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Yale Forklift A7S4 ERP15UX to ERP35UX Parts Manual 550230248 PDF
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Description
Download Yale Forklift A7S4 ERP15UX to ERP35UX Parts Manual 550230248 PDF (English)
Yale Forklift A7S4 ERP15UX to ERP35UX Parts Manual 550230248 PDF provides comprehensive technical information, exploded diagrams, parts lists, and component identification for accurate maintenance and repair. This manual is essential for technicians, service engineers, and equipment owners who need reliable reference for Yale forklift models ERP15UX through ERP35UX. It helps improve servicing efficiency, reduce downtime, and ensure correct part replacement with detailed OEM specifications. Ideal for workshop use, service manuals, and parts catalog reference. Compatible with OEM standards. PDF. www.themanualsgroup.com
MODEL COVERED :
Yale A7S4 ERP15UX, ERP18UX, ERP20UX, ERP25UX, ERP30UX, ERP35UX Forklift
CONTENTS INCLUDED :
Frame
CHASSIS BODY
CHASSIS BODY SIDE PULL
FLOORMATS, FLOORPLATES, AND FENDERS
DISPLAY BRACKET AND HOOD INSTALLATION
OVERHEAD GUARD ASSEMBLY
COUNTERWEIGHT 1.5-1.8T TRUCKS
COUNTERWEIGHT 2.0-3.5T TRUCKS
COVERS PAGE 1 OF 4
COVERS PAGE 2 OF 4
COVERS PAGE 3 OF 4
COVERS PAGE 4 OF 4
CAB FRAME SYSTEM 1.5-1.8T Trucks
CAB FRAME SYSTEM 2.0-2.5T TRUCKS
CAB FRAME SYSTEM 3.0-3.5T TRUCKS
FRONT WIPER ASSEMBLY
REAR WIPER ASSEMBLY
LEFT DOOR SYSTEM 1.5-1.8T TRUCKS
LEFT DOOR SYSTEM 2.0-2.5T TRUCKS
LEFT DOOR SYSTEM 3.0-3.5T TRUCKS
RIGHT DOOR SYSTEM 1.5-1.8T TRUCKS
RIGHT DOOR SYSTEM 2.0-2.5T TRUCKS
RIGHT DOOR SYSTEM 3.0-3.5T TRUCKS
SEAT INSTALLATION
SEAT ASS’Y- FULL SUSPENSION WITH HANDRAIL (SC29-36)
SEAT ASS’Y- NON SUSPENSION WITH HANDRAIL (SC29-37)
SEAT ASS’Y- NON SUSPENSION WITHOUT ARMREST OR HANDRAIL (YH-38) – WITH BELT ELECTRIC LOCK
SEAT ASS’Y- NON SUSPENSION WITHOUT ARMREST (YH-23) – WITH SEAT ELECTRIC LOCK
SEAT ASS’Y- NON SUSPENSION WITHOUT ARMREST (YH-23) – WITH TWO ELECTRIC LOCKS
SEAT ASS’Y – FULL SUSPENSION WITH ARMREST (SC29-25, SC29-44)
PROPORTIONAL VALVE SEAT PAGE 1 OF 3
PROPORTIONAL VALVE SEAT PAGE 2 OF 3
PROPORTIONAL VALVE SEAT PAGE 3 OF 3
LABELS
