications
Fuses specification
Fuses, left electrical distribution box
Fuses
Gearshift selector, checking
Hydraulic motor for fan specifications
Hydraulic motor for fan, alt. hydraulic pump, checking internal leakage
Hydraulic pump for fan specification
Hydraulic pump, engine dependent specification
Hydraulic pump, engine dependent specification1
Hydraulic specifications
Hydrodynamic specification
Idling speed, checking and adjusting
Indication raised load body specification
Inductive sensor for output shaft, changing
Inductive sensor for turbine speed, changing
Injectors, changing
Instruments
Intercooler specifications
Lights specification
Lights
Load sensor, adjusting
Load sensor, checking electric circuits
Load unit frame, checking dimensions
Low emission engines
Lubrication oil pressure, checking
Miscellaneous fuses
Nozzle holders specifications
Oil and fluid change specifications
Oil filter specification
Oil pressure, checking
Oil pressure, operating speed specifications
Oil pump line specifications
Oil sump specifications
Parking brake specification
Power take-off specification between engine and gearbox
Power take-off specification
Propeller shaft, tightening torque specification
Rear axle specification
Rear axle specs
Relays, right electrical distribution box
Relays
Return oil filter, hydraulic tank specification
Seal for rear output shaft, changing
Sensors and switches (contacts)
Solenoids, checking resistance (Connector X6-A4 on the transmission)
Specifications Cylinder Head
Specifications General
Specifications
Stalling speed, checking
Starter motor specification
Steering cylinder bearing, checking clearance
Steering joint and frame joint
Steering specification
Steering specification1
Thermostat specifications
Thermostat valve (removed), reconditioning
Thermostat valve, checking function
Thermostat valve, description
Transmission functions, checking instructions for connector X1-A1
Transmission specification
Troubleshooting chart
Turbo charger specification
Valve clearance, cold engine specification
Valves, adjusting
Wheel Specifications
TD61 TD 63 TD71 TD73
Camshaft 1
Camshaft and tappets, inspection
Camshaft bearing, changing
Camshaft bearings, checking
Camshaft specs
Charge air cooler, checking for leaks
Compression test, warm engine
Connecting rod, inspection
Connecting rods
Coolant pump for charge air cooler, reconditioning
Coolant pump, reconditioning
Copper sleeves for injectors, changing
Crankshaft 2
Crankshaft, checking
Cylinder block specs
Cylinder block, assessing cracks
Cylinder block, checking level
Cylinder block, grinding level
Cylinder head, checking for leaks
Cylinder head, dismantling
Cylinder head, inspection
Cylinder head, milling sealing grooves and flame edge grooves (TD61 and TD71 only)
Cylinder head, surface grinding (TD61 and TD71 only)
Cylinder head, surface grinding (using face plate and abrasive cloth)
Cylinder head
Cylinder liner seat, reconditioning
Cylinder liner, checking and measuring wear
Cylinder liner, fitting
Cylinder liner, removal
Cylinder liners 1
Cylinder liners
Delivery pipe
Description cooling
Description cylinder head
Description engine
Description of operation, injection pump
Description, automatic belt tensioner
Description, exhaust brake
Description, feed pump
Description, governor
Description, injection advance mechanism (injection angle advance)
Description, injection pump
Description, overflow valve
Description, pressure valve
Description, pressure-dependent full-load stop (smoke limiter) and cold start device
Description, thermostat
Engine, assembly
Engine, dissasembly
Flywheel
Foreword Engine
Fuel system sepcs
General instructions engine
Injection angle advance
Injection pump drive, reconditioning
Injection pump, changing
Injection pump, checking and adjusting injection angle (using tool 998 7057)
Injection pump, checking and adjusting injection angle (using tool 999 6848)
Injection pump
Injectors
Instructions for factory reconditioned engines
Low engine speed (no injection angle advance)
Lubrication system, TD61 and TD63
Lubrication system, TD71 and TD73
Main bearings and big-end bearings
Nitride hardened timing gears
Oil cooler, checking for leaks
Oil pump, reconditioning (double pump)
Oil pump, reconditioning (single pump)
Oil pump
Oil sump Specifications
Oil valves, changing
Oscillation damper
Piston and connecting rod, assembly
Piston and connecting rod, dismantling
Piston rings, changing
Piston rings
Pistons
Rocker arm mechanism, reconditioning 1
Rocker arm mechanism, reconditioning
Specifications Engine
Specifications lubrication
There are three valves in the lubrication system
Thermostat, checking operation
Thermostat
Turbo Description
Turbocharger, changing
Turbocharger, checking radial and axle clearance
Turbocharger, reconditioning
Valve guides, changing
Valve seat, changing
Valve seat, machining
Valve stem and valve guide, inspection
Valves and valve seats
Valves
V-belt replacement
VOLVO BM standard tightening torques
Wiring
A25C 4×4 turn-around wheels (serial no. –12483)
A25C 4×4 turn-around wheels (serial no. 12484–)
Circuit 7–13
Circuit 7–13-1
Circuit 14–36 (cont’d.)
Circuit 14–36 (cont’d.)1
Circuit 14–36
Circuit 14–36-1
Circuit 37a–37e
Circuit 37a–37e1
Circuit 37f–37I
Circuit 37f–37I1
Circuit 38–53A
Circuit 38–53A1
Circuit 53B–75
Circuit 53B–751
Circuit 66 and 77
Circuit 66 and 77-1
Circuit 76–89
Circuit 76–89-1
Circuit 90–91
Circuit 90–93
Circuit 94–98
Circuit board, right electrical distribution box 1
Circuit board, right electrical distribution box
Circuit index (2)
Circuit index
Code legend for connectors
Code legend for connectors1
Codes in wiring diagrams (2)
Codes in wiring diagrams
Connection (2)
Connection
Contronic Information Display Unit
Contronic service display unit
Description Transmission
ECU, reading off with measuring instrument (2)
ECU, reading off with measuring instrument
Explanations of wiring diagrams (2)
Explanations of wiring diagrams
Fuses, left electrical distribution box 1
Fuses, left electrical distribution box
Fuses, right electrical distribution box 1
Fuses, right electrical distribution box
Information display unit, summary
Information on the information display unit
Information on the service display unit 1
Information on the service display unit
Load sensor, adjusting
Load sensor, checking electric circuits 1
Load sensor, checking electric circuits
Measuring instrument, summary
Other fuses 1
Other fuses
Relays, left electrical distribution box 1
Relays, left electrical distribution box
Relays, right electrical distribution box 1
Relays, right electrical distribution box
Service display unit, summary
Speedometer, changing
Speedometer, electric, calibrating
Speedometer, electronic, description
Speedometer, electronic
Using the service display unit
Wiring diagrams (serial no. –11100, BR –70300, US 66 –61400, 44 –68200) Circuit 0–6 (2)
Wiring diagrams (serial no. –11100, BR –70300, US 66 –61400, 44 –68200) Circuit 0–6
Wiring diagrams(serial no. 11101–, BR 70301

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