Download Volvo Single Drum Compactors SD160DX Service and Repair Manual PDF (English)

Volvo Single Drum Compactors SD160DX Service and Repair Manual PDF is a detailed technical reference for maintenance, servicing, troubleshooting, inspection, adjustment, and repair procedures. Designed for technicians, mechanics, and equipment owners, this manual provides useful service information to help maintain Volvo SD160DX single drum compactors in reliable working condition. Access essential specifications, system information, repair guidance, and maintenance procedures in a convenient PDF format for workshop and field service applications. www.themanualsgroup.com
 
MODEL COVERED :
Volvo SD160DX Single Drum Compactors

CONTENTS INCLUDED : 
1 Volvo SD160DX
A few simple safety rules
Adjustable steering column, replacing
Air cleaner primary filter, clean
Air cleaner, installing
Air cleaner, primary filter replacing
Air cleaner, removing
Air cleaner, secondary filter replacing
Alternator, replacing incl function check
Articulation (Vertical swivel pin), torque
Axle breather, cleaning
Axle hubs, changing oil
Axle hubs, checking oil level
Axle, installing
Axle, removing
Axles, checking oil level
Batteries, replacing
Battery box steps retainer bolts
Battery disconnect switch (main switch), check
Battery, maintenance
Before operating
Before service, read
Belt tension, checking
Cab filter, replacing
Cab, component locations 1
Cab, component locations
Cable; Battery isolation switch
Carrier bearings, replacing
Carrier breather, cleaning
Carrier seal, greasing
Charge air cooler connection (hose, tube), replacing
Charge air cooler, installing
Charge air cooler, removing
Charging batteries
Checklist after a fire or heat exposure
Cleaning engine compartment 1
Cleaning engine compartment
Cleaning of the machine
Cleaning prior to repair
Cleanliness
Component list, Fuses
Component list, Relays
Compressor, replacing incl draining and filling
Compressor, replacing magnetic clutch (compressor removed)
Condenser, replacing incl draining and filling
Conversion tables
Coolant level, check
Coolant mixture
Cooler and Heater assembly, installation
Cooler and Heater assembly, removal
Cooling fan, changing
Cooling fan, check
Cooling system integrity, check
Critical mounting torques
Decontamination
Drive motor, installing
Drive motor, removing
Drum bolt-on shell option, installing
Drum carrier, changing oil
Drum carrier, checking oil level
Drum drive (torque hub), changing oil
Drum drive (torque hub), checking oil level
Drum drive gear box oil
Drum drive motor speed sensor, replacing
Drum eccentric, changing oil
Drum eccentric, checking oil level
Drum shock mount, replacing
Drum shock mounts, checking
Drum, checking
Drum, installing
Drum, removing
Eccentric shaft coupling, replacing
Eccentric weight bearings, replacing
Eccentric weight, installing
Eccentric weight, overhaul
Eccentric weight, removing
Electrical system, component overview 1
Electrical system, component overview 2
Electrical system, component overview 3
Electrical system, component overview 4
Electrical system, component overview 5
Electrical system
Engine hood, changing spring
Engine hood, installing
Engine hood, removing
Engine mounting rear, changing
Engine mounting, front, replacing.
Engine oil level, check
Engine oil pressure sensor, replacing 1
Engine oil pressure sensor, replacing 2
Engine, air cleaner maintenance
Engine, changing oil and filter
Engine, installing
Engine, removing
Environment
Environmental handling for the future
Evaporator, replacing incl draining and filling
Exhaust pipe, changing pipe between silencer and turbocharger
Explanations to hydraulic diagram
Fan belt and or alternator belt, checking and adjusting tension
Fan belt and or alternator belt, replacing
Fan motor, replacing
Fan shroud, replacing
Frame joint, Replacing the front pivot bearing with machine separated
Frame joint, replacing the rear pivot bearing with machine separated
Fuel level sender, replacing
Fuel line, water separator, check and drain
Fuel tank, replacing
Fuels, lubricants and filling capacities (litres)
General
Health hazards with paint, plastics and rubber
Heat control valve, replacing
Heater core, replacing