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM GENERAL OVERVIEW – NON CE-CERTIFIED
ELECTRICAL SYSTEM GENERAL OVERVIEW – CE-CERTIFIED
ELECTRICAL SYSTEM ELECTRICAL ELEMENTS – NON CE-CERTIFIED
ELECTRICAL SYSTEM ELECTRICAL ELEMENTS – CE-CERTIFIED
ELECTRICAL SYSTEM CABLES AND WIRE HARNESSES – 1.5-1.8T TRUCKS (NON CE-CERTIFIED)
ELECTRICAL SYSTEM CABLES AND WIRE HARNESSES – 2.0-2.5T TRUCKS (NON CE-CERTIFIED)
ELECTRICAL SYSTEM CABLES AND WIRE HARNESSES – 3.0-3.5T TRUCKS (NON CE-CERTIFIED)
ELECTRICAL SYSTEM CABLES AND WIRE HARNESSES – 1.5-1.8T TRUCKS (CE-CERTIFIED)
ELECTRICAL SYSTEM CABLES AND WIRE HARNESSES – 2.0-2.5T TRUCKS (CE-CERTIFIED)
ELECTRICAL SYSTEM CABLES AND WIRE HARNESSES – 3.0-3.5T TRUCKS (CE-CERTIFIED)
ELECTRICAL SYSTEM CONTROLLER ASSEMBLY – 1.5-1.8T TRUCKS (NON CE-CERTIFIED)
ELECTRICAL SYSTEM CONTROLLER ASSEMBLY – 2.0-2.5T TRUCKS (NON CE-CERTIFIED)
ELECTRICAL SYSTEM CONTROLLER ASSEMBLY – 3.0-3.5T TRUCKS (NON CE-CERTIFIED)
ELECTRICAL SYSTEM CONTROLLER ASSEMBLY – 1.5-1.8T TRUCKS (CE-CERTIFIED)
ELECTRICAL SYSTEM CONTROLLER ASSEMBLY – 2.0-2.5T TRUCKS (CE-CERTIFIED)
ELECTRICAL SYSTEM CONTROLLER ASSEMBLY – 3.0-3.5T TRUCKS (CE-CERTIFIED)
ELECTRICAL SYSTEM FOR ELECTRICAL PROPORTIONAL HANDRAIL ELECTRICAL ELEMENTS – PAGE 1 OF 2 (NON CE-CERTIFIED)
ELECTRICAL SYSTEM FOR ELECTRICAL PROPORTIONAL HANDRAIL ELECTRICAL ELEMENTS – PAGE 2 OF 2 (NON CE-CERTIFIED)
LIFTING MOTOR SYSTEM
LIFTING MOTOR
MAGNETIC INDUCTION DEVICE FOR LIFTING SPEED LIMIT
LEAD-ACID BATTERY AND EIKTO LITHIUM BATTERY
LEAD-ACID BATTERY AND INSTALLATION
LEAD-ACID BATTERY AND INSTALLATION SIDE PULL
EIKTO LITHIUM BATTERY AND INSTALLATION
EIKTO LITHIUM BATTERY ASSEMBLY 1.5 – 1.8T TRUCKS
EIKTO LITHIUM BATTERY ASSEMBLY 2.0 – 2.5T TRUCKS
EIKTO LITHIUM BATTERY ASSEMBLY 3.0 – 3.5T TRUCKS
CHARGER FOR LEAD-ACID AND EIKTO LITHIUM BATTERY
CHARGER FOR LEAD-ACID BATTERY
CHARGER FOR LITHIUM BATTERY
CHARGER ASSEMBLY FOR LITHIUM BATTERY PAGE 1 OF 6
CHARGER ASSEMBLY FOR LITHIUM BATTERY PAGE 2 OF 6
CHARGER ASSEMBLY FOR LITHIUM BATTERY PAGE 3 OF 6
CHARGER ASSEMBLY FOR LITHIUM BATTERY PAGE 4 OF 6
CHARGER ASSEMBLY FOR LITHIUM BATTERY PAGE 5 OF 6
CHARGER ASSEMBLY FOR LITHIUM BATTERY PAGE 6 OF 6
LITHIUM BATTERY (500AH/375AH/250AH)
77.2 GROUP BATTERIES
