Download Volvo Excavator ECR38 Service Repair Manual PDF (English)

Get your machine back to work with the official Volvo ECR38 Excavator Service Repair Manual PDF. This comprehensive manual provides step-by-step repair procedures, detailed disassembly instructions, maintenance schedules, hydraulic schematics, and accurate wiring diagrams specifically for the ECR38 model. Whether you are a professional technician or a DIY owner, this digital manual gives you instant access to torque specs, diagnostic codes, and troubleshooting tips to ensure peak performance and safety. Download immediately and tackle any repair with total confidence. www.themanualsgroup.com
 
MODEL COVERED :
Volvo ECR38 Excavator

CONTENTS INCLUDED : 
1.ECR28 ECR38
Descriptions
Alternator, description
Antitheft device, first activation of a new A-ECU
Automatic kick-down
Battery, description
Cab, description
Cable and component marking explanations
Camshaft, description
CareTrack W-ECU, description
Components list electr
Counterweight, description
Crankshaft, description 1
Crankshaft, description
Cylinder block, description
Cylinder head, description
Description, general
Electrical symbols and designation
Engine, description 1
Engine, description
Exploded view, cylinder block
Exploded view, cylinder head
Fuel filter, description
Fuel injection nozzle
Fuel injection pump, description
Fuel pump, description
Fuel system, description
Fuel tank, description
Fuel, recommendation
Fuse box, description
Gear motor, exploded view
Gear train and camshaft, description
General notes to be observe when working on power transmission assemblies
Hydraulic components, storage and transport
Hydraulic cylinders, dieseling
Hydraulic oil cooler, description
Hydraulic oil, description
Hydraulic oil, storage and handling
Hydraulic pump, description
Hydraulic tank, description
Infrared Thermometer
Instrument panel, description
Instrument panel, electrical circuit
Instrument panel, operation
Location of components
Lubricants, specifications
Lubricating system, description
Main control valve, description
Maintenance standards
Oil pump, description
Option anti-theft, instruction
Pistons, description
Product plate, description
Return line filter – description and operation
Service and maintenance
Shuttle valve, swing brake
Slew motor, break release valve
Slew motor, description 1
Slew motor, description
Starter motor, description
Starting engine with booster cables
Swivel joint, description
Tightening torque
Timing gear, description 1
Timing gear, description
Towing, measures
Transporting and lifting the machine
Travel motor, description
Travel motor, exploded view
Troubleshooting chart engine
Undercarriage, description
Valve cover, description and operation
Valve mechanism, description
Diagrams
Hydraulic circuit (EU)
Hydraulic circuit (US)
Hydraulic circuit, accessories
Hydraulic circuit, boom
Hydraulic circuit, bucket
Hydraulic circuit, dipper arm
Hydraulic circuit, dozer blade
Hydraulic circuit, slewing gear and offset
Hydraulic circuit, travel motors
Hydraulic diagram 1
Hydraulic diagram 2
Hydraulic diagram 3
Hydraulic diagram 4
Hydraulic diagram 5
Hydraulic diagram 6
Hydraulic diagram 7
Hydraulic diagram 8
Hydraulic diagram 9
Hydraulic diagram 10
Hydraulic diagram, component list 2
Hydraulic diagram, component list 3
Hydraulic diagram, component list 4
Hydraulic diagram, component list 5
Hydraulic diagram, component list 6
Hydraulic diagram, component list 7
Hydraulic diagram, component list 8
Hydraulic diagram, component list 9
Hydraulic diagram, component list 10
Hydraulic diagram, component list
Hydraulic diagram, control pattern selector valve
Hydraulic diagram, swing system
Wiring diagram 1
Wiring diagram 2
Wiring diagram 3
Wiring diagram 4
Wiring diagram 5
Wiring diagram 6
Wiring diagram 7
Wiring diagram 8
Wiring diagram 9
Wiring diagram, cab and accessories
Wiring diagram, electronic system
Wiring diagram, engine part
Wiring diagram, general 1
Wiring diagram, general 2
Wiring diagram, hydraulic system
Wiring diagram, safety and service
Wiring diagram, working lights
Repair
Adjusting operation
Adjusting the Track Tension
Adjustment of secondary valves
Air cleaner, description
Air cleaner, installing
Air cleaner, removing
Alternator, inspection
Alternator, installing
Alternator, removing
Assembling the crawler track
Assembling the guide sprocket
Assembling the rubber track
Assembling the superstructure
Assembling the top roller
Assembling the track roller
Assembling the travel motor
Auto idling device, description
Automatic idling device, installing
Automatic idling device, removing
Batteries, replacing
Battery condition, check
Bucket cylinder, installation
Bucket cylinder, removal
Cab door, changing door catch
Cab, installing
Cab, removing
Checking the hydraulic oil level 1
Checking the hydraulic oil level
Cleaning of the machine
Cleaning the oil cooler
Cold start device, description
Compression pressure inspection
Coolant pump, installing
Coolant pump, removing
Coolant, changing 1
Coolant, changing
Cooling system, description
Cooling system, disassembly assembly
Cooling system, flushing
Cooling system, maintenance
Counterweight, fitting
