Download Zoomlion Truck Crane QY130V633_20Y, ZLJ5550JQZ130V Operator Manual PDF ( English )

Zoomlion Truck Crane QY130V633_20Y / ZLJ5550JQZ130V Operator Manual PDF is a complete guide for safe operation, control, and maintenance of the crane. It includes detailed instructions on machine components, safety procedures, driving controls, hydraulic systems, electrical layouts, and crane operation functions. The manual also covers troubleshooting, emergency handling, and correct working practices for operators and technicians. It is essential for ensuring safe performance, reducing operational risks, and improving efficiency in lifting and construction operations. Ideal for field and workshop use. www.themanualsgroup.com

MODEL COVERED :
Zoomlion QY130V633/20Y ZLJ5550JQZ130V Truck Crane

CONTENTS INCLUDED:
Foreword
Description of crane
Model and name plate
Main components and configurations
Technical data
Dimensions
Lifting capacity
Weights
Speeds
Energy consumption and environmental protection
Lifting height chart
Lifting capacity table
Safety
Traffic regulations
Break-in instructions
Planning crane operation
General safety technical guidelines
Requirements of the crane operator and conductor
Selecting an operating site
Supporting
Working conditions
Points for attention
Signs on the crane
Hand signals
Operation – crane chassis
Vehicle operating and control instruments
Steering wheel
Display unit
Foot pedal (R): Engine control
Foot pedal (L): Service brake
Keyboard
Center console
Crane lighting
DVD reversing system
Door – driver’s cab
Seats in driver’s cab
Toolbox
Before starting up the vehicle
General checks before setting off
Axle suspension / axle locking system
Driving the crane
Crane driving conditions
Starting and turning off the engine
Driving
Automated shift transmission
Important control instruments while driving
Off-road driving
Maneuvering
Towing
Finishing driving operations
Outrigger – operation
Installing and removing the outrigger pads
Extending and retracting the outriggers
The crane at the jobsite
Converting from driving mode to crane operation
Outrigger pad
Converting from crane operation to driving mode
Switching the axle locking off
Converting to driving mode
Supporting the crane with support control unit
Checking outriggers
Before leaving the work site
Operation – crane superstructure
Control instruments and indicators
Operator’s cab
Operator’s seat
Right control box
Left control box
Instrument console
Computer system
General
Programs
Starting up the crane
Checks before starting up
Starting the engine
Computer system after engine start
Safety devices
General
Support control unit
Load moment limiter
Hoisting / lowering limit switch
Hydraulic safety valves
Bypass operation
Wind warning system
Emergency off switch
Cran operation
Preparations for crane operation
Derricking
Telescoping
Lifting / lowering
Slewing
Rope reeving
Simultaneous crane movements
Equipment
Safety technical guidelines for assembly
Jib
General
Assembly
Angle settings
Removing
Electrical connections
Reeving in the auxiliary hoist rope
Assembly of the extension
Assembly of the extension below an angle of 0°
Assembly of the extension and jib
Dismantling the extension
Rooster sheave
Assembly
Dismantling
Assembly of auxiliary winch
Counterweight
Counterweight and its assembly & disassembly mechanism
Assembly
Additional equipment
Air conditioning in driver’s cab
Air conditioning in operator’s cab
Emergency control
Emergency operation – crane superstructure
Emergency operation – crane chassis
Interphone
Maintenance and service
General
Cleaning and care of the crane
Maintenance intervals
Crane chassis maintenance and inspection plan
Crane superstructure maintenance and inspection plan
Lubrication
Hydraulic oil
Gear oil
Lubricating grease
Engine oil
Cooling medium
Lubricating points
Adjusting, cleaning and replacing parts
Replacing the wire rope
Replacing the hook
Checking and replacing return-line filter
Replacing the hydraulic oil filter for closed slewing pump
Cleaning and replacing the fuel filter
Cleaning and replacing the air filter
Replacing the pressure filter
Adjusting the telescopic wire rope of sliding beam
Tires / wheels
Transportation and storage
Crane inspections
Re-inspections
Periodic crane inspections
Inspection during break-in period
Inspecting the rims
Inspecting the brake systems
Inspecting the hoist and slewing mechanisms
Inspecting the hooks
Inspecting the wire rope pulleys
Inspecting the crane wire ropes
Inspecting the tightness of load carrying components
Inspecting the oil and fuel reservoirs
Inspecting the hydraulic system
Inspecting the electrical system
Inspecting the safety devices
Diagnostics
Crane superstructure
Instruments
Load moment limiter and input / output condition of PLC controller
Telescoping errors
Superstructure, troubleshooting
Crane chassis
Instruments
Transmission

www.themanualsgroup.com
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