77.2V GROUP STRUCTURE
77.2V HARNESS AND CABLE
77.2V LABELS
51.2V GROUP BATTERIES
51.2V GROUP STRUCTURE
51.2V HARNESS AND CABLE
51.2V LABELS
DISPLAYER OPTIONAL
TOOL- LIFTING ASS’Y OPTIONAL
ANALYZER OPTIONAL
WIREMAP DEVICE OPTIONAL
ASSEMBLE TOOLS OPTIONAL
LITHIUM BATTERY MODULE CHARGE-DISCHARGE TOOLS
LIFTING HOOK FOR BATTERY MODULE
CHARGER FOR LITHIUM BATTERY (500AH/375AH/250AH)
CHARGER FOR LI-ION BATTERY (CE 323-475V, EUR) 48V 100A
CHARGER FOR LI-ION BATTERY (CE 323-475V, EUR) 48V 150A
CHARGER FOR LI-ION BATTERY (CE 323-475V, EUR) 48V 200A
CHARGER FOR LI-ION BATTERY (CE 323-475V, EUR) 80V 100A
CHARGER FOR LI-ION BATTERY (CE 323-475V, EUR) 80V 150A
CHARGER FOR LI-ION BATTERY (CE 323-475V, EUR) 80V 200A
CHARGER FOR LI-ION BATTERY (UL 187-253V, US) 48V 100A
CHARGER FOR LI-ION BATTERY (UL 187-253V, US) 48V 150A
CHARGER FOR LI-ION BATTERY (UL 187-253V, US) 48V 200A
CHARGER FOR LI-ION BATTERY (UL 187-253V, US) 80V 100A
CHARGER FOR LI-ION BATTERY (UL 187-253V, US) 80V 150A
CHARGER FOR LI-ION BATTERY (UL 187-253V, US) 80V 200A
CHARGER FOR LI-ION BATTERY (UL 323-520V, US) 48V 100A
CHARGER FOR LI-ION BATTERY (UL 323-520V, US) 48V 150A
CHARGER FOR LI-ION BATTERY (UL 323-520V, US) 48V 200A
CHARGER FOR LI-ION BATTERY (UL 323-520V, US) 80V 100A
CHARGER FOR LI-ION BATTERY (UL 323-520V, US) 80V 150A
CHARGER FOR LI-ION BATTERY (UL 323-520V, US) 80V 200A
CHARGER FOR LI-ION BATTERY (UL 510-690V, US) 48V 100A
CHARGER FOR LI-ION BATTERY (UL 510-690V, US) 48V 150A
CHARGER FOR LI-ION BATTERY (UL 510-690V, US) 48V 200A
CHARGER FOR LI-ION BATTERY (UL 510-690V, US) 80V 100A
CHARGER FOR LI-ION BATTERY (UL 510-690V, US) 80V 150A
CHARGER FOR LI-ION BATTERY (UL 510-690V, US) 80V 200A
CHARGER FOR LI-ION BATTERY (GB 323-475V) 48V 100A
CHARGER FOR LI-ION BATTERY (GB 323-475V) 48V 150A
CHARGER FOR LI-ION BATTERY (GB 323-475V) 48V 200A
CHARGER FOR LI-ION BATTERY (GB 323-475V) 80V 100A
CHARGER FOR LI-ION BATTERY (GB 323-475V) 80V 150A
CHARGER FOR LI-ION BATTERY (GB 323-475V) 80V 200A
DRIVE UNIT
TRAVEL MOTOR AND TRANSMISSION 1.5-3.0 TON TRUCKS
TRAVEL MOTOR AND TRANSMISSION 3.5 TON TRUCKS
TRAVEL MOTOR AND TRANSMISSION ELECTROMAGNETIC PARKING BRAKE 1.5-1.8T – OPTION
TRAVEL MOTOR AND TRANSMISSION ELECTROMAGNETIC PARKING BRAKE 2.0-3.5T – OPTION