Heater unit relays, replacing
HVAC control switch, replacing 1
HVAC control switch, replacing 2
Hydraulic connections, tightening torques
Hydraulic diagram 1
Hydraulic diagram components list, standard
Hydraulic diagram components list, with option
Hydraulic diagram, with option components
Hydraulic hose routing and fitting orientation diagrams
Hydraulic main diagram (Standard machine)
Hydraulic oil cooler, installation
Hydraulic oil cooler, removal
Hydraulic oil dye
Hydraulic oil filter, changing
Hydraulic oil suction strainer, cleaning
Hydraulic oil tank, changing oil and filter incl.cleaning tank 1
Hydraulic oil tank, changing oil and filter incl.cleaning tank
Hydraulic oil tank, changing oil and filter
Hydraulic oil tank, filling
Hydraulic oil tank, installation
Hydraulic oil tank, removal
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump 1
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
Hydraulic oil temperature sensor, replacing
Hydraulic pump, installing.
Hydraulic pump, removing
Hydraulic system, checking oil level
Hydraulic tank breather filter, clean
Hydrostatic controller, installing
Hydrostatic controller, removing
Hydrostatic pump, installing
Hydrostatic pump, removing
Lamp (indicator light), checking
Lap type seat belt, checking and maintenance
Location of components
Loop flushing valve cartridge, replacing
Loop flushing valve, replacing
Lubrication and service chart
Maintenance service, daily 1
Maintenance service, daily
Maintenance service, every 50 hours
Maintenance service, every 500 hours
Maintenance service, every 1000 hours
Maintenance service, first 50 hours
Maintenance service, general
Multi function brake valve solenoid and cartridge, replacing
Oil and filtration 1
Oil and filtration
Old IR-bulletin, only available in Techline
Operator’s seat, installing
Operator’s seat, removing
Oscillation (Horizontal swivel pin), torque
Padfoot drum scrapers, replacing
Paint and Finish
Parking brake pressure switch, replacing
Portable refillable O-ring kits
Power train, related components
Pump coupling, installing
Pump coupling, removing
Pump de-stroke valve solenoid and cartridge, replacing
Radiator and coolers, cleaning
Radiator, installation
Radiator, removal
Ratchet jack, greasing
Rear axle motor speed sensor, replacing
Rear axle, changing oil
Receiver, replacing incl draining and filling
Reverse alarm, replacing
Routine for return of technical goods
Safety when handling oil and fuel
Safety when handling the machine
Safety when lifting and supporting the machine
Safety when working with batteries
Scraper, adjusting
SD100 105 116 122 160 Swivel Joint
Seat safety belt, replacing
Service position
Silencer, replacing
Smooth drum scrapers, replacing
Starter motor, replacing
Starter switch (engine start switch), replacing
Steering Control Unit – Installation
Steering Control Unit – Removal
Steering cylinder pins, greasing
Steering cylinder, installation
Steering cylinder, removal
Steering pressure, checking and adjusting
Steering system, component location
Switch, replacing
Swivel joint (horizontal and vertical) pins, greasing
Thermal bypass valve, replacing
Thermostat, replacing
Thread locking compound, application specifications
Tightening torque, specifications 1
Tightening torque, specifications
Torque hub, installing
Torque hub, removing
Traction valve, solenoid and cartridge, replacing
Transfer gearbox, changing oil
Transfer gearbox, filling and checking
Travel motor, replacing one
Two speed valve solenoid and cartridge, replacing
Tyres, wear and air pressure, checking 1
Tyres, wear and air pressure, checking
Valves, adjusting
Vibration motor, installing
Vibration motor, removing
Vibration pump, installing
Vibration pump, removing
Vibration speed sensor, replacing 1
Vibration speed sensor, replacing
Vibration system, component location
Viscous cab suspension, changing all units
Wheel nuts, check torque
Wheel, removing and fitting one
Windscreen wiper front, replacing motor
Windscreen wiper rear, replacing motor
Wiring diagram 1 Main diagram
Wiring diagram 1
Wiring diagram 2
Wiring diagram 2-1
Wiring diagram 3
Wiring diagram 3-1
Wiring diagram 4
Wiring diagram 5

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