Counterweight, removing
Cylinder block, disassembly and assembly
Cylinder block, parts inspection and measurement
Cylinder head, disassembly assembly
Cylinder head, parts inspection and measurement
Cylinder speed
Dimensions
Door, replacing
Electronic system troubleshooting guide 2
Electronic system troubleshooting guide
Engine hood, installing
Engine hood, removing
Engine mounting
Engine mounts, removing
Engine mounts, replacing
Engine, air cleaner maintenance 1
Engine, air cleaner maintenance
Engine, changing oil and filter
Engine, installing
Engine, removing
Exhaust system, description
Fan belt and or alternator belt, checking and adjusting tension 1
Fan belt and or alternator belt, checking and adjusting tension
Fan belt and or alternator belt, replacing
FR pressure control valve, checking and adjusting
Fuel filter water separator, description
Fuel filter, replacing
Fuel injection pump, disassembly and assembly
Fuel level, checking
Fuel line, water separator, check and drain
Fuel line, water separator, check and drain1
Fuel lines, description
Fuel pump, installing
Fuel pump, removing
Fuel tank, installing
Fuel tank, removing
Gear train and camshaft, disassembly and assembly
Gear train and camshaft, parts inspection and measurement
Heater core, replacing
Hose rupture valve, installing new
Hydraulic oil cooler, installing
Hydraulic oil cooler, removing
Hydraulic oil filter, replacing
Hydraulic oil tank, changing oil
Hydraulic oil tank, installing
Hydraulic oil tank, removing
Hydraulic pump, replacing
Hydraulic swivel joint, installing
Hydraulic swivel joint, removing
Idling speed, checking and adjusting
Injectors, description
Instrument console, installing
Instrument console, removing
Instrument console, removing1
Instrument control unit I-ECU, description
Intake and exhaust system, description
LS pressure relief valve, checking and adjusting
Lubrication system, disassembly and assembly
Lubrication system, parts inspection and measurement
Main control valve, installation
Main control valve, removal
Measuring condition
Operator’s seat, installing
Operator’s seat, removing
Others, standard tightening torque
Paint and Finish
Periodic inspection and maintenance procedure
Periodic maintenance chart
Periodic maintenance
Pilot pressure, checking and adjusting
Protecting screen, installing new
Radiator, installing
Radiator, removing
Relays and fuses in engine compartment 1
Relays and fuses in engine compartment
Removing the crawler tracks
Removing the guide sprocket 1
Removing the guide sprocket
Removing the rubber track
Removing the superstructure
Removing the top roller
Removing the track roller
Removing the travel motor
Seat safety belt, replacing
Service points
Service position 2
Service position 3
Service positions
Silencer, installing
Silencer, removing
Sprocket, measurement of wear
Stand-by pressure
Starter motor, installing
Starter motor, removing
Swing motor, installing 1
Swing motor, installing
Swing motor, removing
Swing motor, replacing counterbalance valve
Tests and adjustments of the power control
Thermostat, replacing
Track tension, adjusting
Track tension, checking
Travel gear, dismantling
Travel gear, mounting
Travel Speed
V-ECU, replacing
Vehicle control unit V-ECU, description
Service Bulletins
Adjustable X1 flow control
Boom
Capilarity leakage at the hose crimpings
Cylinder, improvement
Engine Tier 3 introduction
Fuel sampling, method
Internal leakage dozer blade, tolerance
Left console support, improvements
Main control valve leakage
Maintenance of Stored Machines
Muffler, modification
New coolant
New dashboard
New engine hood hinges
New hydraulic pump pressure hose
New product ECR28 ��� ECR38, Short-Radius
New slew motor brake kit
New starter switch
Option anti-theft, instruction
Pivot play tolerance and instruction
Pump companion
Reporting of product misuse & near-miss report
roduct improvements
Rotating beacon improvement
Slew motor improvement
Top roller, installation torque
Special tool catalog
General
Index
Hooks
1. Enviroment and Safety equipment
2. Measuring equipment
3. Tightening and Loosening tools
4. Lifting equipment
5. Pullers and Pressing equipment
6. Drifts
7. Guide pins and Guide sleeves
8. Pliers
9. Fixtures
10. Tech Tool
11. Spare parts
Specifications
Alternator, specifications
Battery, specification
Bottom track roller, tightening torque
Bucket, specifications
Cab, specifications
Capacities
Conversion tables
Cooling system, specifications
Drive gear, tightening torque
Electrical system, specifications
Engine, specifications
Frame, technical data
Fuel injection pump, specifications
Fuel system, specifications
Fuel, lubricant and filling capacities
Fuse box, specifications
Hammer, specification
Hydraulic cylinder specifications
Hydraulic system, specifications
Hydraulic tank, specifications’
Instrument panel, specifications
Slew motor, specifications
Slewing ring, tightening torques
Starter motor, specifications
Technical data
Top track roller, tightening torque
Track motor, specifications
VOLVO standard tightening torques
Weights
Time Guide Current generation
Time Guide Old generation
Time Guide Previous generation

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