TRACTION MOTOR 1.5-3.5T TRUCKS
TRACTION MOTOR ELECTROMAGNETIC PARKING BRAKE 1.5-1.8T – OPTION
TRACTION MOTOR ELECTROMAGNETIC PARKING BRAKE 2.0-3.5T – OPTION
DRIVE AXLE 1.5-1.8 TON TRUCKS
DRIVE AXLE 2.0-3.5 TON TRUCKS
DRIVE AXLE WITH REINFORCED DIFFERENTIAL 2.0-3.0 TON TRUCKS
DRIVE AXLE WITH REINFORCED DIFFERENTIAL 3.5 TON TRUCKS
DIFFERENTIAL
DIFFERENTIAL REINFORCED
DRIVE WHEEL ASSEMBLY
STEERING SYSTEM
STEERING DEVICE AND INSTALLATION
STEERING REDUCTION GEAR
STEERING REDUCTION GEAR WITH ANGLE POTENTIOMETER
SYNCHRONOUS STEERING AND AUTOMATIC RESET DEVICE
STEER AXLE ASSEMBLY 1.5-1.8T TRUCKS
STEER AXLE ASSEMBLY 2.0-2.5T TRUCKS
STEER AXLE ASSEMBLY 3.0-3.5T TRUCKS
STEER AXLE ASSEMBLY 1.5-1.8T – WITH ANGLE POTENTIOMETER
STEER AXLE ASSEMBLY (2.0-2.5T) WITH ANGLE POTENTIOMETER
STEER AXLE ASSEMBLY 3.0-3.5T – WITH ANGLE POTENTIOMETER
STEER CYLINDER 1.5-1.8T TRUCKS
STEER CYLINDER 2.0-3.5T TRUCKS
STEER CYLINDER 3.0-3.5T TRUCKS (→ 5/2023)
STEER WHEEL ASSEMBLY
BRAKE/ACCELERATOR SYSTEM
ACCELERATOR
ACCELERATOR AND INSTALLATION Monotrol pedal
HAND BRAKE CONTROL
DRUM BRAKE ASSEMBLY 1.5-1.8T TRUCKS
DRUM BRAKE ASSEMBLY 2.0-3.0T TRUCKS – FROM 2022.10.01
DRUM BRAKE ASSEMBLY 2.0-3.0T TRUCKS – BEFORE 2022.10.01
DRUM BRAKE ASSEMBLY 3.5T Trucks
DRUM BRAKE ASSEMBLY FOR ELECTROMAGNETIC BRAKE 1.5-1.8T TRUCKS – OPTION
DRUM BRAKE ASSEMBLY FOR ELECTROMAGNETIC BRAKE 2.0-3.0T TRUCKS – OPTION
DRUM BRAKE ASSEMBLY FOR ELECTROMAGNETIC BRAKE 3.5T TRUCKS – OPTION
ELECTROMAGNETIC BRAKE ASSY 1.5-1.8T TRUCKS – OPTION
ELECTROMAGNETIC BRAKE ASSY 2.0-3.5 TRUCKS – OPTION
FOOT BRAKE CONTROL
HYDRAULIC SYSTEM
MULTI-WAY VALVE CONTROL 2-THROW – W/O OPS
MULTI-WAY VALVE CONTROL 3-THROW – W/O OPS
MULTI-WAY VALVE CONTROL 4-THROW – W/O OPS
HYDRAULIC SYSTEM PAGE 1 OF 2
HYDRAULIC SYSTEM PAGE 2 OF 2
PROPORTIONAL VALVE HYDRAULIC SYSTEM
HYDRAULIC TANK ASSEMBLY
PROPORTIONAL VALVE FUEL TANK
TILT CYLINDER 1.5-1.8T TRUCKS
TILT CYLINDER 2.0-2.5T TRUCKS
TILT CYLINDER 3.0-3.5T TRUCKS
Mast-Two Stage Limited Free-Lift
MAST ASSEMBLY 1.5-1.8T TRUCKS
MAST ASSEMBLY 2.0-2.5T TRUCKS
MAST ASSEMBLY 3.0-3.5T TRUCKS
LIFT CYLINDER 1.5-1.8T TRUCKS
LIFT CYLINDER 2.0-3.5T TRUCKS
MAST HYDRAULIC SYSTEM 2-FUNCTION – TWO STAGE LIMITED FREE-LIFT
MAST HYDRAULIC SYSTEM 3-FUNCTION – TWO STAGE LIMITED FREE-LIFT
MAST HYDRAULIC SYSTEM 4-FUNCTION – TWO STAGE LIMITED FREE-LIFT
Mast-Two Stage Full Free-Lift
MAST TWO STAGE FULL FREE-LIFT MAST – 1.5-1.8T TRUCKS
MAST TWO STAGE FULL FREE-LIFT MAST – 2.0-2.5T TRUCKS
MAST TWO STAGE FULL FREE-LIFT MAST – 3.0-3.5T TRUCKS
FRONT LIFT CYLINDER 1.5-1.8T TRUCKS – TWO STAGE FULL FREE-LIFT MAST
FRONT LIFT CYLINDER 2.0-3.5T TRUCKS – TWO STAGE FULL FREE-LIFT MAST
REAR LIFT CYLINDER 1.5-1.8T TRUCKS – TWO STAGE FULL FREE-LIFT MAST
REAR LIFT CYLINDER 2.0-3.5T TRUCKS – TWO STAGE FULL FREE-LIFT MAST
MAST HYDRAULIC SYSTEM 2-THROW, 1.5-1.8T TRUCKS – TWO STAGE FULL FREE-LIFT
MAST HYDRAULIC SYSTEM 2-THROW, 2.0-3.5T TRUCKS – TWO STAGE FULL FREE-LIFT
MAST HYDRAULIC SYSTEM 3-THROW, 1.5-1.8T TRUCKS – TWO STAGE FULL FREE-LIFT
MAST HYDRAULIC SYSTEM 3-THROW, 2.0-3.5T TRUCKS – A – TWO STAGE FULL FREE-LIFT
MAST HYDRAULIC SYSTEM 3-THROW, 2.0-3.5T TRUCKS – B – TWO STAGE FULL FREE-LIFT
MAST HYDRAULIC SYSTEM 4-THROW, 1.5-1.8T TRUCKS – TWO STAGE FULL FREE-LIFT
MAST HYDRAULIC SYSTEM 4-THROW, 2.0-3.5T TRUCKS – A – TWO STAGE FULL FREE-LIFT
MAST HYDRAULIC SYSTEM 4-THROW, 2.0-3.5T TRUCKS – B – TWO STAGE FULL FREE-LIFT
Mast-Three Stage Full Free-Lift
MAST THREE STAGE FULL FREE-LIFT MAST – 1.5-1.8T TRUCKS
MAST THREE STAGE FULL FREE-LIFT MAST – 2.0-2.5T TRUCKS
MAST THREE STAGE FULL FREE-LIFT MAST – 3.0-3.5T TRUCKS
FRONT LIFT CYLINDER 1.5-1.8T TRUCKS – THREE STAGE FULL FREE-LIFT MAST
FRONT LIFT CYLINDER 2.0-3.5T TRUCKS – THREE STAGE FULL FREE-LIFT MAST
REAR LIFT CYLINDER 1.5-1.8T TRUCKS – THREE STAGE FULL FREE-LIFT MAST
REAR LIFT CYLINDER 2.0-3.5T TRUCKS – THREE STAGE FULL FREE-LIFT MAST
MAST HYDRAULIC SYSTEM 2-THROW, 1.5-1.8T TRUCKS – THREE STAGE FULL FREE-LIFT
MAST HYDRAULIC SYSTEM 2-THROW, 2.0-3.5T TRUCKS – THREE STAGE FULL FREE-LIFT
MAST HYDRAULIC SYSTEM 3-THROW, 1.5-1.8T TRUCKS – THREE STAGE FULL FREE-LIFT
MAST HYDRAULIC SYSTEM 3-THROW, 2.0-3.5T TRUCKS – A – THREE STAGE FULL FREE-LIFT
MAST HYDRAULIC SYSTEM 3-THROW, 2.0-3.5T TRUCKS – B – THREE STAGE FULL FREE-LIFT
MAST HYDRAULIC SYSTEM 4-THROW, 1.5-1.8T TRUCKS – THREE STAGE FULL FREE-LIFT
MAST HYDRAULIC SYSTEM 4-THROW, 2.0-3.5T TRUCKS – A – THREE STAGE FULL FREE-LIFT
MAST HYDRAULIC SYSTEM 4-THROW, 2.0-3.5T TRUCKS – B – THREE STAGE FULL FREE-LIFT
Attachments
LOAD BACKREST TWO STAGE LIMITED FREE-LIFT
LOAD BACKREST TWO STAGE FULL FREE-LIFT
LOAD BACKREST THREE STAGE FULL FREE-LIFT
LIGHTS OVERHEAD GUARD
FRONT BLUE LIGHT
REAR BLUE LIGHT
THREE-SIDED BLUE LIGHT
PDC SYSTEM
HORN BUTTON
CARRIAGES INTERNAL SIDESHIFT – TWO STAGE LIMITED FREE- LIFT
CARRIAGES INTERNAL SIDESHIFT – TWO AND THREE STAGE FULL FREE- LIFT
INTERNAL SIDESHIFT CARRIAGE 1.5-1.8T
INTERNAL SIDESHIFT CARRIAGE 2.0-2.5T
INTERNAL SIDESHIFT CARRIAGE 3.0-3.5T
CASCADE HOOK TYPE SIDESHIFT INSTALLATION TWO STAGE LFL
CASCADE HOOK TYPE SIDESHIFT INSTALLATION TWO AND THREE STAGE FFL
CASCADE HOOK TYPE SIDESHIFT WITH FORK POSITIONER INSTALLATION TWO STAGE LFL
CASCADE HOOK TYPE SIDESHIFT WITH FORK POSITIONER INSTALLATION TWO AND THREE STAGE FFL
SIDESHIFTER ASSEMBLY CASCADE
CYLINDER ASSEMBLY CASCADE
FORK POSITIONER ASSEMBLY CASCADE
OPS DEVICE BEFORE 2023.03.01
OPS DEVICE START FROM 2023.03.01
MULTI-WAY VALVE CONTROL OPS
PARKING ALARM STANDARD AND EU COUNTRIES
PARKING ALARM AUSTRALIAN MARKET
SPEED LIMIT AUS
BLUE LIGHT
FORKS
PROPORTIONAL VALVE ACCESSORY PAGE 1 OF 2
PROPORTIONAL VALVE ACCESSORY PAGE 2 OF 2
HEAVY DUTY CONFIGURATION
SERVICE TOOL
FIRE EXTINGUISHER AND MOUNT
TELEMETRY – VAM CELL/WIFI/GPS FOR TELEMETRY LEVEL 1
TELEMETRY INSTALLATION FOR TELEMETRY LEVEL 1
CARD READER FOR TELEMETRY – LEVEL 2
CARD READER INSTALLATION FOR TELEMETRY – LEVEL 2
DISPLAY SCREEN FOR TELEMETRY – LEVEL 3
DISPLAY SCREEN INSTALLATION FOR TELEMETRY – LEVEL 3
TELEMETRY INSTALLATION FOR LITHIUM BATTERY (51.2V) COMMUNICATION MODULE – 1.5-2.5T TRUCKS
TELEMETRY INSTALLATION FOR LITHIUM BATTERY (77.2V) COMMUNICATION MODULE – 3.0-3.5T TRUCKS
NUMERICAL INDEX
USER SUPPORT INFORMATION
| Field | Details |
|---|---|
| Size | 28.37 MB |
| Format | |
| Language | English |
| Brand | Yale |
| Type of Machine | Forklift |
| Type of Manual | Parts Catalog |
| Model | Yale A7S4 ERP15UX / ERP18UX / ERP20UX / ERP25UX / ERP30UX / ERP35UX Forklift |
| Part Number | 550230248 |
| Publication Date | 2023 |
| Number of Pages | 532 Pages |
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